Aluminum ash anti-blocking discharging device

By using components such as aeration plates, insert plates, and unblocking rods in the aluminum ash feeding device, the problems of agglomeration and dust generation during the aluminum ash feeding process are solved, achieving smooth aluminum ash transportation and environmental protection, and improving resource utilization and production efficiency.

CN223804176UActive Publication Date: 2026-01-16ZUNYI HENGXIN CHEM CO LTD
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Patent Information

Application Number
CN202520525643.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-16
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Aluminum ash is prone to clumping, clogging the discharge port, and causing serious dust pollution during the feeding process, resulting in low resource utilization and increased production costs.

Method used

An aluminum ash anti-clogging feeding device was designed, including an aeration plate, a baffle plate, a discharger, and a guide pipe. The aluminum ash is fluidized by heating compressed air, and the baffle plate and anti-clogging rod prevent clumping. Temperature and humidity sensors are used to monitor and control the environment at the discharge port, and the inclined design of the guide pipe reduces pressure and dust.

Benefits of technology

It effectively prevents aluminum ash from clumping and clogging, reduces dust, improves resource utilization, improves the production environment, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum ash anti-blocking discharging device which comprises a stock bin, a gasification plate, an insertion plate, a discharger, a discharging pipe and a guiding pipe. The lower portion of the discharging pipe is connected with a material guiding pipe which is obliquely arranged downwards. The gasification plates are distributed on the side wall of the conical hopper in a spiral step shape and can pump compressed gas into the conical hopper; the front end of the inserting plate transversely extends into the discharging pipe, the tail end of the inserting plate is located outside the discharging pipe, and the inserting plate can slide back and forth in the discharging pipe under the action of external force to open or close the discharging pipe. And a plurality of unblocking rods capable of moving back and forth along with the inserting plate are vertically fixed at the front end of the inserting plate. According to the device, caking and blocking can be prevented to the maximum extent through the spirally-distributed airflow plates, blocking of powder at the discharging opening can be prevented by arranging the unblocking rod on the inserting plate, meanwhile, the vertical falling flow state of the powder is changed by obliquely arranging the material guiding pipe, and raised dust is reduced. The anti-blocking device has the advantages of effectively preventing blocking, improving the production environment and improving the processing utilization rate.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to aluminum ash processing technical field, concretely relates to a kind of aluminum ash anti-blocking discharging device. BACKGROUND

[0002] Aluminum ash is a dross generated in the production process of aluminum industry, which is a kind of toxic and harmful solid waste, but it still contains a large amount of metallic aluminum and aluminum compounds, and has high industrial recycling and reuse value. At present, the aluminum ash treatment methods in China are mainly divided into aluminum ash recycling, harmless treatment and resource recycling, one of the recycling methods is to use aluminum ash, limestone powder or quicklime to prepare calcium aluminate powder as water purifying agent. First, aluminum ash needs to be stored in a silo, then transported through a pipeline to mix aluminum ash and limestone powder, and then sent into a rotary kiln for calcination treatment. Finally, aluminum nitride and aluminum carbide in aluminum ash are converted into alumina, nitrogen and carbon dioxide, and no wastewater and waste residue are generated during production. However, aluminum ash is different from general powder, which has the characteristics of easy dusting, easy reaction with water and easy spontaneous combustion during discharging. In cold and humid areas, aluminum ash in the silo is easy to form a mass and accumulate at the discharge port during discharging, which leads to difficulty in conveying to the next process and low resource utilization rate. At the same time, a large amount of powder vertically falling can increase the pressure of the conveying pipe, which can easily cause overflow and a large amount of dust, thereby increasing the production cost of the enterprise. SUMMARY

[0003] In view of the above defects, the utility model aims to provide an aluminum ash anti-blocking discharging device. The device solves the problems of easy reaction, caking and blocking the discharge port, and easy dusting and environmental deterioration caused by aluminum ash being damp.

[0004] To achieve the above technical purpose, the following technical solutions are adopted:

[0005] An aluminum ash anti-blocking discharging device, comprising a silo, a gasification plate, a plug plate, a discharger, a discharge pipe and a guide pipe. The silo is composed of a straight silo and a conical hopper. The bottom of the conical hopper is provided with a discharge port. The discharge port is connected to the discharge pipe. The plug plate and the discharger are installed in the discharge pipe in sequence. The guide pipe is connected to the lower part of the discharge pipe. The gasification plate is distributed in a spiral ladder shape on the side wall of the conical hopper and can pump compressed gas into the conical hopper. The front end of the plug plate extends horizontally into the discharge pipe, and the tail end is located outside the discharge pipe. The plug plate can slide back and forth in the discharge pipe under the action of external force to open or close the discharge pipe. A plurality of unblocking rods are vertically fixed to the front end of the plug plate and can move back and forth with the plug plate. The discharger is arranged below the plug plate. The guide pipe is connected to the lower part of the discharger. The guide pipe is connected to the conveying pipe in a downward and oblique direction.

