Belt visual counting packaging machine

Abstract

The belt visual counting packaging machine comprises a feeding elevator, a belt line arrangement module, a counting camera module, a feeding bag packaging module and a discharging elevator, and the feeding elevator is used for conveying O-shaped rings to the belt line arrangement module; the belt line arrangement module is used for scattering the O-shaped rings on the belt line arrangement module, removing static electricity, preventing accumulation and affecting photographing and counting, and can also convey redundant O-shaped rings into the feeding elevator for feeding again; the counting camera module is used for photographing and counting the O-shaped rings entering the feeding bag packaging module; the feeding bag packaging module is used for conveying film materials and conducting punching, heat transfer printing, air blowing and sealing on the film materials. The discharging elevator is used for conveying and collecting the packaged O-shaped ring packaging bags. The belt visual counting packaging machine can achieve automatic feeding, visual counting, punching, automatic packaging and automatic discharging of finished products, and counting and packaging efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection equipment technical field, especially relates to the belt vision counting packaging machine. BACKGROUND

[0002] The vision counting packaging machine is the equipment that the surface requirement is not high to the product such as mechanical fittings, plastic product, small metal parts, furniture fittings and so on and carries out automatic counting, packaging. Current vision counting vertical packaging machine is an automatic equipment, mainly used for sorting and packaging product according to certain quantity. It can realize accurate counting of product through camera and image processing algorithm, thereby can greatly improve packaging efficiency and accuracy.

[0003] The existing vision counting packaging mostly adopts manual counting and equipment counting, and manual counting is low in efficiency, prone to fatigue and error, and prone to misjudgment, therefore, the present mainly adopts equipment counting. The existing vision counting packaging machine is low in efficiency, and therefore, a new type of vision counting packaging machine is urgently needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model is directed to providing a belt vision counting packaging machine to solve the technical problem of low efficiency of the existing vision counting packaging machine.

[0005] The belt vision counting packaging machine of the utility model, including the machine case, the feeding elevator of being located at the outside of machine case, the belt line arrangement module of being located in the machine case, the counting camera module, the feeding bag packaging module and the discharging elevator, the discharge port of feeding elevator corresponds with the belt line arrangement module, the counting camera module and feeding bag packaging module are located below the belt line arrangement module, the discharging elevator is located below the feeding bag packaging module,

[0006] The feeding elevator includes a feeding base, a feeding belt line, a hopper, a blanking hopper, a belt pressing bearing, a lifting motor and a lifting machine Y-axis belt line, the feeding belt line is arranged on the feeding base, the hopper and the blanking hopper are arranged at the bottom of the feeding belt line, the belt pressing bearing is pressed on the feeding belt line, the lifting motor and the lifting machine Y-axis belt line are arranged below the upper part of the feeding belt line.

[0007] The belt line arrangement module includes a wide arrangement belt line, a narrow supplementary belt line, a scattering roller assembly, a blowing assembly, a backflow lifting machine channel and an ion air gun, the narrow supplementary belt line is arranged on one side of the wide arrangement belt line, the scattering roller assembly, the blowing assembly and the ion air gun are arranged on the wide arrangement belt line and the narrow supplementary belt line, and the backflow lifting machine channel is arranged outside the narrow supplementary belt line and is communicated with the hopper.

[0008] The counting camera module includes a camera and a light source, and the lens of the camera corresponds to the light source.

[0009] The feeding bag packaging module comprises a roll material roller, a roll material bag module, a punching module, a heat transfer printing module, a hopper, a packaging bag sealing module, a bag clamping module and a packaging bag supporting bag, the roll material roller, the roll material bag module, the punching module and the heat transfer printing module are sequentially arranged in the cabinet, the hopper is arranged above the inner side of the packaging bag sealing module and corresponds to the discharge port of the belt line arrangement module, the bag clamping module is arranged below the discharge port of the hopper, and the packaging bag supporting bag is arranged below the hopper.

[0010] The down feeder comprises a down feeder support, a speed regulating motor, a down feeder belt and a belt pressing bearing, the speed regulating motor is arranged on the down feeder support and controls the workpiece transmission of the down feeder belt, and the belt pressing bearing is arranged at the middle part of the down feeder belt.

[0011] Preferably, the upper feeding belt line bottom is provided with a material blocking brush, the upper feeding base rear side is provided with an elevator electric control box, the elevator Y-axis belt line comprises a large belt distribution line and a small belt distribution line, the large belt distribution line discharge port corresponds to the wide arrangement belt line inlet, and the small belt distribution line discharge port corresponds to the narrow supplementary belt line inlet.

