Rapid forming device for thermoplastic plate
By combining the fluid fusion frame with the heat dissipation structure, and utilizing high-pressure aerosol diversion and fluorinated release agent, the problem of untimely cooling in the thermoplastic sheet molding device is solved, achieving efficient and uniform sheet cooling and molding effects.
Patent Information
- Application Number
- CN202520424513.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing thermoplastic sheet molding equipment fails to cool down the material promptly after extrusion, leading to material deformation and affecting processing quality.
After adopting the fluid fusion frame, the high-pressure gas mist is diverted through the first to fourth heat dissipation frames to contact the surface of the plate, and combined with the fluorine release agent to assist in molding, ensuring uniform cooling.
It achieves efficient and uniform cooling of the sheet material, avoids deformation, and improves molding quality and production efficiency.
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Figure CN223803067U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thermoplastic plate processing field, concretely to a thermoplastic plate rapid forming device. BACKGROUND
[0002] Thermoplastic plate rapid forming device is a kind of mechanical equipment for rapidly manufacturing thermoplastic plate, the device is extruded after heating thermoplastic material to molten state, subsequently utilizes high-pressure gas fog and extruded thermoplastic material direct contact, rapidly reduces material temperature, to realize rapid forming, the core technology of this device is in the application of high-pressure gas fog, it can efficiently take away heat from material, makes material solidify in short time and keeps the shape required, the device is applicable to the industrial scene needing rapidly producing thermoplastic plate, has the advantages such as high efficiency, energy saving and forming quality stability;
[0003] The Chinese patent with the authorization announcement number CN207617068U discloses a thermoplastic draw-bar box plate extrusion forming device, which comprises a barrel, a screw, a flow channel, a fluid fusion end and a die. The main barrel is vertically arranged on the main screw, the right barrel is vertically arranged on the right screw, the left screw is connected with the left flow channel, the main screw is connected with the main flow channel, the left screw is connected with the right flow channel, the fluid fusion end is connected with the flow channel, and the die is arranged at one end of the fluid fusion end. After adopting the above technical scheme, the waste cost of corner material is reduced, the waste of material is avoided, and the cost is saved.
[0004] The above-mentioned patent thermoplastic draw-bar box plate extrusion forming device does not cool the extruded high-temperature material in time after extrusion, which can easily cause the high-temperature material to soften and deform after being transmitted out of the die, affecting subsequent processing and treatment. UTILITY MODEL CONTENTS
[0005] The utility model discloses a thermoplastic plate rapid forming device, which moves the thermoplastic plate extruded by the fluid fusion frame to the upper end of the heat dissipation structure, and then the high-pressure gas fog enters the heat dissipation structure from the air inlet pipe and is uniformly discharged from the air outlet pipe. During the transmission in the heat dissipation structure, the high-pressure gas fog is divided by the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame, and the high-pressure gas fog simultaneously contacts the heating position of the plate. The problems in the above background technology are solved.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a thermoplastic plate rapid forming device, the one side of fluid fusion frame is evenly distributed with transmission roller for transmission thermoplastic plate laterally, and the heat dissipation structure that is composed of first heat dissipation frame, second heat dissipation frame, third heat dissipation frame, fourth heat dissipation frame, four pairs of shunt pipe, two first connecting rings and four shunt sheets is arranged between adjacent two transmission rollers, the support is arranged between transmission roller and fluid fusion frame, the upper and lower ends of the side of fluid fusion frame of support are laterally provided with liquid transmission pipe, and the two liquid transmission pipes are all provided with spray head towards the middle position of support.
[0007] Preferably, the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame are sequentially distributed.
[0008] Preferably, the four pairs of shunt pipes are respectively located at the lower ends of the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame.
[0009] Preferably, the shunt sheet is located between a pair of shunt pipes, and the shunt sheet is located in the middle of the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame.
[0010] Preferably, the two first connecting rings are respectively located between the lower ends of the first heat dissipation frame and the second heat dissipation frame and between the lower ends of the fourth heat dissipation frame and the third heat dissipation frame.
[0011] Preferably, one of the first connecting rings is sealingly connected with the shunt pipes close to the lower ends of the first heat dissipation frame and the second heat dissipation frame, and the other first connecting ring is sealingly connected with the shunt pipes close to the lower ends of the third heat dissipation frame and the fourth heat dissipation frame.
[0012] Preferably, the lower ends of the shunt pipes close to each other at the lower ends of the second heat dissipation frame and the third heat dissipation frame are sealingly connected by a second connecting ring.
