Dismounting device for conical bottom liquid cavity of large saccharifying pot

Abstract

The utility model relates to the technical field of saccharification equipment maintenance, and discloses a dismounting device for a conical bottom liquid cavity of a large saccharification boiler. The device is composed of a mounting base, a hydraulic lifting table, a fixed clamping plate and the like, universal wheels are arranged at the bottom of the mounting base to facilitate movement, a containing cavity and a slidable supporting seat are arranged on the two sides, and the supporting seat is pulled out during working and the stability is enhanced through a supporting plate. The electric rotating seat drives the clamping seat, and the motor drives the lead screw to control the fixed clamping plate to move to achieve accurate clamping. The anti-skid rubber pads on the surfaces of the fixed clamping plates are anti-skid and can protect equipment. Compared with a traditional dismounting mode, the dismounting efficiency can be improved, the labor cost is reduced, equipment damage is avoided, the clamping plates can be replaced according to different cone bottom liquid cavity shapes, good universality and practicability are achieved, and the problem that the cone bottom liquid cavity of a large saccharifying pot is difficult to dismount is effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to saccharifying equipment maintenance technical field, concretely is a large -scale saccharifying pot cone bottom liquid cavity dismounting device. BACKGROUND

[0002] In the food, brewing etc. industry, large -scale saccharifying pot is commonly used equipment. The cone bottom liquid cavity of saccharifying pot will affect saccharification effect because of material residue, incrustation etc. in the long -term use process, therefore needs regular dismounting cleaning and maintenance. At present, the traditional dismounting mode has many drawbacks. On the one hand, because the cone bottom liquid cavity is bulky, heavy, manual dismounting not only consumes a lot of manpower and time, and the labor intensity is big, and the efficiency is low. On the other hand, when using simple mechanical tool to assist dismounting, it is difficult to accurately position and control force, is easy to cause damage to equipment, influences the service life and subsequent use performance of equipment. Therefore, it is imminent to develop a large -scale saccharifying pot cone bottom liquid cavity dismounting device. CONTENT OF THE UTILITY MODEL

[0003] The utility model is directed to providing a large -scale saccharifying pot cone bottom liquid cavity dismounting device to solve the problems in the above background.

[0004] To achieve the above object, the utility model provides the following technical scheme: a large -scale saccharifying pot cone bottom liquid cavity dismounting device, including installation base, hydraulic lifting platform and fixed clamping plate, the installation base bottom four corners are installed with universal wheel through screw, the both sides of installation base are seted up with the storage cavity, the inside embedding sliding connection of storage cavity has support seat, the top surface one end of support seat is installed with hydraulic cylinder through bolt, the support plate is welded below support seat on the output end of hydraulic cylinder, one end of support seat is installed with handle, the top of installation base is installed with hydraulic lifting platform through bolt, the middle fixed installation of hydraulic lifting platform top surface has motorized rotary seat, the clamping seat is installed on the top of motorized rotary seat through bolt, the surface of clamping seat is seted up with a plurality of installation grooves, the inside bearing of installation groove is installed with lead screw, one end of lead screw is installed with motor on the surface of clamping seat through screw, the top of installation groove is provided with moving seat, the side surface embedding installation of moving seat has connecting block, the surface welding of connecting block has fixed clamping plate.

[0005] Preferably, the two side inner cavity walls of the storage cavity are provided with limiting sliding grooves, one end of the two sides of the support seat is provided with limiting sliding blocks, the limiting sliding blocks are embedded and slidably connected with the limiting sliding grooves, so as to pull out the support seat during use of the whole device, support by the support plate, and improve the stability of the whole installation base.

[0006] Preferably, one end of the support seat is installed with a handle through a screw, so as to pull out the support seat from the inside of the storage cavity.

[0007] Preferably, the moving seat bottom is welded with a moving block, the moving block is embedded and slidably connected with the corresponding mounting groove, and the moving block is threadedly connected with the lead screw, so that the moving seat is driven to move through the rotation of the lead screw, and the saccharification kettle cone bottom liquid cavity is clamped and fixed by the fixed clamping plate.