[0012] Preferably, the scattering roller assembly comprises a scattering roller motor and a scattering roller, and the scattering roller is connected to the output shaft of the scattering roller motor.

[0013] Preferably, the air blowing assembly is arranged on the narrow supplementary belt line, the air blowing pipe of the air blowing assembly is located above the reflux elevator channel, the air blowing port corresponds to the direction of the material bin, and the reflux hopper is arranged between the reflux elevator channel and the material bin.

[0014] Preferably, the ion wind gun is arranged at the front end and the rear end above the wide arrangement belt line and the narrow supplementary belt line.

[0015] Preferably, the hopper side is provided with a hopper opening and closing mechanism.

[0016] Preferably, the cabinet is further provided with a display, an operation button, a keyboard and mouse box, an electric control box and a warning light.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] This belt-driven vision counting packaging machine mainly includes a feeding elevator, a belt alignment module, a counting camera module, a feeding bag packaging module, and an unloading elevator. The feeding elevator is used to convey O-rings to the belt alignment module; the belt alignment module is used to break up the O-rings, remove static electricity, and prevent accumulation that could affect the image counting; it can also transfer excess O-rings back to the feeding elevator for reloading; the counting camera module is used to photograph and count the O-rings entering the feeding bag packaging module; the feeding bag packaging module is used to convey the film material and perform perforation, heat transfer, air blowing, and sealing; the unloading elevator... This machine is used to convey and collect packaged O-ring bags. The packaging process involves the bags on the roll roller passing sequentially through a roll bag module, a punching module, a heat transfer module, and a bag sealing module. The bags then pass between the sealing module and the clamping module, finally reaching the clamping module where they are held between two clamping blocks. The bottom of the bag is sealed for the first time, and air is inflated during this process. Once the bag is full of O-rings, the top is sealed a second time. After sealing, the bag is cut, causing it to fall onto a bag holder and then onto a feeding elevator for further packaging. This vision counting packaging machine features automatic feeding, visual counting, punching, automatic packaging, and automatic unloading of finished products, ensuring high counting and packaging efficiency. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a three-dimensional structural diagram of an embodiment of the belt-type visual counting packaging machine of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of an embodiment of the belt-type visual counting packaging machine of this utility model;

[0022] Figure 3 This is a schematic diagram of the feeding elevator of an embodiment of the belt vision counting packaging machine of this utility model;

[0023] Figure 4 This is a schematic diagram of the belt line arrangement module of an embodiment of the belt visual counting packaging machine of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the dispersing and rolling assembly of an embodiment of the belt vision counting packaging machine of this utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the counting camera module in one embodiment of the belt vision counting packaging machine of this utility model;

[0026] Figure 7It is the structure schematic view of the feeding bag packaging module of the embodiment of the belt vision counting packaging machine of the utility model;

[0027] Figure 8 It is the structure schematic view of the feeding bag packaging module of the embodiment of the belt vision counting packaging machine of the utility model;

[0028] In the figure: 100, case; 101, display; 102, operation button; 103, keyboard mouse box; 104, electric control box; 105, warning light; 1, feeding elevator; 11, feeding base; 12, feeding belt line; 13, stock bin; 14, blanking bin; 15, belt pressing bearing; 16, lifting motor; 17, elevator Y-axis belt line; 171, large belt distribution line; 172, small belt distribution line; 18, material blocking brush; 19, elevator electric control box; 2, belt line arrangement module; 21, wide arrangement belt line; 22, narrow material supplementing belt line; 23, scattering roller assembly; 231, scattering roller motor; 232, scattering roller; 24, air blowing assembly; 25, backflow elevator channel; 26, ion air gun; 27, backflow hopper; 3, counting camera module; 31, camera; 32, light source; 4, feeding bag packaging module; 41, material winding roller; 42, material bag module; 43, punching module; 44, heat transfer printing module; 45, hopper; 46, packaging bag sealing module; 47, bag clamping module; 48, packaging bag supporting bag; 5, discharging elevator; 51, discharging machine support; 52, speed regulating motor; 53, discharging elevator belt; 54, belt pressing bearing. DETAILED DESCRIPTION

[0029] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the written part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0030] As Figures 1-8 The utility model discloses a belt vision counting packaging machine, including case 100, the feeding elevator 1 of being established at the lateral of case, the belt line arrangement module 2 of being established in the case, the counting camera module 3, the feeding bag packaging module 4 and the discharging elevator 5 of being established at the inside of case, the discharge port of feeding elevator 1 corresponds with the belt line arrangement module 2, the counting camera module 3 and the feeding bag packaging module 4 are established below the belt line arrangement module, and the discharging elevator 5 is established below the feeding bag packaging module 4.

