Automatic proportioning and mixing device for resin synthetic tiles
By designing the transmission mechanism and stirring blades, the problem of resin synthetic tile material clumping was solved, achieving uniform mixing and efficient stirring, thus improving the quality and production efficiency of resin synthetic tiles.
Patent Information
- Application Number
- CN202520806118.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-26
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-04-26
AI Technical Summary
In the existing technology, the materials of resin synthetic tiles are prone to clumping during storage, which leads to uneven mixing and affects mixing efficiency and quality.
The transmission mechanism drives three sets of mixing tanks and mixing tanks to rotate. Through gear meshing, combined with the centrifugal force of the stirring blades and counterweight balls, the mixture prevents materials from clumping and achieves uniform mixing.
It effectively prevents material clumping, improves the uniformity and efficiency of mixing, reduces working steps, and enhances the quality of resin-synthetic tiles.
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Figure CN223802838U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to resin synthesis technical field, especially relate to a resin synthesis tile automatic proportioning and mixing device. BACKGROUND
[0002] Resin synthesis tile is a new building material, with light weight, waterproof, moisture-proof, corrosion-resistant, flame-retardant, sound insulation, heat insulation and weather resistance, it occupies an important position in the building material market, when configuring resin synthesis tile, the required materials are various, mainly including resin, filler, additives and other additives, when making resin synthesis tile, the materials need to be uniformly stirred to prevent caking during storage, and the mixing is not uniform when mixed according to a certain proportion.
[0003] After searching, the prior art authorized publication No. CN 217594399 U is a kind of mixing device for processing of toner resin, including mixing tank, the outer wall of mixing tank is fixed with mounting plate by bolt, mixing mechanism is arranged in the inside of mixing tank, mixing mechanism includes motor, drive shaft, drive gear, driven gear, stirring column and heating ring, the outside of mounting plate is provided with feeding mechanism, the side of mixing tank close to mixing mechanism is provided with discharging mechanism;The device is automatically proportioned and fed to various raw materials by setting feeding mechanism, and the raw materials are mixed by multiple stirring columns of mixing mechanism, but the single material is stirred before mixing, and the material is prone to caking during storage, which affects the mixing efficiency and the quality of resin synthesis.
[0004] After searching, the prior art authorized publication No. CN 221066866 U is a kind of PVC auxiliary material mixing device, including support frame, and the mixing device body is fixedly installed on the top of support frame, the side of mixing device body is fixedly installed with motor, the output end of motor is fixedly installed with stirring rod extending to the inside of mixing device body, the top of mixing device body is fixedly installed with fixed frame, two valve sleeves are fixedly installed on the fixed frame;The device can directly proportion the auxiliary materials put on the mixing device body through the setting of fixed frame, valve sleeve, batching box and proportioning measuring line, the raw material density used in resin synthesis mixing is high, the stirring rod of the device is installed horizontally, the stirring range is small, and the stirring effect is not good in resin mixing and stirring, which affects the mixing effect and efficiency. SUMMARY
[0005] The utility model aims at overcoming the prior art, and provides a kind of resin synthesis tile automatic proportioning and mixing device, after weighing the resin, additive and filler required for synthetic resin, they are respectively injected into three groups of stirring tanks for individual stirring, to prevent caking of materials during storage and affect mixing effect, then the stirred materials are mixed by mixing tank, to complete resin synthesis mixing.
[0006] To achieve the above object, the utility model adopts the technical scheme of:
[0007] A kind of resin synthetic tile automatic proportioning mixing device, including transmission mechanism, stirring tank, mixing tank;Transmission mechanism is set in the top of device, lower part is connected with three groups of stirring tank, stirring tank is set in the lower part of transmission mechanism, it is set in the upper portion of mixing tank simultaneously.
[0008] The transmission mechanism includes motor, fixed plate, transmission shaft I, transmission shaft II, internal gear, gear I, gear II, support frame;Motor is set in the upper central position of fixed plate, motor lower part is connected with transmission shaft I simultaneously, transmission shaft I passes through fixed plate downwards, three groups of transmission shaft II are equipped in the lower part of fixed plate, transmission shaft II is rotatably connected with fixed plate, fixed plate side is fixedly connected with support frame by stand, support frame is set in the upper portion of mixing tank;Transmission shaft I lower part is connected with gear I, transmission shaft II lower part is connected with gear II, gear II is equipped with three groups, gear II and gear I are meshed with each other, three groups of gear II outer side are also equipped with internal gear, three groups of gear II are also meshed with internal gear, internal gear is set in the inside of support frame, internal gear is rotatably connected with support frame.