[0008] Preferably, the connecting block is fixedly connected with the moving seat through the fixing bolt, so that the fixed clamping plate model can be replaced according to the actual shape of the saccharification kettle cone bottom liquid cavity.

[0009] Preferably, the surface of the fixed clamping plate is paved with a non-slip rubber pad, so that the friction force can be increased to prevent the saccharification kettle cone bottom liquid cavity from sliding during clamping, and damage to the surface of the equipment caused by the fixed clamping plate can be avoided.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] The lifting efficiency is improved, and the labor cost is reduced: the traditional manual disassembly of the large saccharification kettle cone bottom liquid cavity consumes a lot of manpower and time, and the labor intensity is large and the efficiency is low. The four corners of the device mounting base are provided with universal wheels, which can be flexibly moved to the specified position, saving the carrying time and manpower. The hydraulic lifting platform can quickly adjust the height, align the saccharification kettle cone bottom liquid cavity, and the electric rotating seat can drive the clamping seat to rotate, conveniently drive the saccharification kettle cone bottom liquid cavity to rotate, so that the disassembly of the saccharification kettle cone bottom liquid cavity is realized, and the manual operation burden is reduced.

[0012] The positioning accuracy is improved, and the equipment is prevented from being damaged: when the simple mechanical tool is used for auxiliary disassembly, it is difficult to accurately position and control the force, and the equipment is easily damaged. The device drives the moving seat and the fixed clamping plate to move accurately by the motor driving lead screw, realizes the accurate clamping of the saccharification kettle cone bottom liquid cavity, and avoids the position deviation in the clamping process. At the same time, the non-slip rubber pad on the surface of the fixed clamping plate can increase the friction force to prevent sliding, and can avoid damage to the surface of the equipment, so as to protect the service life and subsequent use performance of the equipment.

[0013] The stability of the device is improved, and the operation safety is ensured: in the use process, the stability of the device is very important. The device mounting base is provided with a receiving cavity on both sides, a support seat is embedded and slidably connected in the receiving cavity, and a handle is installed at one end of the support seat to facilitate pulling out. The limiting sliding grooves on both sides of the receiving cavity cooperate with the limiting sliding blocks of the support seat, so that the support seat slides more stably. The hydraulic cylinder and the support plate on the top of the support seat can lower the support plate to support the ground when the device works, disperse the pressure of the device, improve the stability of the whole mounting base, and ensure the safety and reliability of the disassembly process.

[0014] Adapt to multiple specifications, improve the versatility of the device: the liquid cavity shape and size of the conical bottom of different types of saccharification pot are different, and the traditional disassembly tool is difficult to meet the multiple needs. The connecting block is fixed with the moving seat by the fixing bolt, so that the appropriate fixed clamping plate type can be replaced according to the actual situation, the adaptability of the device to the liquid cavity of the same shape of the conical bottom of different specifications of the saccharification pot is enhanced, and the versatility and practicality of the device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model;

[0016] Figure 2 It is a storage cavity structure schematic view of the utility model;

[0017] Figure 3 It is a support seat structure schematic view of the utility model;

[0018] Figure 4 It is an installation groove structure schematic view of the utility model.

[0019] In the figure: 1, installation base; 2, hydraulic lifting platform; 3, fixed clamping plate; 4, universal wheel; 5, support seat; 6, handle; 7, hydraulic cylinder; 8, support plate; 9, electric rotating seat; 10, clamping seat; 11, motor; 12, moving seat; 13, connecting block; 14, fixing bolt; 15, moving block; 16, antiskid rubber pad; 17, storage cavity; 18, limiting sliding groove; 19, limiting sliding block; 20, installation groove; 21, screw rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0021] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "vertical", "upper", "lower", "horizontal" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.

[0022] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term "arrangement", "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through the intermediate medium, can be two element internal communication. For ordinary skilled person in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.

