Full-automatic integrated cleaning device for spinneret plate

By designing a fully automatic integrated spinneret cleaning device, the automatic cleaning and drying of spinnerets has been achieved, solving the problems of excessive manual intervention, low efficiency, and incomplete cleaning in existing technologies, and improving cleaning efficiency and effectiveness.

CN223805176UActive Publication Date: 2026-01-16SHANGHAI LEUVEN SCI INSTR

Patent Information

Application Number
CN202423283192.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-16
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning equipment for spinnerets requires a large amount of manual labor, resulting in low efficiency and incomplete cleaning. Natural air drying or blow-drying methods cannot guarantee thorough cleaning.

Method used

Design a fully automatic integrated spinneret cleaning device, including feeding, cleaning, air cutting, and drying stations. Utilize a transfer mechanism to automate material flow and be equipped with an automatic loading and unloading mechanism. Combine ultrasonic cleaning and hot air drying technologies to achieve fully automatic cleaning and drying of the spinnerets.

Benefits of technology

It realizes a fully automated cleaning process for spinnerets, improving cleaning efficiency and thoroughness, reducing manual intervention, and enhancing cleaning results.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a spinneret plate full-automatic integrated cleaning device which comprises a machine frame, the longitudinal section of the side of the machine frame is in an L shape, a station table is arranged on the front side of the machine frame, a machine cavity is arranged on the rear side of the machine frame, and the station table is sequentially provided with a feeding station, a cleaning station, a hot air water cutting station, a baking station and a discharging station from feeding to discharging. A transplanting mechanism is arranged on the position table on the front side face of the rack, an electric control cabinet is arranged on one side of the rack, a water supply tank, a water pump, a filter tank, an air blower, a vacuum pump and an infrared heater are sequentially arranged in the machine cavity from the feeding side to the discharging side, the water pump is communicated with the water supply tank through a water pipe, and the filter tank is communicated with the air blower through an air pipe. The feeding station, the cleaning station, the wind cutting station, the drying station, the discharging station and the like are arranged on the cleaning machine, the jig plate is moved through the transplanting mechanism, automation of material flowing among the stations on the whole equipment is achieved, and the automatic feeding and discharging process can be achieved through the arrangement of the skip car and the feeding and discharging mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a spinneret cleaning machine technical field especially a kind of full-automatic integrated cleaning device of spinneret. BACKGROUND

[0002] Chemical fiber product refers to the fiber material made of natural or artificial high molecular substance as raw material, its forming process usually needs to utilize spinneret.Spinneret is also called spinning cap, its function is to change the melt or solution of high polymer in viscous flow state into fine stream with specific cross section through micro-hole, and to form yarn by solidification medium such as air or coagulant;With the continuous improvement of spinneret processing technology, the number of micro-holes of a spinneret can reach tens of thousands, and its aperture is only 50-100 microns, with the characteristics of small aperture and large length-diameter ratio, in the spinning process, the very small impurities remaining in the spinneret hole will directly affect the appearance of fiber, and even produce broken ends and flocks to affect fiber forming, therefore, the cleanliness of spinneret will directly affect the quality and production efficiency of fiber, after spinneret is used for single time, it is usually cleaned to continue to be used for production.

[0003] Among the existing spinneret cleaning methods, calcination method, vacuum-high temperature decomposition method, salt bath method, dissolution method and ultrasonic cleaning method are common, among which ultrasonic cleaning method is one of the methods widely used in chemical fiber industry for cleaning spinneret, its working principle is to generate a large number of micro-bubbles in cleaning liquid under the vibration of ultrasonic wave, and to achieve the purpose of cleaning the dirt on the surface of object by the strong impact force generated by the expansion and rupture of micro-bubbles;The existing ultrasonic cleaning machine for spinneret cleaning, for example, a kind of spinneret for chemical fiber vibration plate type ultrasonic cleaning device and cleaning method (patent number: CN202010267361.8) vibration plate type ultrasonic cleaning device includes cleaning tank and vibration plate type ultrasonic device, the vibration plate type ultrasonic device includes ultrasonic power supply, transducer, amplitude transformer and vibration plate connected in sequence, the first opening and fastener for placing spinneret are arranged on the vibration plate, the fastener is fixedly connected with the spinneret and the vibration plate;The transducer converts electrical energy into mechanical vibration to drive the vibration plate and spinneret to vibrate integrally through amplitude transformer.The utility model drives spinneret high-frequency mechanical vibration by vibration plate, so that spinneret becomes the device for providing ultrasonic radiation to cleaning medium, which is beneficial to improve the cleaning effect of spinneret and realize the purpose of batch efficient cleaning of spinneret.

