Tear-resistant polyester warp-knitted fabric
By using a composite structure of abrasion-resistant layer, tear-resistant layer and moisture-wicking antibacterial layer, the problem of insufficient tear resistance of traditional warp-knitted fabrics is solved, and the overall performance of the fabric is improved in terms of high tear resistance, abrasion resistance and good performance.
Patent Information
- Application Number
- CN202520439197.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional warp-knitted fabrics are insufficient in terms of tear resistance, making it difficult to meet the needs of complex and harsh environments such as outdoor sports equipment and industrial protective products.
The fabric adopts a composite structure of abrasion-resistant layer, tear-resistant layer and moisture-wicking antibacterial layer. The abrasion-resistant layer is warp-knitted from abrasion-resistant yarn, the tear-resistant layer is a full-width weft-inserted warp-knitted structure, and the moisture-wicking antibacterial layer is woven from two combs of yarn, GB1 and GB2. The fabric performance is improved by using ultra-high molecular weight polyethylene fiber filaments and biomass graphene modified seaweed fiber yarn.
It improves the fabric's tear resistance and abrasion resistance, enhances its stability and service life, and also has good moisture-wicking, quick-drying, and antibacterial properties.
Smart Images

Figure CN223803215U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a warp knitted fabric, in particular to a tear-resistant polyester warp knitted fabric. BACKGROUND
[0002] In the field of textiles, the performance of fabric has always been widely concerned. For many industrial and daily application scenarios, the tear resistance of the fabric is extremely critical. At present, the traditional warp knitted fabric has limitations in strength and durability, and is not optimized in structure design and yarn selection, which leads to limited space for improving its tear strength and makes it difficult to cope with complex and harsh use environments. The demand for tear-resistant fabric is increasing in fields such as outdoor sports equipment, industrial protective products, etc. Therefore, it is necessary to provide a tear-resistant polyester warp knitted fabric. SUMMARY
[0003] The utility model aims to provide a tear-resistant polyester warp knitted fabric, which aims to
[0004] To solve the above technical problems, the utility model aims to achieve the following: a tear-resistant polyester warp knitted fabric, comprising: abrasion-resistant layer, tear-resistant layer, moisture-conducting and antibacterial layer in sequence; the abrasion-resistant layer is composed of abrasion-resistant yarns; the tear-resistant layer is a full-width weft-inserted warp knitted fabric; the full-width weft-inserted warp knitted fabric includes warp knitted fabric and full-width weft yarns, the warp knitted fabric is composed of polyester filaments, and the full-width weft yarns are ultra-high molecular weight polyethylene fiber filaments; the moisture-conducting and antibacterial layer is composed of GB1 and GB2, the GB1 is inserted with moisture-conducting yarns, and the GB2 is inserted with antibacterial yarns.
[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the abrasion-resistant yarns are abrasion-resistant double-filament twisted and wrapped yarns.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the polyester filaments are high-strength polyester filaments.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the moisture-conducting yarns are U-shaped cross-section polyester filaments.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the antibacterial yarns are biomass graphene modified seaweed fiber yarns.
[0009] The utility model discloses a beneficial effect is: based on the utility model tear -resistant polyester warp -knitted fabric, tear -resistant layer is full -width weft insertion warp -knitted organization, and the high transverse stability of fabric, and the size is not easy to change, when receiving external force tearing, the weft yarn of inlaying can share external force, prevents the expansion of tearing, is favorable to improve the tear -resistant performance of fabric whole, and the wear -resistant layer enhances the wear -resistance of fabric, prolongs the service life of fabric, and the moisture -conducting antibacterial layer has good moisture -conducting quick -drying and antibacterial performance. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is the structure schematic diagram of tear -resistant polyester warp -knitted fabric that the utility model is related to;
[0011] In the drawing: 1 - wear -resistant layer, 2 - tear -resistant layer, 3 - moisture -conducting antibacterial layer. DETAILED DESCRIPTION
[0012] The utility model is further explained below in combination with the drawings and specific embodiment.
[0013] In combination Figure 1 Detailed description is made to the embodiment, a tear -resistant polyester warp -knitted fabric, comprising: wear -resistant layer 1, tear -resistant layer 2, moisture -conducting antibacterial layer 3 that compound in order, wear -resistant layer 1 is by wear -resistant yarn warp -knitted, tear -resistant layer 2 is full -width weft insertion warp -knitted organization, the full -width weft insertion warp -knitted organization includes warp -knitted organization and full -width weft, the warp -knitted organization is by polyester filament weaving, and the full -width weft is ultra high molecular weight polyethylene fiber filament, moisture -conducting antibacterial layer 3 is by GB1, GB2 two gill knitting, the GB1 is inserted into moisture -conducting yarn, and the GB2 is inserted into antibacterial yarn.
[0014] Specifically, wear -resistant layer 1, tear -resistant layer 2, moisture -conducting antibacterial layer 3 are compounded by array distribution's point -like hot melt type PU glue, and there is gap between adjacent point -like hot melt type PU glue, on the one hand guarantee the air permeability of fabric, on the other hand, the elasticity of knitted fabric still has between the adjacent point -like hot melt type PU glue of fabric.