[0023] Please refer to Figures 1-4 The utility model provides a technical scheme: a large saccharification pot cone bottom liquid cavity dismounting device, including installation base 1, hydraulic lifting platform 2 and fixed clamping plate 3, installation base 1 bottom four corners are installed with universal wheel 4 through screw, installation base 1 both sides are seted up with storage cavity 17, the inside of storage cavity 17 is embedded and is connected with support seat 5 slidingly, the top surface one end of support seat 5 is installed with hydraulic cylinder 7 through bolt, the output end of hydraulic cylinder 7 is welded with support plate 8 below support seat 5, one end of support seat 5 is installed with handle 6, installation base 1 top is installed with hydraulic lifting platform 2 through bolt, the middle fixed installation of hydraulic lifting platform 2 top surface is with electric rotating seat 9, the top of electric rotating seat 9 is installed with clamping seat 10 through bolt, the surface of clamping seat 10 is seted up with a plurality of installation grooves 20, wherein the position of installation groove 20 is set according to the shape of the saccharification pot cone bottom liquid cavity to be dismounted actually, the inside of installation groove 20 is installed with lead screw 21 through bearing, one end of lead screw 21 is installed with motor 11 through screw on the surface of clamping seat 10, the top of installation groove 20 is provided with moving seat 12, the side surface of moving seat 12 is embedded and is installed with connecting block 13, the surface of connecting block 13 is welded with fixed clamping plate 3.

[0024] It should be noted that the above-mentioned hydraulic lifting platform 2 is prior art, so here is not detailed structure.

[0025] Further, the two side inner cavity walls of the storage cavity 17 are provided with limiting sliding grooves 18, and the two sides of the support seat 5 are provided with limiting sliding blocks 19. The limiting sliding blocks 19 are embedded and slidably connected with the limiting sliding grooves 18, so that the support seat 5 can be pulled out and supported by the support plate 8 during use of the device, improving the stability of the entire installation base 1.

[0026] Further, the handle 6 is installed on one end of the support seat 5 through a screw, so that the support seat 5 can be pulled out from the inside of the storage cavity 17.

[0027] Further, the mobile seat 12 is welded with a mobile block 15, the mobile block 15 is embedded and slidably connected with the corresponding installation slot 20, and the mobile block 15 is threadedly connected with the lead screw 21, so that the mobile seat 12 is driven to move through the rotation of the lead screw 21, so that the sugar pot cone bottom liquid cavity is clamped and fixed by the fixed clamping plate 3.

[0028] Further, the connecting block 13 is fixedly connected with the mobile seat 12 through the fixing bolt 14, so that the appropriate fixed clamping plate 3 model can be replaced according to the actual shape of the sugar pot cone bottom liquid cavity.

[0029] Further, the surface of the fixed clamping plate 3 is paved with a non-slip rubber pad 16, so that the cone bottom liquid cavity is prevented from sliding during clamping, and damage to the surface of the equipment by the fixed clamping plate 3 is avoided.

[0030] Working principle: when the large-scale sugar pot cone bottom liquid cavity dismounting device is used, first of all, the universal wheels 4 at the bottom of the four corners of the installation base 1 are used to flexibly move the device to a suitable operating position near the large-scale sugar pot cone bottom liquid cavity. Due to the design of the universal wheels, the device can be freely moved in different directions, greatly improving the mobility of the device, quickly reaching the work site, and saving the time of carrying and adjusting the position.

[0031] After reaching the specified position, the support seat 5 in the storage cavity 17 is pulled out by the handle 6. The limiting sliding blocks 19 on both sides of the support seat 5 slide along the limiting sliding grooves 18 on the inner cavity walls of both sides of the storage cavity 17, to ensure that the support seat 5 is smoothly pulled out. Then the hydraulic cylinder 7 at the top of the support seat 5 is started, the output end of the hydraulic cylinder 7 pushes the support plate 8 to descend, until the support plate 8 contacts the ground and provides stable support for the installation base 1, thereby improving the stability of the entire device during work, avoiding the influence of the dismounting operation due to the shaking of the device.

[0032] Subsequently, the appropriate model of the fixed clamping plate 3 is selected according to the actual shape of the sugar pot cone bottom liquid cavity. If replacement is needed, the connecting block 13 is separated from the mobile seat 12 by unscrewing the fixing bolt 14, and the appropriate fixed clamping plate 3 is replaced and then fixed again.