[0009] The stirring tank includes feed pipe, stirring tank body, rotating shaft I, connecting ring I, stirring blade I, connecting rod I, connecting rod II, limit ring I, spring I, connecting ring II, spring II, limit ring II, connecting rod III, connecting seat, stirring blade II, counterweight ball, stirring blade III, valve I, discharge port I;Feed pipe is set in the upper portion of stirring tank body, discharge port I is set in the bottom of stirring tank body, valve I is equipped in the upper portion of discharge port I, rotating shaft I is set in the inside of stirring tank body, connecting ring I is set on rotating shaft I, four groups of connecting rod I are connected around connecting ring I, connecting rod I lower part is connected with connecting rod II, connecting rod II lower part is connected with connecting rod III, connecting rod III is connected with connecting ring II, connecting rod I, connecting rod II, connecting rod III are connected by pin shaft, connecting rod I and connecting ring I are connected by pin shaft, connecting rod III and connecting ring II are connected by pin shaft, connecting ring II is sleeved on the lower portion of rotating shaft I, and is slidably connected with rotating shaft I, spring I is equipped in the upper portion of connecting ring II, limit ring I is equipped in the upper portion of spring I, spring II is equipped in the lower portion of connecting ring II, limit ring II is equipped in the lower portion of spring II, and connecting ring II is set between spring I and spring II;Stirring blade I is set on rotating shaft I, between connecting ring I and connecting ring II, stirring blade III is set on connecting rod II, connecting seat is equipped in the middle of connecting rod III, connecting seat connects stirring blade II, counterweight ball is equipped in the lower portion of stirring blade II, and counterweight ball is attached to the bottom of stirring tank body;The upper portion of rotating shaft I of stirring tank is connected with transmission shaft II of transmission mechanism.
[0010] The mixing tank includes a tank body, a rotating shaft II, stirring blades IV, a discharge port II, and a valve II. The rotating shaft II is located inside the mixing tank body, and the stirring blades IV are mounted on the rotating shaft II. The upper part of the mixing tank body has three sets of openings. The discharge port I of the mixing tank is located in the opening at the upper part of the mixing tank body and extends into the mixing tank. The discharge port II is located on the side of the mixing tank body, and the valve II is located inside the discharge port II. The upper part of the rotating shaft II of the mixing tank is connected to the transmission shaft I of the transmission mechanism.
[0011] The advantages of this utility model compared with the prior art are as follows:
[0012] 1) The motor of the transmission mechanism drives the transmission shaft I to rotate, the transmission shaft I drives the gear I to rotate, the gear I meshes with three sets of gears II, thereby driving the three sets of gears II to rotate. The transmission shaft I is connected to the rotating shaft II, and the transmission shaft II is connected to the rotating shaft I, driving the three sets of mixing tanks and the mixing tank below to rotate together, so as to complete the mixing and blending of each material in a centralized manner, prevent the material storage from agglomerating and affecting the synthesis effect, reduce the steps required for the work, and improve work efficiency;
[0013] 2) The rotating shaft I of the mixing tank drives the connecting ring I and the stirring blade I to rotate. The connecting ring I drives the connecting rod I, connecting rod II, and connecting rod III to rotate. The connecting rod II drives the stirring blade III to rotate. The connecting rod III drives the connecting seat and the stirring blade II to rotate. The four sets of counterweight balls also rotate, generating centrifugal force on the connecting rod structure. The connecting ring II is set between spring I and spring II. The three sets of blades, stirring blade I, stirring blade II, and stirring blade III, work together to complete the mixing in the mixing tank. The connecting ring II is between the two sets of springs. The rotational centrifugal force, combined with the counterweight balls, produces irregular up-and-down oscillation, resulting in irregular mixed flow, which improves the uniformity and effect of mixing. Attached Figure Description
[0014] Appendix Figure 1 This is a schematic diagram of the structure of an automated proportioning and mixing device for resin synthetic tiles according to this utility model;
[0015] Appendix Figure 2 This is an exploded view of the structure of an automated proportioning and mixing device for resin synthetic tiles according to this utility model.
