Tank solution monitoring device for electroplating diamond fretsaw equipment

By introducing a bath liquid monitoring device into the electroplating diamond wire saw equipment, the liquid level gauge and sensor are used to automatically monitor the bath liquid level, solving the production instability problem caused by manual measurement and realizing automated control and efficiency improvement.

CN223805163UActive Publication Date: 2026-01-16JIANGSU RESOURCE FUSION SOLAR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520076623.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-16
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The measurement of the plating solution in existing diamond wire saw equipment relies on manual operation, resulting in low and unstable production efficiency.

Method used

Design a tank liquid monitoring device that includes a tank body, a connecting plate, a liquid level gauge, and a liquid level sensor. The device monitors the liquid level in real time through the scale structure of the liquid level gauge and the sensor, and automatically adjusts the liquid level in conjunction with a controller and a water pump.

Benefits of technology

It enables automated monitoring and adjustment of the tank liquid level, improving production stability, reducing manual labor intensity, and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond fretsaws, and discloses a bath solution monitoring device for electroplating diamond fretsaw equipment, which comprises a bath body, a connecting plate, a liquid level ruler and a connecting piece, the connecting plate is fixedly connected to the inner wall surface of the bath body, the liquid level ruler is detachably connected to the connecting plate through the connecting piece, and the connecting plate is fixedly connected to the inner wall surface of the bath body. The position, connected to the connecting plate through the connecting piece, of the liquid level ruler can be adjusted up and down, and a scale structure is arranged at the lower end of the liquid level ruler. The bath solution monitoring device for the electroplated diamond fretsaw equipment is convenient for measuring the liquid level in the bath body of the electroplated diamond fretsaw equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diamond wire saw technical field especially, it is a kind of tank liquid monitoring device for electroplating diamond wire saw equipment. BACKGROUND

[0002] Since diamond wire saw is widely used in photovoltaic silicon wafer cutting industry, diamond wire saw is the key auxiliary material when silicon wafer is cut, so the production of diamond wire saw needs to improve the stability of product process, reduce the breakage rate of product process, to improve the production efficiency of product, reduce production cost.

[0003] The tank liquid in the electroplating tank of electroplating diamond wire saw production equipment is the key control factor of product process, if tank liquid is unstable, it will lead to unstable quality of produced diamond wire saw, the height of tank liquid in the tank of existing is usually measured manually, it is inconvenient to operate and affects production efficiency. SUMMARY

[0004] The technical problem to be solved by the utility model is: how to measure the liquid level in the tank of electroplating diamond wire saw equipment.

[0005] In order to solve the above technical problem, the utility model provides a kind of tank liquid monitoring device for electroplating diamond wire saw equipment, including tank, connecting plate, liquid level gauge and connecting piece, the connecting plate is fixedly connected to the inner wall surface of the tank, the liquid level gauge is detachably connected to the connecting plate by the connecting piece, the position of the liquid level gauge connected to the connecting plate by the connecting piece can be adjusted up and down, and the lower end of the liquid level gauge is provided with scale structure.

[0006] Further, the scale structure is groove extending along transverse direction.

[0007] Further, the scale structure has multiple, and multiple scale structures are arranged along up and down direction.

[0008] Further, the liquid level gauge is provided with long hole extending along up and down direction, and the connecting piece penetrates the long hole and is connected with the connecting plate.

[0009] Further, the above tank liquid monitoring device for electroplating diamond wire saw equipment further includes controller, the scale structure has two, two scale structures are arranged oppositely, and liquid level sensor is arranged on each scale structure, and the liquid level sensor is electrically connected with the controller.

[0010] Further, the above tank liquid monitoring device for electroplating diamond wire saw equipment further includes water pump electrically connected with the controller.

[0011] Further, the connecting plate is made of polypropylene (PP) material, and the liquid level gauge is made of nylon material.