[0013] Preferably, the lower ends of the shunt pipes on both sides in the heat dissipation structure are provided with a first connecting fast, the lower end of the second connecting ring is provided with a second connecting fast, and the second connecting fast and the first connecting fast are sealingly connected by an exhaust pipe.
[0014] Preferably, the lower ends of the two first connecting rings are provided with connecting pipes, and the connecting pipes are sealingly connected with the first connecting rings, and the lower ends of the two connecting pipes are sealingly connected by an air inlet pipe.
[0015] Compared with the prior art, the utility model has the beneficial effects as follows:
[0016] The high-temperature thermoplastic plate material will pass between a pair of spray heads before being extruded and transmitted out from the fluid fusion frame by the transmission roller, and the fluorine release agent is sprayed from the spray head by pumping, so that the fluorine release agent can assist the forming of the high-temperature thermoplastic plate material, and the high-temperature thermoplastic plate material is prevented from being adhered to the transmission roller to cause the concave or protruding of the outer wall of the high-temperature thermoplastic plate, and on the other hand, the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame are sequentially and side by side arranged between the adjacent two transmission rollers, the high-pressure gas mist for heat dissipation is transmitted into the first heat dissipation frame, the second heat dissipation frame, the third heat dissipation frame and the fourth heat dissipation frame after being shunted, and simultaneously contacts the surface of the high-temperature thermoplastic plate material, so that the heat dissipation position of the high-temperature thermoplastic plate material can simultaneously contact the heat dissipation structure by shunting, and the non-uniform cooling condition is avoided when the heat dissipation medium flows from one side to the other side. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is an overall external structure schematic view of the utility model;
[0018] Figure 2 It is a support position relation schematic view of the utility model;
[0019] Figure 3 It is a heat dissipation structure position relation schematic view of the utility model;
[0020] Figure 4 It is an exhaust pipe and air inlet pipe connecting structure explosion view of the utility model;
[0021] Figure 5 It is a high-pressure gas mist entering heat dissipation structure trajectory schematic view of the utility model;
[0022] Figure 6 It is a high-pressure gas mist discharging heat dissipation structure trajectory schematic view of the utility model.
[0023] In the drawing: 1, fluid fusion frame; 2, transmission roller; 3, pump; 4, liquid transmission pipe; 5, spray head; 6, air inlet pipe; 7, exhaust pipe; 8, first heat dissipation frame; 9, second heat dissipation frame; 10, third heat dissipation frame; 11, fourth heat dissipation frame; 12, first connecting fast; 13, second connecting fast; 14, connecting pipe; 15, shunt pipe; 16, first connecting ring; 17, heat dissipation structure; 18, support; 19, shunt piece; 20, second connecting ring. DETAILED DESCRIPTION
[0024] The application will be further described below in combination with specific embodiments.
[0025] Embodiment 1
[0026] As Figure 1As shown, the thermoplastic plate rapid forming device of the embodiment includes a fluid fusion frame 1. The required material of the thermoplastic plate is softened after being heated one by one, and the softened material is mixed after being sent into the fluid fusion frame 1. The mixed material can complete the preliminary shaping and be discharged from the fluid fusion frame 1. For details of the step of transmitting the material into the fluid fusion frame 1, please refer to the Chinese patent with the authorization announcement No. CN207617068U, a thermoplastic pull rod box plate extrusion forming device, which is described in detail in the application.
[0027] Among them, the transmission roller 2 for transmitting the thermoplastic plate is uniformly distributed on one side of the fluid fusion frame 1. The heat dissipation structure 17 is arranged between the adjacent two transmission rollers 2. The heat dissipation structure 17 is used for active cooling at intervals through the transmission roller 2. The high-pressure gas mist is transmitted into the heat dissipation structure 17 to complete the contact with the high-temperature thermoplastic plate, and the cooling is completed after the contact.
[0028] In order to avoid the uneven heat dissipation caused by the transmission of high-pressure mist from one side edge to the other side edge, as shown in Figure 3 As shown, the heat dissipation structure 17 is composed of a first heat dissipation frame 8, a second heat dissipation frame 9, a third heat dissipation frame 10, a fourth heat dissipation frame 11, a shunt pipe 15, a first connecting ring 16 and a shunt piece 19. The first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11 are arranged in sequence. The shunt pipe 15 is provided with four pairs. The four pairs of shunt pipes 15 are respectively located at the lower ends of the first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11. Each pair of shunt pipes 15 corresponds to a first heat dissipation frame 8, a second heat dissipation frame 9, a third heat dissipation frame 10 and a fourth heat dissipation frame 11. One shunt pipe 15 is used for receiving the transmitted high-pressure gas mist, and the other shunt pipe 15 is used for discharging the high-pressure gas mist after heat dissipation.