[0016] Appendix Figure 3 It is attached Figure 1 Schematic diagram of the transmission mechanism;
[0017] Appendix Figure 4 It is attached Figure 1 Cross-sectional view of the mixing tank structure;
[0018] Appendix Figure 5 It is attached Figure 1 Schematic diagram of the internal structure of the mixing tank;
[0019] Appendix Figure 6 It is attached Figure 1Structure sectional view of middle mixing tank;
[0020] In the figure: 11, transmission mechanism; 12, stirring tank; 13, mixing tank; 101, motor; 102, fixed plate; 103, transmission shaft I; 104, transmission shaft II; 105, inner gear; 106, gear I; 107, gear II; 108, support frame; 201, feeding pipe; 202, stirring tank body; 203, rotating shaft I; 204, connecting ring I; 205, stirring blade I; 206, connecting rod I; 207, connecting rod II; 208, limiting ring I; 209, spring I; 210, connecting ring II; 211, spring II; 212, limiting ring II; 213, connecting rod III; 214, connecting seat; 215, stirring blade II; 216, counterweight ball; 217, stirring blade III; 218, valve I; 219, discharge port I; 301, mixing tank body; 302, rotating shaft II; 303, stirring blade IV; 304, discharge port II; 305, valve II. DETAILED DESCRIPTION
[0021] For the convenience of persons skilled in the art to understand, the following will be combined with the accompanying drawings to further illustrate the present application. Figures 1-6 The technical scheme of the present application is further specifically explained.
[0022] A kind of resin synthesis tile automatic proportioning mixing device, including transmission mechanism 11, stirring tank 12, mixing tank 13;Transmission mechanism 11 is set in the top of device, lower part is connected three groups of stirring tank 12, stirring tank 12 is set in the lower part of transmission mechanism 11, is set in the upper part of mixing tank 13 simultaneously.
[0023] The transmission mechanism 11 includes motor 101, fixed plate 102, transmission shaft I 103, transmission shaft II 104, inner gear 105, gear I 106, gear II 107, support frame 108;Motor 101 is set in the upper center position of fixed plate 102, motor 101 lower part is connected transmission shaft I 103 simultaneously, transmission shaft I 103 passes through fixed plate 102 downwards, fixed plate 102 lower part is equipped with three groups of transmission shaft II 104, transmission shaft II 104 is rotatably connected with fixed plate 102, fixed plate 102 side is fixedly connected with support frame 108 by stand, support frame 108 is set in the upper part of mixing tank 13;Transmission shaft I 103 lower part is connected gear I 106, transmission shaft II 104 lower part is connected gear II 107, gear II 107 is equipped with three groups, gear II 107 and gear I 106 are engaged with each other, three groups of gear II 107 outer side is also equipped with inner gear 105, three groups of gear II 107 are also engaged with inner gear 105, inner gear 105 is set in the inside of support frame 108, inner gear 105 is rotatably connected with support frame 108.
[0024] The mixing tank 12 includes a feed pipe 201, a tank body 202, a rotating shaft I 203, a connecting ring I 204, a stirring blade I 205, a connecting rod I 206, a connecting rod II 207, a limiting ring I 208, a spring I 209, a connecting ring II 210, a spring II 211, a limiting ring II 212, a connecting rod III 213, a connecting seat 214, a stirring blade II 215, a counterweight ball 216, a stirring blade III 217, a valve I 218, and a discharge port I 219; the feed pipe 201 is installed in the mixing tank body 202. At the top, discharge port I219 is located at the bottom of the mixing tank body 202. A valve I218 is located above discharge port I219. A rotating shaft I203 is located inside the mixing tank body 202. A connecting ring I204 is mounted on the rotating shaft I203. Four sets of connecting rods I206 are connected around the connecting ring I204. Connecting rods I206 are connected to connecting rods II207 at their lower parts. Connecting rods II207 are connected to connecting rods III213 at their lower parts. Connecting rods III213 are connected to connecting ring II210. The connections between connecting rods I206, II207, and III213 are as follows: Connecting rod I 206 and connecting ring I 204 are connected by a pin, as are connecting rod III 213 and connecting ring II 210. Connecting ring II 210 is sleeved on the lower part of rotating shaft I 203 and is slidably connected to rotating shaft I 203. A spring I 209 is provided on the upper part of connecting ring II 210, and a limiting ring I 208 is provided on the upper part of spring I 209. A spring II 211 is provided on the lower part of connecting ring II 210, and a limiting ring II 212 is provided on the lower part of spring II 211. Connecting ring II 210 is positioned above spring I 204. Between 9 and spring II211; stirring blade I205 is set on rotating shaft I203, located between connecting ring I204 and connecting ring II210, stirring blade III217 is set on connecting rod II207, connecting rod III213 has a connecting seat 214 in the middle, connecting seat 214 connects stirring blade II215, stirring blade II215 has a counterweight ball 216 at the lower part, the counterweight ball 216 is in contact with the bottom of the mixing tank body 202; the upper part of rotating shaft I203 of mixing tank 12 is connected to the transmission shaft II104 of transmission mechanism 11.