[0012] The technical scheme has the beneficial effects that the liquid level monitoring device for the electroplating diamond wire saw equipment is fixedly connected to the inner wall surface of the tank body through the connecting plate, the liquid level gauge is detachably connected to the connecting plate through the connecting piece, the lower end of the liquid level gauge is provided with the scale structure, the scale structure can be observed to determine whether the liquid level in the tank body is within the allowable height range during the production process, so that real-time detection is facilitated, the stability of production is ensured, the labor intensity and frequency of manual measurement are reduced, and the efficiency is improved, the position of the liquid level gauge on the connecting plate is adjusted up and down during installation, and the liquid level gauge is adapted to the height of the liquid surface set in the corresponding tank body. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a structural schematic view of the liquid level monitoring device for the electroplating diamond wire saw equipment provided by the embodiment of the present application;

[0014] Figure 2 is a structural schematic view of the liquid level gauge provided by the embodiment of the present application;

[0015] Figure 3 is Figure 2 a side view of

[0016] Figure 4 is Figure 3 a sectional view along the A-A section.

[0017] In the technical scheme, 1 is a tank body, 2 is a connecting plate, 3 is a liquid level gauge, 31 is a scale structure, 32 is a long hole, and 4 is a connecting piece. DETAILED DESCRIPTION

[0018] The specific implementation manner of the present application will be further described in detail below in combination with the drawings and the embodiments. The following embodiments are used to illustrate the present application, but are not used to limit the scope of the present application.

[0019] In the description of the present application, it should be understood that the orientation or position relationship indicated by the terms “center”, “longitudinal”, “transverse”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” and the like in the present application are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms “first” and “second” are only used for description purposes, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "connection" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0021] As Figures 1 to 4 Indicated, the utility model provides a kind of for electroplating diamond wire saw equipment's tank liquor monitoring device, including tank body 1, connecting plate 2, liquid level gauge 3 and connecting piece 4, the connecting plate 2 is fixedly connected to the inner wall surface of the tank body 1, the liquid level gauge 3 is detachably connected to the connecting plate 2 by the connecting piece 4, the position of the liquid level gauge 3 by the connecting piece 4 is connected to the connecting plate 2 can be adjusted up and down, the lower end of the liquid level gauge 3 is equipped with scale structure 31.

[0022] When installing liquid level gauge 3 on connecting plate 2, liquid level gauge 3 can be adjusted up and down according to the liquid level height set in tank body 1, so that the liquid level is at corresponding scale structure 31, then liquid level gauge 3 is fastened on connecting plate 2 by connecting piece 4.

[0023] The connecting plate 2 is fixedly connected to the inner wall surface of the tank body 1, the liquid level gauge 3 is detachably connected to the connecting plate 2 by the connecting piece 4, the lower end of the liquid level gauge 3 is equipped with scale structure 31, the liquid level in tank body 1 can be judged whether in allowable height range by observing scale structure 31 in production process, to facilitate real-time detection, ensure the stability of production, reduce the labor intensity and frequency of manual measurement, improve efficiency, adjust the position of liquid level gauge 3 on connecting plate 2 during installation, so that liquid level gauge 3 adapts to the height set by the liquid level in corresponding tank body 1.

[0024] In some embodiments, as Figures 2 to 4 Indicated, the scale structure 31 is groove extending along transverse direction, when the liquid level in tank body 1 is in scale structure 31 during production, it indicates that the liquid level height is in normal range, when the liquid level is higher or lower than the scale structure 31, it indicates that the liquid level height is not in normal range, the flow of liquid flowing into or flowing out of tank body 1 needs to be adjusted, so that the liquid level in tank body 1 is in normal range.

[0025] In some embodiments, as Figures 2 to 4 Indicated, the scale structure 31 has multiple, multiple scale structures 31 are arranged in up and down direction, for different working conditions, the liquid level height needs to be at different height, multiple scale structures 31 arranged in up and down direction can be used under different working conditions, to facilitate switching and adjustment.

[0026] In some embodiments, the liquid level gauge 3 is provided with an elongated hole 32 extending upward and downward, and the connecting member 4 penetrates through the elongated hole 32 and is connected with the connecting plate 2. Specifically, the connecting member 4 can be a screw, and specifically an internal hexagonal screw. During installation, one end of the connecting member 4 is penetrated through the elongated hole 32 and is screwed with a threaded hole on the connecting plate 2. The connecting member 4 is not tightened first, and the liquid level gauge 3 is adjusted up and down through the elongated hole 32. After adjustment, the connecting member 4 is tightened.