[0029] Among them, the shunt piece 19 is transversely distributed with four shunt pieces 19. The shunt piece 19 is located between a pair of shunt pipes 15. The shunt piece 19 is located in the middle of the first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11. Through the shunt of the shunt piece 19, a pair of shunt pipes 15 can complete the input and output of the high-pressure gas mist. The shunt piece 19 and the shunt pipe 15 provide and give the high-pressure gas mist a stable and efficient flow trajectory, so that the high-pressure gas mist can stably and efficiently contact the thermoplastic plate in the transmission process. The first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11 are welded and fixed with the corresponding shunt piece 19.
[0030] In addition, two first connecting rings 16 are transversely arranged, and one of the two first connecting rings 16 is sealingly connected with the mutually close split flow pipes 15 at the lower ends of the first heat dissipation frame 8 and the second heat dissipation frame 9, and the other first connecting ring 16 is sealingly connected with the mutually close split flow pipes 15 at the lower ends of the third heat dissipation frame 10 and the fourth heat dissipation frame 11. Through the connection of the first connecting ring 16 and the expansion of the transmission caliber, the number of pipeline connections required for the transmission of high-pressure gas mist required for heat dissipation of the first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11 can be reduced, which is convenient for installation and disassembly, and also facilitates the transmission of high-pressure gas mist.
[0031] In order to facilitate the discharge of high-pressure gas mist after heat dissipation, the lower ends of the second heat dissipation frame 9 and the third heat dissipation frame 10, which are mutually close to the lower ends of the split flow pipes 15, are sealingly connected through a second connecting ring 20. The high-pressure gas mist transmitted into the heat dissipation structure 17 is discharged from the position of the second connecting ring 20 and the split flow pipe 15 without the first connecting ring 16 after contacting the thermoplastic plate. The lower ends of the split flow pipes 15 on both sides of the heat dissipation structure 17 are provided with first connecting fasteners 12, and the lower end of the second connecting ring 20 is provided with a second connecting fastener 13. The second connecting fastener 13 and the first connecting fastener 12 are sealingly connected through an exhaust pipe 7. The discharged high-pressure gas mist is uniformly discharged from the position of the exhaust pipe 7, which is convenient for the recovery of high-pressure gas mist.
[0032] As shown in Figure 4 , Figure 5 and Figure 6 , in order to facilitate the input of high-pressure gas mist, the lower ends of the two first connecting rings 16 are provided with connecting pipes 14, and the connecting pipes 14 are sealingly connected with the first connecting rings 16. The lower ends of the two connecting pipes 14 are sealingly connected through an air inlet pipe 6. Through the air inlet pipe 6, the high-pressure gas mist required for heat dissipation can be directly transmitted into the heat dissipation structure 17, and through flow guiding and splitting, it can be simultaneously fed into the first heat dissipation frame 8, the second heat dissipation frame 9, the third heat dissipation frame 10 and the fourth heat dissipation frame 11 to complete the cooling of the plate.
[0033] In order to avoid the adhesion of the high-temperature thermoplastic plate to the transmission roller 2 when the high-temperature thermoplastic plate contacts the transmission roller 2, as shown in Figure 2 , a support 18 is arranged between the transmission roller 2 and the fluid fusion frame 1. The upper and lower ends of the side of the support 18 facing the fluid fusion frame 1 are transversely provided with liquid transmission pipes 4. The two liquid transmission pipes 4 are provided with spray heads 5 towards the middle position of the support 18. Fluorine release agent transmitted into the liquid transmission pipe 4 is sprayed from the spray head 5 and contacts the high-temperature thermoplastic plate to avoid adhesion.
[0034] Two liquid transmission pipes 4 are sealed on one side by a pump 3, and the pump 3 can extract fluorine release agent reserved in the water tank, so as to complete the transmission and discharge of the fluorine release agent.