[0006] Further, the number of gasification plates is multiple, and the multiple gasification plates are uniformly and spacedly arranged. The gasification plate is hollow inside. A plurality of air outlets and air inlets are arranged on the gasification plate and communicate with the inside of the gasification plate.

[0007] Further, the air electric heater and the fan are further included, and the air inlet of the gasification plate is connected with the air electric heater and the fan in sequence through a pipeline.

[0008] Further, the unblocking rod is provided with a toothed supporting plate, and the supporting plate is movably connected with the unblocking rod.

[0009] Further, the plug valve is a manual plug valve or an electric plug valve.

[0010] Further, a plurality of interval-distributed temperature and humidity sensors are arranged above the discharge port.

[0011] Further, the discharge port is square.

[0012] Further, the discharge pipe is a rigid pipeline, and the material guiding pipe is a flexible pipeline.

[0013] Further, the discharger is a scraper type discharger.

[0014] The utility model discloses the beneficial effect is:

[0015] Compared with the prior art, the utility model discloses an aluminum ash anti-blocking discharging device, the device is arranged on the gasification plate of the silo cone hopper side wall, and the heated compressed air is evenly introduced into the silo, so that the aluminum ash stored in the silo is in a loose state and is fully fluidized, thereby avoiding the aluminum ash caking, and the gasification plate is arranged in a spiral ladder shape, so that the aluminum ash falling in multiple angles is blown away by high-pressure air, and the caking and blocking are better prevented. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be described below in combination with the drawings.

[0017] Attached Figure 1 It is a system schematic view of the utility model discloses an aluminum ash anti-blocking discharging device.

[0018] Appendix Figure 2 This is a schematic diagram of the open state of the insert plate described in this utility model.

[0019] Appendix Figure 3 This is a schematic diagram of the internal structure of the scraper-type unloader described in this utility model.

[0020] In the diagram: 1. Straight silo; 2. Conical hopper; 21. Discharge port; 3. Gasification plate; 4. Insert plate; 5. Unloader; 51. Blade; 52. Scraper; 6. Temperature and humidity sensor; 7. Discharge pipe; 8. Guide pipe; 9. Unblocking rod; 91. Support plate; 11. Air heater; 12. Fan; 13. Temperature control equipment. Detailed Implementation

[0021] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. The described embodiments are merely some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] like Figure 1 As shown, the present invention provides an aluminum ash anti-clogging feeding device, which includes a hopper, an aeration plate 3, an insert plate 4, a discharger 5, a discharge pipe 7, and a guide pipe 8.

[0023] The silo consists of a straight silo 1 and a conical hopper 2. The bottom of the conical hopper 2 is provided with a discharge port 21. The discharge port 21 is square and connected to a discharge pipe 7. A baffle plate 4 and a discharger 5 are installed in sequence inside the discharge pipe 7. A guide pipe 8 is connected below the discharge pipe 7.

[0024] The number of vaporization plates 3 is multiple, and the interior of each plate is hollow. Several exhaust ports and air inlets are provided on each vaporization plate 3 and communicate with the interior of the plate. The vaporization plates 3 are evenly distributed in a spiral stepped manner on the side wall of the cone hopper 2. They are connected to the air electric heater 11 and the fan 12 in sequence through air pipes, and the compressed and heated air is evenly delivered into the hopper, so that the aluminum ash inside is fluidized, preventing the aluminum ash from clumping and adhering to the side wall of the hopper, and ensuring smooth unloading of aluminum ash.

[0025] Above the discharge port 21, there are multiple temperature and humidity sensors 6 evenly spaced. The temperature and humidity sensors 6 are connected to the temperature control device 13. The temperature and humidity sensors 6 are responsible for collecting temperature and humidity data and transmitting them to the temperature control device 13. The temperature and humidity of the aluminum ash at the discharge port 21 are monitored in real time. According to the temperature and humidity conditions in the silo, the aeration plate 3 is opened periodically to prevent the aluminum ash from getting wet and reacting, so that it flows out of the silo under suitable temperature and humidity.