[0027] In some embodiments, the bath liquid monitoring device for the electroplating diamond wire saw equipment further comprises a controller, and the scale structure 31 is provided in two, and the two scale structures 31 are oppositely arranged upward and downward. Each of the scale structures 31 is provided with a liquid level sensor, and the liquid level sensor is electrically connected with the controller.

[0028] Specifically, the liquid level sensor can be capacitive, and the height of the liquid level can be measured by the two liquid level sensors. The controller judges whether the liquid level in the tank 1 is within a reasonable range according to the measured height of the liquid level. If not, the controller alarms the worker.

[0029] In some embodiments, the bath liquid monitoring device for the electroplating diamond wire saw equipment further comprises a water pump electrically connected with the controller. The water pump is used to supply liquid to the tank 1, and the controller can control the output power of the water pump, so as to control the height of the liquid level in the tank 1.

[0030] Specifically, before work, the process requirements are met, and the tank liquid is pumped from the auxiliary tank to the tank 1 by the water pump. The tank 1 can be provided with a backflow port communicated with the auxiliary tank, so that the tank liquid can be repeatedly circulated. The liquid level of the tank 1 is adjusted by the controller to adjust the frequency of the water pump frequency converter according to the specified requirements. After the liquid level height meets the standard, the height of the liquid level gauge 3 (which can be adjusted up and down by 20mm) is adjusted, and the liquid level is aligned with the first scale structure 31 at the bottom of the liquid level gauge 3, and then the connecting member 4 is locked. The liquid level is fluctuating during the circulation of the equipment, and the process verification requires that the fluctuation of the liquid level should not exceed 2.5mm. The liquid level should be controlled within the first scale structure 31 from bottom to top. If the detection exceeds the range, adjustment should be made.

[0031] In some embodiments, the connecting plate 2 is made of polypropylene (PP) material, and the connecting plate 2 is fixedly connected with the tank 1 by welding. The liquid level gauge 3 is made of nylon material. PP and nylon have corrosion resistance, and are easy to process and low in cost.

[0032] The above is only the preferred embodiment of the present application. It should be pointed out that for ordinary skilled persons in the technical field, without departing from the technical principles of the present application, a number of improvements and substitutions can be made, which should be regarded as the protection scope of the present application.

Claims

1. A bath monitoring device for an electroplated diamond wire saw apparatus, characterized by, The utility model relates to a liquid level gauge, including groove, connecting plate, liquid level gauge and connecting piece, the connecting plate fixed connection in groove inner wall surface, liquid level gauge is detachably connected in connecting piece connecting plate, the position of liquid level gauge through connecting piece connecting plate can be adjusted up and down, the lower end of liquid level gauge is equipped with scale structure.

2. The electrolyte monitoring device for the electroplated diamond wire saw apparatus according to claim 1, wherein, The scale structure is a groove extending in the transverse direction.

3. The electrolyte monitoring device for the electroplated diamond wire saw apparatus according to claim 1, wherein, The scale structure has a plurality of scale structures spaced apart in the up-down direction.

4. The electrolyte monitoring device for the electroplated diamond wire saw apparatus according to claim 1, wherein, The liquid level gauge is provided with a long hole extending in the up-down direction, and the connecting piece penetrates through the long hole and is connected with the connecting plate.

5. The electrolyte monitoring device for the electroplating diamond wire saw apparatus according to claim 1, wherein, Further comprising a controller, the scale structure has two, two scale structures are arranged oppositely in the up-down direction, each scale structure is provided with a liquid level sensor, and the liquid level sensor is electrically connected with the controller.

6. The electrolyte monitoring device for the electroplated diamond wire saw apparatus according to claim 5, wherein, Further comprising a water pump electrically connected with the controller.

7. The electrolyte monitoring device for the electroplating diamond wire saw apparatus according to claim 1, wherein, The connecting plate is made of polypropylene (PP) material, and the liquid level gauge is made of nylon material.