[0025] The mixing tank 13 includes a mixing tank body 301, a rotating shaft II 302, stirring blades IV 303, a discharge port II 304, and a valve II 305. The rotating shaft II 302 is located inside the mixing tank body 301, and the stirring blades IV 303 are located on the rotating shaft II 302. The mixing tank body 301 has three sets of openings at the top. The discharge port I 219 of the mixing tank 12 is located in the opening at the top of the mixing tank body 301 and extends into the mixing tank 13. The discharge port II 304 is located on the side of the mixing tank body 301, and the valve II 305 is located inside the discharge port II 304. The upper part of the rotating shaft II 302 of the mixing tank 13 is connected to the transmission shaft I 103 of the transmission mechanism 11.
[0026] An automated mixing and proportioning device for resin synthetic tiles operates as follows:
[0027] After the resin, the auxiliary agent, the filler required for the synthetic resin are weighed, they are injected into three groups of different stirring tanks 12 from the feeding pipe 201 of the stirring tank 12, the motor 101 drives the transmission shaft I 103 to rotate, the transmission shaft I 103 drives the gear I 106 to rotate, the gear I 106 meshes with the three groups of gear II 107, thereby driving the three groups of gear II 107 to rotate, the three groups of gear II 107 mesh with the internal gear 105, the internal gear 105 rotates in the support frame 108, the gear II 107 drives the transmission shaft II 104 to rotate, the transmission shaft II 104 is connected with the rotating shaft I 203, thereby driving the rotating shaft I 203 to rotate, the rotating shaft I 203 is arranged in the stirring tank 12, the rotating shaft I 203 drives the connecting ring I 204 and the stirring blade I 205 to rotate, the connecting ring I 204 drives the connecting rod I 206, the connecting rod II 207 and the connecting rod III 213 to rotate, the connecting rod II 207 drives the stirring blade III 217 to rotate, the connecting rod III 213 drives the connecting seat 214 and the stirring blade II 215 to rotate, the four groups of counterweight balls 216 also rotate simultaneously to generate centrifugal force on the connecting rod structure, the connecting ring II 210 is arranged between the spring I 209 and the spring II 211, and irregular up-down swinging is generated in cooperation with the counterweight balls 216, the stirring blade I 205, the stirring blade II 215 and the stirring blade III 217 three groups of blades cooperate to complete the stirring in the stirring tank 12; after stirring, the valve I 218 at the lower part of the stirring tank 12 is controlled to be opened, the resin, the auxiliary agent and the filler in the three groups of stirring tanks 12 enter the mixing tank 13, the rotating shaft II 302 at the upper part of the mixing tank 13 is connected with the transmission shaft I 103, and is controlled to rotate by the motor 101, the rotating shaft II 302 is connected with the stirring blade IV 303, the resin in the mixing tank 13 is stirred and mixed by the stirring blade IV 303, the resin synthesis and mixing are completed, then the valve II 305 is controlled to be opened, and the resin after mixing flows out from the discharge port II 304 to enter subsequent processes.
[0028] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0029] As described above, the electronic or electrical components including but not limited to the motor are prior art components, which are obtained by private customization or purchase, and the electrical connection between the components is a conventional circuit connection or electrical connection in the prior art, which is not within the protection scope of the present application.
