Automatic mixing and pressing device for Maotai-flavor yeast for making hard liquor

Abstract

The utility model discloses an automatic mixing and pressing device for Maotai-flavor yeast, which comprises a wheat wetting mechanism, a mixing mechanism and a forming mechanism, the wheat wetting mechanism comprises a steam boiler and a wheat wetting bin, the steam boiler is communicated with the wheat wetting bin through a steam pipe, the mixing mechanism comprises a mixing tank and a stirrer, and the forming mechanism is communicated with the mixing tank. A material suction device is arranged between the mixing tank and the wheat wetting bin, the inlet end of the material suction device is communicated with the wheat wetting bin, the outlet end of the material suction device is communicated with the mixing tank, the stirrer comprises a motor and a stirring assembly, the mixing tank is further provided with a controller, a water injection port and a discharging port, and the water injection port is further connected with a water supply pump. And the discharge hole is formed in the lower end of the mixing tank and is communicated with the forming mechanism. According to the utility model, the automatic and continuous production of the material stirring and yeast pressing process is realized, the production efficiency is improved, the labor intensity is reduced, and the consistency and the stability of the product quality are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of sauce-flavor Daqu production, more specifically to a sauce-flavor Daqu automatic mixing and pressing device. BACKGROUND

[0002] In the production process of sauce-flavor Daqu, mixing and pressing are two crucial steps. Traditional sauce-flavor Daqu production technology often relies on manual operation, which not only requires high labor intensity but also has low production efficiency, making it difficult to meet the needs of modern industrial production. In particular, in the mixing step, it is necessary to accurately control the mixing ratio of water and wheat and ensure that each grain of wheat fully absorbs water. Manual operation often fails to achieve precise control, resulting in uneven quality of Daqu.

[0003] In addition, the traditional pressing process also has many problems. Due to the randomness of manual operation, the pressure and shape of pressing are difficult to keep consistent, which affects the fermentation effect and final quality of Daqu. At the same time, manual operation also increases production costs and safety hazards, which is not conducive to the large-scale and standardized production of sauce-flavor Daqu.

[0004] With the progress of science and technology and the development of automation technology, the field of sauce-flavor Daqu production also urgently needs a device that can realize automatic mixing and pressing to improve production efficiency, reduce labor intensity, ensure product quality, and meet the needs of modern production. However, the related equipment on the market often has problems such as complex structure, cumbersome operation, and high maintenance cost, which makes it difficult to truly meet the actual needs of sauce-flavor Daqu production. SUMMARY

[0005] The utility model aims to overcome the shortcomings of the prior art and provide a sauce-flavor Daqu automatic mixing and pressing device. The utility model integrates the wheat moistening mechanism, mixing mechanism, and shaping mechanism to realize automatic and continuous production in the mixing and pressing process, which not only improves production efficiency and reduces labor intensity but also ensures the consistency and stability of product quality.

[0006] The utility model discloses a purpose is realized through the following technical schemes: a sauce type big koji automation mixes and presses koji device, including moistening mechanism, mixing mechanism and forming mechanism, moistening mechanism includes steam boiler and moistening storehouse, steam boiler passes through steam pipe and communicates with moistening storehouse, steam pipe uses the steam of steam boiler generation, mixing mechanism includes mixing jar and agitator, be equipped with suction feeder between mixing jar with moistening storehouse, suction feeder's import end communicates with moistening storehouse, and suction feeder's export end communicates with mixing jar, the agitator includes motor and stirring assembly, motor is located at the upper end of mixing jar, stirring assembly is located at the inside of mixing jar, still be equipped with controller, water injection port and discharge port on mixing jar, controller is located on the lateral wall of mixing jar, water injection port is located at the upper end of mixing jar, and water injection port is still connected with water supply pump, discharge port is located at the lower end of mixing jar, and discharge port communicates with forming mechanism, water supply pump, agitator and suction feeder are electrically connected with controller.

[0007] One preferred scheme, the mixing jar is equipped with liquid level sensor and temperature sensor, liquid level sensor and temperature sensor all are electrically connected with controller.

[0008] One preferred scheme, the stirring assembly includes stirring shaft and is equipped with stirring paddle on stirring shaft.

[0009] One preferred scheme, the forming mechanism includes forming machine and belt conveyor, the feed inlet of forming machine communicates with the discharge port, and the finished product outlet of forming machine is docked with the belt conveyor.

[0010] One preferred scheme, the discharge port of mixing jar is equipped with valve, and the valve is electrically connected with controller.