[0004] The existing spinneret ultrasonic cleaning equipment all adopts manual feeding and discharging and manual carrying, which needs a large number of manual operation, with low efficiency, and the cleaning equipment only has the function of cleaning spinneret, after cleaning, the residual water on the surface of spinneret is usually removed by air-drying or using air blower to dry, which cannot guarantee the thoroughness of cleaning. The utility model discloses a full-automatic integrated cleaning device for spinneret

[0005] The utility model discloses to solve above-mentioned technical problem adopt following technical scheme:

[0006] The utility model discloses to solve above-mentioned technical problem adopt following technical scheme:

[0007] A full-automatic integrated cleaning device for spinneret, including frame, the frame side longitudinal section is " L " shape, and the frame front side is set as workstation table, and the back side is set as machine cavity, the workstation table is set gradually from the feeding to the discharging and is as follows: feeding station, cleaning station, hot -blast cutting water station, baking station, discharging station, the workstation table position on the frame front side is provided with a transplanting mechanism,

[0008] The feeding station and the discharging station are respectively provided with a feeding port and a discharging port, a trolley is arranged at the feeding port and the discharging port, a plurality of jig plates are stacked on the trolley, a plurality of circular holes for placing the spinneret are formed in the jig plates, an up-and-down feeding mechanism is arranged in the feeding port and the discharging port, and the up-and-down feeding mechanism is arranged on the frame.

[0009] A cleaning tank is arranged on the cleaning station, the cleaning tank is communicated with the water pump through a water inlet pipe, a drain pipe is arranged at the bottom of the cleaning tank, an adjusting mechanism is arranged above the cleaning tank, the adjusting mechanism is arranged on the frame, three ultrasonic transducers are arranged on the adjusting mechanism, three ultrasonic generators are arranged on the top of the frame, and the three ultrasonic transducers are electrically connected with the three ultrasonic generators.

[0010] A hot-air cutting water tank is arranged on the hot-air cutting water station, the bottom of the hot-air cutting water tank is communicated with the filter box through an air supply pipe, and a sealing cover plate is arranged at the top of the hot-air cutting water tank.

[0011] An oven is arranged on the baking station, a plurality of heating pipes are arranged on the inner wall of the oven, the heating pipes are electrically connected with the infrared heater, a sealing cover plate is arranged at the top of the oven, and the oven is communicated with the vacuum pump through an air pipe.

[0012] The main body of the transplanting mechanism is a rail frame, the length of the rail frame is same with the length of the frame, three pairs of movable supports are arranged on the rail frame, an electric drive block is arranged between each movable support and the rail frame, and the electric drive block is slidably arranged on the rail frame.

[0013] A pair of supporting plates are arranged on the up-and-down feeding mechanism, the cleaning tank, the hot-air cutting water tank and the oven.

[0014] Preferably, the top of the frame is provided with several top cover plates, the side is provided with several machine side doors and side cover plates, the inner bottom of the upper feeding port and the lower feeding port at both ends of the frame is provided with a positioning plate, two notches for clamping the rollers of the trolley are formed on the positioning plate, and the trolley is positioned and prevented from moving.