[0033] After the preparation work is completed, the hydraulic lifting platform 2 is started to rise to a suitable height, so that the fixed clamping plate 3 can contact the sugar pot cone bottom liquid cavity. Then the motor 11 is started, and the motor 11 drives the lead screw 21 to rotate. Because the mobile block 13 at the bottom of the mobile seat 12 is threadedly connected with the lead screw 21 and is embedded and slidably connected with the installation slot 20, the rotation of the lead screw 21 drives the mobile seat 12 to move along the installation slot 20, and then drives the fixed clamping plate 3 to approach the sugar pot cone bottom liquid cavity, until the sugar pot cone bottom liquid cavity is firmly clamped.

[0034] After the liquid cavity of the conical bottom of the saccharifying kettle is fixed, the electric rotating seat 9 is started. The electric rotating seat 9 drives the clamping seat 10 and the liquid cavity of the conical bottom of the saccharifying kettle clamped by the fixed clamping plate 3 to rotate together. During the rotating process, the fixed clamping plate 3 drives the liquid cavity of the conical bottom to rotate reversely (opposite to the rotating direction during installation), and the screw principle of the thread is utilized to make the liquid cavity gradually rotate out of the thread of the conical bottom of the saccharifying kettle.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A large-scale saccharifying kettle cone bottom liquid cavity disassembly device, comprising a mounting base (1), a hydraulic lifting platform (2) and a fixed clamping plate (3), characterized in that: The mounting base (1) bottom four corners are provided with universal wheels (4) through screws, two side faces of the mounting base (1) are provided with receiving cavities (17), the receiving cavities (17) are internally embedded with slidingly connected support seats (5), one end of the top surface of the support seat (5) is provided with a hydraulic cylinder (7) through a bolt, the output end of the hydraulic cylinder (7) is welded with a support plate (8) below the support seat (5), one end of the support seat (5) is provided with a handle (6), the top of the mounting base (1) is provided with a hydraulic lifting platform (2) through a bolt, the middle of the top surface of the hydraulic lifting platform (2) is fixedly provided with an electric rotating seat (9), the top of the electric rotating seat (9) is provided with a clamping seat (10) through a bolt, the surface of the clamping seat (10) is provided with a plurality of mounting grooves (20), the inside of the mounting grooves (20) is provided with lead screws (21) through bearings, one end of the lead screws (21) is provided with a motor (11) on the surface of the clamping seat (10) through a screw, the top of the mounting groove (20) is provided with a moving seat (12), the side surface of the moving seat (12) is embeddedly provided with a connecting block (13), the surface of the connecting block (13) is welded with a fixed clamping plate (3).

2. A large-scale saccharifying kettle cone bottom liquid cavity dismounting device according to claim 1, characterized in that: The two side inner cavity walls of the receiving cavity (17) are provided with limiting sliding grooves (18), one end of the two sides of the support seat (5) is provided with limiting sliding blocks (19), the limiting sliding blocks (19) and the limiting sliding grooves (18) are embeddedly and slidingly connected.

3. A large-scale saccharifying kettle cone bottom liquid cavity dismounting device according to claim 1, characterized in that: One end of the support seat (5) is provided with a handle (6) through a screw.

4. A large-scale saccharifying kettle cone bottom liquid cavity dismounting device according to claim 1, characterized in that: The bottom of the moving seat (12) is welded with a moving block (15), the moving block (15) and the corresponding mounting groove (20) are embeddedly and slidingly connected, and the moving block (15) and the lead screw (21) are threadedly connected.

5. A large-scale saccharifying kettle cone bottom liquid cavity dismounting device according to claim 1, characterized in that: The connecting block (13) is fixedly connected with the moving seat (12) through a fixing bolt (14).

6. A large-scale mashing kettle cone bottom liquid cavity dismounting device according to claim 1, characterized in that: The surface of the fixed clamping plate (3) is paved with an antiskid rubber pad (16).

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