[0011] One preferred scheme, the inside of moistening storehouse is equipped with twist cage mechanism, the twist cage mechanism includes power element and twist cage shaft, the power element provides power for the rotation of twist cage shaft, and the power element is electrically connected with the controller, the twist cage shaft is equipped with twist blade, and the twist blade on the left side of twist cage shaft is forward rotation, and the twist blade on the right side of twist cage shaft is reverse rotation.

[0012] The utility model discloses a beneficial effect is: the utility model utilizes the initial wheat moistening of wheat moistening mechanism first, provides the environment of whole wheat moistening, guarantees the smooth operation of moistening, and makes wheat fully mix with water through mixing mechanism, carries out further moistening, and guarantees that every wheat can be fully absorbed moisture, thereby obtains more high -quality Daqu, utilizes the forming mechanism forming processing again, and then removes to the fermentation area and saves, realizes the automation of mixing material and pressing curve process, continuous production, simple structure, reasonable in design can realize water temperature and time control, guarantee the full absorption of moisture, not only improves production efficiency, reduces the labor intensity, also guarantees the consistency and stability of product quality. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment, should understand, the following drawings only show some embodiments of the utility model, therefore should not be regarded as the limitation to the range, for ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.

[0014] Figure 1 It is the structural schematic diagram of the utility model;

[0015] In the drawing, 1-steam boiler, 2-wheat moistening storehouse, 21-twist cage mechanism, 3-steam pipe, 4-mixing tank, 41-water inlet, 42-discharge port, 43-valve, 5-stirrer, 51-motor, 52-stirring assembly, 6-suction device, 7-controller, 8-water supply pump, 9-level sensor, 10-temperature sensor, 11-forming machine, 12-belt conveyor. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantage of the embodiment of the utility model more clearly, the following will be combined with the drawing in the embodiment of the utility model, and the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment is a part of the embodiment of the utility model, instead of all the embodiments. The components of the embodiment of the utility model described and shown in the drawing here can be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiment of the utility model provided in the drawing is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled person in the art without making creative efforts belong to the scope of the utility model protection.

[0018] It should be noted that like reference numerals and letters refer to like items throughout the several views, and once an item is defined in one view, it should not be further defined and explained in subsequent views.

[0019] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, or is the orientation or position relationship commonly placed when the utility model product is used, and is merely for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0020] The terms "first", "second", "third" and the like are merely used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0021] The terms "parallel", "vertical" and the like do not mean that the components must be absolutely parallel or vertical, but can be slightly inclined. For example, "parallel" merely means that its direction is relatively more parallel than "vertical", and does not mean that the structure must be completely parallel, but can be slightly inclined.

[0022] The terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal, vertical or overhanging, but can be slightly inclined. For example, "horizontal" merely means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0023] In addition, the terms "approximately", "substantially" and the like are intended to indicate that the relevant content is not required to be absolutely accurate, but can have some deviation. For example, "approximately equal" does not mean only absolute equality, as it is difficult to achieve absolute "equality" in actual production and operation processes, and there is generally some deviation. Therefore, in addition to absolute equality, "approximately equal" also includes the above-mentioned case of having some deviation. Taking this as an example, in other cases, unless otherwise specified, the terms "approximately", "substantially" and the like have similar meanings as above.

[0024] In the description of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "setting", "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0025] Refer to Figure 1 The utility model provides a technical scheme: a kind of sauce-flavor Daqu automatic mixing and pressing device, including moistening mechanism, mixing mechanism and forming mechanism, the moistening mechanism includes steam boiler and moistening bin, the steam boiler is connected with moistening bin by steam pipe, the steam pipe is used to transport steam generated by steam boiler, the mixing mechanism includes mixing tank and stirrer, the mixing tank is equipped with suction device between the moistening bin, the inlet end of suction device is communicated with moistening bin, and the outlet end of suction device is communicated with mixing tank, the stirrer includes motor and stirring assembly, the motor is located at the upper end of mixing tank, and the stirring assembly is located in the inside of mixing tank, the mixing tank is also equipped with controller, water inlet and discharge port, the controller is located on the side wall of mixing tank, the water inlet is located at the upper end of mixing tank, and water inlet is also connected with water supply pump, the discharge port is located at the lower end of mixing tank, and the discharge port is communicated with the forming mechanism, and the water supply pump, stirrer and suction device are electrically connected with the controller.The utility model first utilizes moistening mechanism to carry out the initial moistening treatment of wheat, provides the environment of overall moistening, guarantees the smooth progress of moistening, and makes wheat fully mixed with water by mixing mechanism, carries out further moistening, and guarantees that each wheat can be fully absorbed moisture, so that more high-quality Daqu is obtained, and then forming mechanism is used for forming treatment, and then is moved to fermentation area for storage;Realize the automation of mixing and pressing process, continuous production, simple structure, reasonable in design can realize water temperature and time control, guarantee the full absorption of moisture, not only improve production efficiency, reduce labor intensity, but also guarantee the consistency and stability of product quality.