[0035] Working principle: when the device is used to cool and form the thermoplastic plate, the mixed material of the thermoplastic plate is heated and softened and uniformly sent into the fluid fusion frame 1, and the material is mixed and preliminarily formed into a long strip-shaped thermoplastic plate in the fluid fusion frame 1, when the material discharged from the fluid fusion frame 1 passes through a pair of liquid transmission pipes 4, the pump 3 is started, the pump 3 extracts fluorine release agent and sprays it from the spray head 5, the long strip-shaped thermoplastic plate is continuously transmitted and contacts the transmission roller 2, the transmission roller 2 supports the thermoplastic plate without cooling, high-pressure gas mist is extracted and sent into the heat dissipation structure 17 from the air inlet pipe 6, the high-pressure gas mist is transmitted into the first connecting ring 16 after being divided by a pair of connecting pipes 14, the high-pressure gas mist in one of the first connecting rings 16 is transmitted into the first heat dissipation frame 8 and the second heat dissipation frame 9 and is divided by the dividing piece 19, and the high-pressure gas mist in the other first connecting ring 16 is transmitted into the third heat dissipation frame 10 and the fourth heat dissipation frame 11 and is divided by the dividing piece 19, the high-pressure gas mist divided in the first heat dissipation frame 8 and the fourth heat dissipation frame 11 is transmitted from the first connecting pipe 12 to the exhaust pipe 7, and the high-pressure gas mist divided in the second heat dissipation frame 9 and the third heat dissipation frame 10 is transmitted from the second connecting pipe 13 to the exhaust pipe 7, and the high-pressure gas mist after absorbing heat and cooling the plate is uniformly discharged from the exhaust pipe 7.
[0036] It should be noted that, in the present document, the terms such as first and second, etc., are merely used to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device.
[0037] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application.
Claims
1. A rapid forming device for thermoplastic plate, comprising a fluid fusion frame (1), characterized in that, The fluid fusion frame (1) is uniformly distributed with transmission rollers (2) for transmitting thermoplastic plates on one side, and a heat dissipation structure (17) composed of a first heat dissipation frame (8), a second heat dissipation frame (9), a third heat dissipation frame (10), a fourth heat dissipation frame (11), four pairs of shunt pipes (15), two first connecting rings (16) and four shunt plates (19) is arranged between two adjacent transmission rollers (2), a support (18) is arranged between the transmission roller (2) and the fluid fusion frame (1), and liquid transmission pipes (4) are arranged at the upper and lower ends of the support (18) towards the fluid fusion frame (1).
2. The rapid forming device for thermoplastic plate according to claim 1, wherein, The first heat dissipation frame (8), the second heat dissipation frame (9), the third heat dissipation frame (10) and the fourth heat dissipation frame (11) are arranged in sequence.
3. The rapid forming device for thermoplastic plate according to claim 1, wherein, The four pairs of shunt pipes (15) are respectively located at the lower ends of the first heat dissipation frame (8), the second heat dissipation frame (9), the third heat dissipation frame (10) and the fourth heat dissipation frame (11).
4. The rapid forming device for thermoplastic plate according to claim 1, wherein, The shunt plate (19) is located between a pair of shunt pipes (15), and the shunt plate (19) is located in the middle of the first heat dissipation frame (8), the second heat dissipation frame (9), the third heat dissipation frame (10) and the fourth heat dissipation frame (11).
5. The rapid forming device for thermoplastic plate according to claim 1, wherein, The two first connecting rings (16) are respectively located between the lower ends of the first heat dissipation frame (8) and the second heat dissipation frame (9) and between the lower ends of the fourth heat dissipation frame (11) and the third heat dissipation frame (10).
6. The rapid forming device for thermoplastic plate according to claim 5, wherein, One of the first connecting rings (16) is in sealing connection with the shunt pipes (15) close to the lower ends of the first heat dissipation frame (8) and the second heat dissipation frame (9), and the other first connecting ring (16) is in sealing connection with the shunt pipes (15) close to the lower ends of the third heat dissipation frame (10) and the fourth heat dissipation frame (11).
7. The apparatus according to claim 6, wherein The lower ends of the shunt pipes (15) close to the lower ends of the second heat dissipation frame (9) and the third heat dissipation frame (10) are in sealing connection through the second connecting ring (20).
8. The rapid forming device for thermoplastic plate according to claim 7, wherein, The lower ends of the shunt pipes (15) inside the heat dissipation structure (17) are provided with first connecting fasteners (12), the lower ends of the second connecting rings (20) are provided with second connecting fasteners (13), and the second connecting fasteners (13) and the first connecting fasteners (12) are in sealing connection through the exhaust pipe (7).
9. The apparatus according to claim 8, wherein, The lower ends of the two first connecting rings (16) are provided with connecting pipes (14), and the connecting pipes (14) are in sealing connection with the first connecting rings (16), and the lower ends of the two connecting pipes (14) are in sealing connection through the air inlet pipe (6).
Citation Information
Patent Citations
Draw -bar box sheet extrusion forming device is moulded to heat
CN207617068U