[0030] The above is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them with similar ways, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the present claims, which shall belong to the protection scope of the utility model.
Claims
1. An automatic proportioning and mixing device for synthetic resin tile, comprising a transmission mechanism, a stirring tank and a mixing tank; characterized in that The transmission mechanism is arranged at the top of the device, and is connected with three stirring tanks at the lower part; the stirring tank is arranged below the transmission mechanism and at the upper part of the mixing tank; The transmission mechanism comprises a motor, a fixed plate, a transmission shaft I, a transmission shaft II, an internal gear, a gear I, a gear II and a support frame; the motor is arranged at the center of the upper part of the fixed plate, and the lower part of the motor is connected with the transmission shaft I, which penetrates downward through the fixed plate; the lower part of the fixed plate is provided with three transmission shaft IIs, which are rotatably connected with the fixed plate; the side of the fixed plate is fixedly connected with the support frame through a vertical column; the support frame is arranged at the upper part of the mixing tank; the lower part of the transmission shaft I is connected with the gear I, and the lower part of the transmission shaft II is connected with the gear II; the gear II is provided with three groups; the gear II is meshed with the gear I; the outer side of the three groups of gear II is further provided with the internal gear; the three groups of gear II are also meshed with the internal gear; the internal gear is arranged inside the support frame and is rotatably connected with the support frame. The stirring tank comprises a feeding pipe, a stirring tank body, a rotating shaft I, a connecting ring I, stirring blades I, a connecting rod I, a connecting rod II, a limiting ring I, a spring I, a connecting ring II, a spring II, a limiting ring II, a connecting rod III, a connecting seat, stirring blades II, a counterweight ball, stirring blades III and a valve I; the feeding pipe is arranged at the upper part of the stirring tank body; the discharge outlet I is arranged at the bottom of the stirring tank body; the upper part of the discharge outlet I is provided with the valve I; the rotating shaft I is arranged inside the stirring tank body; the connecting ring I is arranged on the rotating shaft I; four groups of connecting rods I are connected around the connecting ring I; the lower part of the connecting rod I is connected with the connecting rod II; the lower part of the connecting rod II is connected with the connecting rod III; the connecting rod III is connected with the connecting ring II; the connecting rod I, the connecting rod II and the connecting rod III are connected through a pin shaft; the connecting rod I and the connecting ring I are connected through a pin shaft; the connecting rod III and the connecting ring II are connected through a pin shaft; the connecting ring II is sleeved on the lower part of the rotating shaft I and is slidably connected with the rotating shaft I; the upper part of the connecting ring II is provided with the spring I; the upper part of the spring I is provided with the limiting ring I; the lower part of the connecting ring II is provided with the spring II; the lower part of the spring II is provided with the limiting ring II; the connecting ring II is arranged between the spring I and the spring II.
2. The automatic proportioning and mixing device for synthetic resin tiles according to claim 1, characterized in that The stirring blades I are arranged on the rotating shaft I and located between the connecting ring I and the connecting ring II; the stirring blades III are arranged on the connecting rod II; the connecting seat is arranged in the middle of the connecting rod III; the connecting seat is connected with the stirring blades II; the lower part of the stirring blades II is provided with the counterweight ball; the counterweight ball is attached to the bottom of the stirring tank body; the upper part of the rotating shaft I of the stirring tank is connected with the transmission shaft II of the transmission mechanism.
3. The automatic proportioning and mixing device for synthetic resin tiles according to claim 1, characterized in that The mixing tank comprises a mixing tank body, a rotating shaft II, stirring blades IV, a discharge outlet II and a valve II; the rotating shaft II is arranged inside the mixing tank body; the stirring blades IV are arranged on the rotating shaft II; the upper part of the mixing tank body is provided with three openings; the discharge outlet I of the stirring tank is arranged in the opening at the upper part of the mixing tank body and extends into the mixing tank; the discharge outlet II is arranged on the side of the mixing tank body; the discharge outlet II is provided with the valve II; the upper part of the rotating shaft II of the mixing tank is connected with the transmission shaft I of the transmission mechanism.
Citation Information
Patent Citations
Mixing device for powdered ink resin processing
CN217594399U
PVC auxiliary material mixing device
CN221066866U