[0031] Specifically, the feeding elevator 1 is used to convey the O-rings to the belt line arrangement module 2; the belt line arrangement module 2 is used to scatter the O-rings thereon, remove static electricity, prevent accumulation, affect photographing counting, and also transmit the excess O-rings to the feeding elevator 1 for re-feeding; the counting camera module 3 is used to photograph and count the O-rings entering the feeding bag packaging module 4; the feeding bag packaging module 4 is used to convey the film material, punch, heat transfer, blow and seal the film material; the discharging elevator 5 is used to convey and collect the O-ring packaging bags after packaging. The cabinet 100 is also provided with a display 101, operation buttons 102, a keyboard and mouse box 103, an electric control box 104 and warning lights 105.

[0032] As Figure 3 The feeding elevator 1 of the belt vision counting packaging machine comprises a feeding base 11, a feeding belt line 12, a material bin 13, a falling material bin 14, a belt pressing bearing 15, a lifting motor 16 and a lifting machine Y-axis belt line 17. The feeding belt line 12 is arranged on the feeding base 11, the material bin 13 and the falling material bin 14 are arranged at the bottom of the feeding belt line 12, the belt pressing bearing 15 is pressed on the feeding belt line 12, and the lifting motor 16 and the lifting machine Y-axis belt line 17 are arranged below the upper part of the feeding belt line 12.

[0033] Specifically, the feeding elevator 1 is used to convey the O-rings to the belt line arrangement module 2, wherein the feeding base 11 serves as a support; the feeding belt line 12 is used to convey the O-rings in the material bin 13 to the lifting machine Y-axis belt line 17; the material bin 13 is used to store O-rings or other rubber products; the falling material bin 14 is used to collect the O-rings falling from the material bin 13; a pressing rod is arranged between the two belt pressing bearings 15 and presses on the feeding belt line 12 to ensure the stability of the feeding belt line; the lifting motor 16 is used to drive the feeding belt line 12 to run; and the lifting machine Y-axis belt line 17 is used to transfer the O-rings on the feeding belt line 12 to the Y-axis for distribution.

[0034] The bottom of the feeding belt line 12 is provided with a material blocking brush 18, the rear side of the feeding base 11 is provided with a lifting machine electric control box 19, and the lifting machine Y-axis belt line 17 comprises a large belt distribution line 171 and a small belt distribution line 172. The discharge port of the large belt distribution line 171 corresponds to the inlet of the wide arrangement belt line 21, and the discharge port of the small belt distribution line 172 corresponds to the inlet of the narrow supplementary belt line 22.

[0035] Specifically, the material blocking brush 18 is used to block the O-rings in the material bin 13, preventing too many O-rings from entering the upper feeding belt line 12, and ensuring that the O-rings cannot easily fall into the material falling bin 14; the electromechanical control box 19 of the elevator controls the operation of the Y-axis belt line 17 of the elevator; wherein the O-rings on the large-belt distribution line 171 are transported to the wide arrangement belt line 21, and the O-rings on the small-belt distribution line 172 are transported to the narrow arrangement belt line 22; the large-belt distribution line 171 is the main distribution line for transporting most of the O-rings, and the small-belt distribution line 172 is the auxiliary distribution line for transporting a small part of the O-rings; when the number of O-rings is short, the small-belt distribution line 172 is started to accurately supplement the O-rings.

[0036] As Figure 4 and Figure 5 The belt line arrangement module 2 of the belt visual counting and packaging machine comprises a wide arrangement belt line 21, a narrow supplementary belt line 22, a scattering roller assembly 23, a blowing assembly 24, a backflow elevator channel 25, and an ion air gun 26; the narrow supplementary belt line 22 is arranged on one side of the wide arrangement belt line 21; the scattering roller assembly 23, the blowing assembly 24, and the ion air gun 26 are arranged on the wide arrangement belt line 21 and the narrow supplementary belt line 22; and the backflow elevator channel 25 is arranged on the outer side of the narrow supplementary belt line 22 and is in communication with the material bin 13. The scattering roller assembly 23 comprises a scattering roller motor 231 and a scattering roller 232, and the scattering roller 232 is connected to the output shaft of the scattering roller motor 231. The blowing assembly 24 is arranged on the narrow supplementary belt line 22, the blowing pipe of the blowing assembly 24 is located above the backflow elevator channel 25, the blowing port of the blowing pipe corresponds to the direction of the material bin 13, and the backflow elevator channel 25 is connected to the material bin 13 through a backflow hopper 27. The ion air gun 26 is arranged at the front end and the rear end above the wide arrangement belt line 21 and the narrow supplementary belt line 22.