[0026] Preferably, the mixing tank is provided with a liquid level sensor and a temperature sensor, both of which are electrically connected with the controller. The internal temperature and water volume can be further controlled to ensure sufficient water absorption without excess, improving the overall fermentation effect of Daqu.

[0027] Preferably, the stirring assembly includes a stirring shaft and a stirring paddle arranged on the stirring shaft.

[0028] Preferably, the forming mechanism includes a forming machine and a belt conveyor, the inlet of the forming machine is communicated with the discharge port, and the finished product outlet of the forming machine is butt jointed with the belt conveyor.

[0029] Preferably, a valve is arranged at the discharge port of the mixing tank, and the valve is electrically connected with the controller. The valve is used to control the outflow speed and outflow volume of the material in the mixing tank, to ensure that the forming machine can continuously and stably receive the material.

[0030] Preferably, the inside of the wheat moistening bin is provided with a raking mechanism, the raking mechanism comprises a power element and a raking shaft, the power element provides power for rotation of the raking shaft, the power element is electrically connected with the controller, the raking shaft is provided with raking leaves, the raking leaves on the left side of the raking shaft rotate in a forward direction, and the raking leaves on the right side of the raking shaft rotate in a reverse direction. By rotating the raking leaves in the forward direction and the reverse direction, the wheat can be gathered to the middle and then spread to both sides, the wheat can be regularly turned over during the wheat moistening process, and the wheat can be uniformly heated and absorbed water.

[0031] The above description is only preferred embodiments of the present application, and it should be understood that the present application is not limited to the forms disclosed herein, and should not be considered as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concepts described herein by the above teachings or related art or knowledge. Any modification and change made by those skilled in the art without departing from the technical and scope of the present application shall be within the protection scope of the appended claims of the present application.

Claims

1. An automated mixing and pressing device for soy sauce-flavored koji (a type of starter culture), characterized in that: The application relates to a wheat moistening and mixing device, which comprises a wheat moistening mechanism, a mixing mechanism and a forming mechanism, wherein the wheat moistening mechanism comprises a steam boiler and a wheat moistening bin, the steam boiler is communicated with the wheat moistening bin through a steam pipe, the steam pipe is used for conveying steam generated by the steam boiler, the mixing mechanism comprises a mixing tank and a stirrer, a suction device is arranged between the mixing tank and the wheat moistening bin, the inlet end of the suction device is communicated with the wheat moistening bin, the outlet end of the suction device is communicated with the mixing tank, the stirrer comprises a motor and a stirring assembly, the motor is arranged at the upper end of the mixing tank, the stirring assembly is arranged in the mixing tank, a controller, a water injection port and a discharge port are further arranged on the mixing tank, the controller is arranged on the side wall of the mixing tank, the water injection port is arranged at the upper end of the mixing tank, a water supply pump is further connected to the water injection port, the discharge port is arranged at the lower end of the mixing tank, the discharge port is communicated with the forming mechanism, and the water supply pump, the stirrer and the suction device are electrically connected with the controller.

2. The automatic mixing and pressing device for Jiang-flavor Daqu according to claim 1, characterized in that: The mixing tank is provided with a liquid level sensor and a temperature sensor, and the liquid level sensor and the temperature sensor are electrically connected with the controller.

3. The automatic mixing and pressing device for Jiang-flavor Daqu according to claim 1, characterized in that: The stirring assembly comprises a stirring shaft and stirring paddles arranged on the stirring shaft.

4. The automatic mixing and pressing device for Jiang-flavor Daqu according to claim 1, characterized in that: The forming mechanism comprises a forming machine and a belt conveyor, the feeding port of the forming machine is communicated with the discharge port, and the finished product outlet of the forming machine is butted with the belt conveyor.

5. The automatic mixing and pressing device for Jiang-flavor Daqu according to claim 1, characterized in that: A valve is arranged at the discharge port of the mixing tank, and the valve is electrically connected with the controller.

6. The automatic mixing and pressing device for Jiang-flavor Daqu according to claim 1, characterized in that: The inside of the wheat moistening bin is provided with a screw cage mechanism, the screw cage mechanism comprises a power element and a screw cage shaft, the power element provides power for rotation of the screw cage shaft, the power element is electrically connected with the controller, screw leaves are arranged on the screw cage shaft, the screw leaves on the left side of the screw cage shaft rotate in the forward direction, and the screw leaves on the right side of the screw cage shaft rotate in the reverse direction.

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