[0015] Full -width weft insertion warp -knitted organization is the warp -knitted organization that the weft yarn with the length equal to the width of grey cloth is clamped between the loop main stem and the extension line, and the transverse stability of the fabric of this structure is high, and the size is not easy to change, when receiving external force tearing, the weft yarn of inlaying can share external force, prevents the expansion of tearing, is favorable to improve the tear -resistant performance of fabric whole, and the full -width weft of ultra high molecular weight polyethylene fiber is as the weft yarn, and the tear -resistant performance of fabric can be enhanced.
[0016] Specifically, the moisture-conducting and antibacterial layer 3 is a double-needle bar warp knitting structure with a portion of the guide bar being threaded, GB1 is full-threading and performs a flat-laid thread motion, and the laid thread code is 1-0 / 1-2 / / ; GB2 is two-threading and one-empty and performs a laid thread motion combining with warp pile and warp oblique, and the laid thread code is 3-4 / 2-1 / 3-4 / 1-0 / 2-3 / 1-0 / / ; in the absence of the extension line of GB2, the longitudinal line will deviate, forming eyelets, which is beneficial to the air permeability of the fabric.
[0017] Further, the wear-resistant yarn is a wear-resistant double-silk twisted and wrapped yarn. The core yarn of the wear-resistant double-silk twisted and wrapped yarn is a 18.5 tex combed cotton yarn, and two polyester filaments with different twist directions and same specifications are wrapped outside the core yarn. The specification of the polyester filaments is 38.9 dtex / 144F. The two polyester filaments form a net-like crossing and binding wrapped structure outside the core yarn, greatly enhancing the structural stability of the yarn. The unique net-like structure can effectively slow down the wear of the short fiber core yarn caused by external friction stress, which is helpful to improve the wear resistance of the yarn and the woven fabric.
[0018] Further, the polyester filaments are high-strength polyester filaments. Compared with ordinary polyester filaments, the high-strength polyester filaments have higher breaking strength and lower breaking elongation, the breaking strength is greater than or equal to 8.4 cN / dtex, and the breaking elongation is 10%-13%, and have higher initial modulus and better anti-creep performance, which is beneficial to improve the tear resistance of the fabric.
[0019] Further, the moisture-conducting yarn is a U-shaped cross-section polyester filament. The U-shaped cross-section polyester filament is a fiber produced by using a U-shaped spinneret, which belongs to a differentiated fiber. The U-shaped cross-section polyester filament has a cross-section similar to the English letter U. Because the fiber groove is deep, some fibers are even flattened, so that the groove disappears. The fiber with such a structure forms a fabric that is easy to produce more fine grooves, thereby forming more capillary channels, which is very beneficial to the transmission of moisture. In addition, the U-shaped cross-section polyester filament has a large specific surface area, and the fabric formed by the U-shaped cross-section polyester filament has good moisture-conducting and quick-drying properties.
[0020] Further, the antibacterial yarn is a biomass graphene modified seaweed fiber yarn. The biomass graphene modified seaweed fiber is prepared by blending and spinning biomass graphene slurry and sodium alginate solution by using wet spinning technology. The graphene addition amount is 1.5%, the antibacterial rate of the fiber to Staphylococcus aureus, Escherichia coli and Candida albicans is greater than 99%, the far-infrared temperature rise is 3.3℃, and the emissivity is 0.9, which has excellent far-infrared performance.
[0021] The preferred embodiments of the present application are described in detail above. It should be understood that those skilled in the art can make many modifications and changes without creative labor based on the concept of the present application. Therefore, any technical solutions obtained by logical analysis, reasoning or limited experiments based on the existing technology within the concept of the present application shall be within the protection scope defined by the claims.
Claims
1. A tear resistant polyester tricot fabric, characterized in that, The application relates to a wear-resistant and antibacterial fabric, which comprises a wear-resistant layer (1), a tear-resistant layer (2) and a moisture-conducting and antibacterial layer (3) which are sequentially compounded. The wear-resistant layer (1) is formed by warp knitting of wear-resistant yarns; the tear-resistant layer (2) is full-width weft-inserted warp knitting; the full-width weft-inserted warp knitting comprises warp knitting and full-width weft yarns, the warp knitting is formed by polyester filament knitting, and the full-width weft yarns are ultra-high molecular weight polyethylene fiber filaments; the moisture-conducting and antibacterial layer (3) is formed by GB1 and GB2 two guide bars, the GB1 is provided with moisture-conducting yarns, and the GB2 is provided with antibacterial yarns.
2. A tear-resistant polyester tricot fabric according to claim 1, characterized in that, The wear-resistant yarns are wear-resistant double-filament twisted and wrapped yarns.
3. The tear-resistant polyester tricot fabric according to claim 1, wherein, The polyester filaments are high-strength polyester filaments.
4. The tear-resistant polyester tricot fabric according to claim 1, wherein, The moisture-conducting yarns are U-shaped cross-section polyester filaments.
5. The tear-resistant polyester tricot fabric according to claim 1, wherein The antibacterial yarns are biomass graphene modified seaweed fiber yarns.