[0026] The lower side of the discharge port 21 is connected with a discharge pipe 7, which is a rigid pipe, and the inside of the discharge pipe 7 is sequentially installed with the plug-in plate 4 and the discharger 5. Figure 2 As shown in the figure, the front end of the plug-in plate 4 horizontally extends into the discharge pipe 7, and the tail end is located outside the discharge pipe 7, and the plug-in plate 4 can slide back and forth in the discharge pipe 7 under the action of external force to open or close the discharge pipe 7. Figure 3 As shown in the figure, the discharger 5 is a scraper type discharger, which can quantitatively and uniformly continuously convey the aluminum ash, and the scraper 52 can clean the agglomerated powder adhered to the blade 51.

[0027] The lower side of the discharger 5 is connected with a guide pipe 8, which is a flexible pipe.

[0028] In addition, the plug-in plate 4 in the utility model can select a manual plug-in plate valve or an electric plug-in plate valve according to needs.

[0029] The working principle of the utility model is that;

[0030] When the aluminum ash temporarily stored in the silo needs to be prepared into calcium aluminate powder, the plug-in plate 4 is opened according to the required amount of aluminum ash, and the discharger 5 is started, and the aluminum ash enters the discharge port 21 at the bottom of the conical hopper 2 by relying on the self weight, sequentially passes through the plug-in plate 4 and the discharger 5, and enters the guide pipe 8 arranged obliquely.

[0031] The other parts of the utility model not described in detail are conventional technologies known by those skilled in the art.

[0032] It is to be understood that the terms "including", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0033] The protection scope of the utility model is not limited to the technical solutions disclosed in the specific embodiments, and any modification, equivalent replacement, improvement, etc. of the above embodiments according to the technical essence of the utility model falls within the protection scope of the utility model.

Claims

1. An aluminum ash anti-blocking discharging device, comprising a stock bin, a gasification plate (3), an insertion plate (4), a discharger (5), a discharging pipe (7) and a guide pipe (8); the stock bin is composed of a straight cylinder bin (1) and a hopper (2), the hopper (2) is provided with a discharging port (21) at the bottom, the discharging port (21) is connected with the discharging pipe (7), the insertion plate (4) and the discharger (5) are sequentially installed in the discharging pipe (7), and the guide pipe (8) is connected below the discharging pipe (7); characterized in that: The gasification plate (3) is distributed in a spiral ladder shape on the side wall of the cone (2) and can pump compressed gas into the interior of the cone (2); the front end of the plug plate (4) extends transversely into the discharge pipe (7), and the tail end is located outside the discharge pipe (7); the plug plate (4) can slide back and forth in the discharge pipe (7) under the action of external force, thereby opening or closing the discharge pipe (7); a plurality of unblocking rods (9) that can move back and forth with the plug plate are vertically fixed at the front end of the plug plate (4); the lower portion of the plug plate (4) is provided with a discharger (5); the lower portion of the discharger (5) is connected with a material guide pipe (8); the material guide pipe (8) is connected with a material conveying pipe in a downward and obliquely downward direction.

2. The aluminum ash anti-blocking discharging device according to claim 1, characterized in that: The number of the gasification plate (3) is multiple, and the multiple gasification plates (3) are uniformly and spacedly arranged; the gasification plate (3) is hollow inside; a plurality of air outlet ports and air inlet ports that are in communication with the interior of the gasification plate (3) are arranged on the gasification plate (3).

3. The aluminum dross anti-blocking discharging device according to claim 2, characterized in that: An air electric heater (11) and a fan (12) are further included; the air inlet port of the gasification plate (3) is connected with the air electric heater (11) and the fan (12) in sequence through a pipe.

4. The aluminum ash anti-blocking discharging device according to claim 3, characterized in that: A toothed support plate (91) is arranged on the unblocking rod (9); the support plate (91) is movably connected with the unblocking rod (9).

5. The aluminum dross anti-blocking discharging device according to claim 4, characterized in that: The plug plate (4) is a manual plug plate valve or an electric plug plate valve.

6. The aluminum dross anti-blocking discharging device according to claim 1, characterized in that: A plurality of temperature and humidity sensors (6) that are uniformly and spacedly arranged are arranged above the discharge port (21).

7. The aluminum dross anti-blocking discharging device according to claim 1, characterized in that: The shape of the discharge port (21) is square.

8. The aluminum dross anti-blocking discharging device according to claim 1, characterized in that: The discharge pipe (7) is a rigid pipe, and the material guide pipe (8) is a flexible pipe.

9. The aluminum dross anti-blocking discharging device according to claim 1, characterized in that: The discharger (5) is a scraper type discharger.