[0037] Specifically, the wide arrangement belt line 21 and the narrow supplementary belt line 22 are used to transport the O-rings to the feeding bag packaging module 4 below; the scattering roller assembly 23 is used to scatter the stacked O-rings; when the O-rings enter the belt line arrangement module 2, the scattering roller motor 231 drives the scattering roller 232 to rotate, so that the O-rings thereon are scattered; the blowing assembly 24 is used to blow the O-rings on the backflow elevator channel 25 to fall into the material bin 13; the backflow elevator channel 25 and the backflow hopper 27 are used to backflow the O-rings counted in excess to the material bin 13; and the ion air gun 26 is used to remove the static electricity of the O-rings on the belt, preventing the O-rings from sticking to the belt and not moving, which affects the counting.

[0038] As Figure 2 and Figure 6 The counting camera module 3 of the belt visual counting and packaging machine comprises a camera 31 and a light source 32, and the lens of the camera 31 corresponds to the light source 32. The counting camera module 3 is used to take photos and count the O-rings.

[0039] AsFigure 7 The feeding bag packaging module 4 of the belt visual counting packaging machine comprises a roll material roller 41, a roll material bag module 42, a punching module 43, a heat transfer printing module 44, a hopper 45, a packaging bag sealing module 46, a bag clamping module 47 and a packaging bag supporting bag 48. The roll material roller 41, the roll material bag module 42, the punching module 43 and the heat transfer printing module 44 are sequentially arranged in the inside of the machine box 100. The hopper 45 is arranged above the inside of the packaging bag sealing module 46, corresponding to the discharge port of the belt line arrangement module 2. The bag clamping module 47 is arranged below the discharge port of the hopper 45. The packaging bag supporting bag 48 is arranged below the hopper 45. The side of the hopper 45 is provided with a hopper opening and closing mechanism.

[0040] Specifically, the feeding bag packaging module 4 mainly comprises the roll material roller 41, the roll material bag module 42, the punching module 43, the heat transfer printing module 44, the hopper 45, the packaging bag sealing module 46, the bag clamping module 47 and the packaging bag supporting bag 48. The roll material roller 41 is used for winding the packaging bag. The roll material bag module 42 is used for conveying the packaging bag. The punching module 43 is used for punching the passing packaging bag, so that the packaging bag can be ventilated after being packed with the O-shaped ring. The heat transfer printing module 44 is used for printing the surface of the packaging bag with the data such as the model, the specification and the quantity of the product. The hopper 45 is used for containing the O-shaped ring conveyed above, so that the O-shaped ring is packed into the packaging bag. The hopper opening and closing mechanism is used for controlling the opening and closing of the hopper door. The packaging bag sealing module 46 is used for sealing, inflating and cutting the packaging bag. The bag clamping module 47 is used for clamping the two ends of the packaging bag, so as to facilitate the packing of the O-shaped ring. The packaging bag supporting bag 48 is used for supporting the packed O-shaped ring, and then placing the O-shaped ring on the discharging elevator 5 for collection and packing.

[0041] As Figure 8 The discharging elevator 5 of the belt visual counting packaging machine comprises a discharging machine support 51, a speed regulating motor 52, a discharging elevator belt 53 and a belt pressing bearing 54. The speed regulating motor 52 is arranged on the discharging machine support 51 and controls the transmission of the workpiece by the discharging elevator belt 53. The belt pressing bearing 54 is arranged at the middle part of the discharging elevator belt.

[0042] Specifically, the discharging machine support 51 of the discharging elevator 5 is used for supporting the discharging elevator belt 53 at one end to form a certain angle, so as to facilitate the collection of the packed O-shaped ring packaging bag by the box or the box body of the discharge port. The speed regulating motor 52 is used for driving the discharging elevator belt 53 to convey the O-shaped ring packaging bag. The belt pressing bearing 54 is arranged at the middle part of the discharging elevator belt 33 and is used for pressing the belt.

[0043] The visual counting process of the visual counting packaging machine is as follows:

[0044] The O-shaped ring is placed in the hopper 13 of the feeding elevator 1, and is conveyed from the bottom to the top of the feeding belt line 12, to the Y-axis belt line 17 of the elevator, and then to the belt line arrangement module 2. The O-shaped ring is scattered by the scattering roller assembly 23. When the O-shaped ring is discharged, the counting camera module 3 is used for photographing and counting.

[0045] The packaging process of the visual counting packaging machine is as follows:

[0046] The packaging bag on the roll bag roller 41 sequentially passes through the roll bag module 42, the punching module 43, the hot transfer printing module 45 and the packaging bag sealing module 46, and then passes between the packaging bag sealing module 46 and the bag clamping module 47, and finally, passes through the bag clamping module 47, so that the packaging bag is clamped between two clamping blocks, and the lower part of the packaging bag is sealed for the first time. At the same time of sealing, the packaging bag is inflated, so that the packaging bag is inflated. When the packaging bag is filled with O-shaped rings, the upper end of the packaging bag is sealed for the second time. After sealing, cutting is performed again, so that the packaging bag falls onto the packaging bag supporting bag 48, and then falls onto the discharging elevator 5 for packaging.

[0047] The embodiments of the utility model are described in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by ordinary skilled persons in the technical field without departing from the purpose of the utility model.

Claims

1. Belt visual counting packaging machine, characterized by: The device comprises a machine case, a feeding elevator arranged outside the machine case, a belt line arrangement module arranged in the machine case, a counting camera module, a feeding bag packaging module and a discharging elevator, the discharge port of the feeding elevator corresponds to the belt line arrangement module, the counting camera module and the feeding bag packaging module are arranged below the belt line arrangement module, and the discharging elevator is arranged below the feeding bag packaging module, The feeding elevator comprises a feeding base, a feeding belt line, a material bin, a material falling bin, a belt pressing bearing, a lifting motor and a lifting machine Y-axis belt line, the feeding belt line is arranged on the feeding base, the material bin and the material falling bin are arranged at the bottom of the feeding belt line, the belt pressing bearing is pressed on the feeding belt line, and the lifting motor and the lifting machine Y-axis belt line are arranged below the upper part of the feeding belt line. The belt line arrangement module comprises a wide arrangement belt line, a narrow supplementary belt line, a scattering roller assembly, a blowing assembly, a backflow elevator channel and an ion air gun, the narrow supplementary belt line is arranged on one side of the wide arrangement belt line, the scattering roller assembly, the blowing assembly and the ion air gun are arranged on the wide arrangement belt line and the narrow supplementary belt line, and the backflow elevator channel is arranged outside the narrow supplementary belt line and communicates with the material bin. The counting camera module comprises a camera and a light source, and the lens of the camera corresponds to the light source. The feeding bag packaging module comprises a material rolling roller, a material rolling bag module, a punching module, a heat transfer printing module, a hopper, a packaging bag sealing module, a bag clamping module and a packaging bag supporting bag, the material rolling roller, the material rolling bag module, the punching module and the heat transfer printing module are sequentially arranged in the machine case, the hopper is arranged above the inner side of the packaging bag sealing module and corresponds to the discharge port of the belt line arrangement module, the bag clamping module is arranged below the discharge port of the hopper, and the packaging bag supporting bag is arranged below the hopper. The discharging elevator comprises a discharging machine support, a speed regulating motor, a discharging elevator belt and a belt pressing bearing, the speed regulating motor is arranged on the discharging machine support and controls the transmission of the workpiece of the discharging elevator belt, and the belt pressing bearing is arranged in the middle of the discharging elevator belt.

2. The belt vision counting packer of claim 1, wherein, The bottom of the feeding belt line is provided with a material blocking brush, the rear side of the feeding base is provided with a lifting machine electric control box, the lifting machine Y-axis belt line comprises a large belt distribution line and a small belt distribution line, the discharge port of the large belt distribution line corresponds to the feeding port of the wide arrangement belt line, and the discharge port of the small belt distribution line corresponds to the feeding port of the narrow supplementary belt line.

3. The belt vision counting packer of claim 1 wherein, The scattering roller assembly comprises a scattering roller motor and a scattering roller, and the scattering roller is connected to the output shaft of the scattering roller motor.

4. The belt vision counting packer of claim 1 wherein, The blowing assembly is arranged on the narrow supplementary belt line, the blowing pipe of the blowing assembly is located above the backflow elevator channel, the blowing port of the blowing assembly corresponds to the direction of the material bin, and the backflow elevator channel and the material bin are connected through a backflow hopper.

5. The belt vision counting packer of claim 1 wherein, The ion air gun is arranged at the front end and the rear end above the wide arrangement belt line and the narrow supplementary belt line.

6. The belt vision counting packer of claim 1, wherein, The hopper is provided with a hopper opening and closing mechanism on the side.

7. The belt vision counting packer of claim 1 wherein, The machine case is further provided with a display, operation buttons, a keyboard and mouse box, an electric control box and warning lights.

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