[0015] Preferably, one side of the frame is provided with an electric control cabinet, and the machine cavity is sequentially provided with a water supply tank, a water pump, a filter tank, a blower, a vacuum pump and an infrared heater from the feeding side to the discharging side; the water pump is in communication with the water supply tank through a water pipe; and the filter tank is in communication with the blower through an air pipe.

[0016] Preferably, the front side of the feeding and discharging mechanism is provided with a jacking frame, the middle of the feeding and discharging mechanism is provided with a vertical lead screw, the two sides of the feeding and discharging mechanism are respectively provided with a vertical sliding bar, the lead screw is provided with a lifting block, the lead screw penetrates through the lifting block and is rotationally connected with the lifting block, the bottom of the lead screw is driven to be arranged on a driving motor, the two sliding bars are respectively provided with a sliding block, the lifting block and the two sliding blocks are connected with the jacking frame, and the feeding and discharging mechanism is provided with two grabbing mechanisms above.

[0017] Preferably, a supporting plate is arranged at the front of the grabbing mechanism, a cylinder is arranged on the grabbing mechanism, and the cylinder is driven to be provided with a horizontal gas lifting shaft connected with the supporting plate. When the jacking frame of the feeding and discharging mechanism is ready to jack up a jig plate, the cylinder drives the gas lifting shaft to retract, when the jig plate is jacked up to a position higher than the height of the supporting plate, the cylinder drives the gas lifting shaft to extend so that the two supporting plates are located below the jig plate, and the jacking frame is lowered so that the jig plate is lifted by the two supporting plates to complete the feeding action. The discharging action is similar to the above feeding action.

[0018] Preferably, the lower part of the adjusting mechanism is provided with a bearing plate, one end of the bearing plate is arranged on a moving table, the other end of the bearing plate is arranged on a support frame provided with a roller, the bearing plate is provided with a lifting table, the lifting table is provided with a mounting table, and three ultrasonic transducers are arranged on the mounting table. The structure of the moving table and the moving principle of the bearing plate are similar to those of the feeding and discharging mechanism, the structure of the lifting table and the moving principle of the mounting table are similar to those of the grabbing mechanism, and the horizontal and vertical movement of the ultrasonic transducers can automatically clean the spinnerets on the jig plate one by one.

[0019] Preferably, the mounting holes on the jig plate are arranged in three rows and four columns, and the spacing of the three mounting holes in the same column is the same as the spacing between the three ultrasonic transducers.

[0020] Preferably, two sides of the bottom of the two supporting plates of the oven are respectively provided with a top shaft, the bottom of the four top shafts is provided on a supporting plate, the three supporting plates are respectively arranged below the cleaning tank, the air cutting water tank and the oven, a gas cylinder is arranged below each supporting plate, and the gas cylinder is connected with the supporting plate through a driving arranged vertical gas top shaft.

[0021] Preferably, the bottom of the air cutting water tank is communicated with an air duct box, the side longitudinal section of the air duct box is in the shape of an inverted isosceles trapezoid, and the air duct box is communicated with the filter box through a blowing pipe.

[0022] Preferably, the air cutting water tank and the oven are respectively provided with a slide rail at the top of two sides, the slide rail extends into the machine cavity, the two sides of the sealing cover plate are slidably connected with the slide rail, and a gas cylinder is arranged at the rear side of the air cutting water tank and the oven in the machine cavity.

[0023] The above technical scheme is adopted in the utility model, and compared with the prior art, has the following technical effects:

[0024] (1) By setting the feeding, cleaning, air cutting, drying and discharging stations on the cleaning machine, and moving the jig plate provided with the spinneret plate by using the transplanting mechanism, the material flow between the stations on the whole equipment is realized automatically, and the setting of the trolley and the feeding and discharging mechanism can realize the automatic feeding and discharging process.

[0025] (2) By setting the air cutting water station and the drying station after the cleaning station, the spinneret plate after ultrasonic cleaning can be dried and dried in time, which is favorable for improving the thoroughness of cleaning and replacing the natural drying or concentrated blowing process, and improving the cleaning efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is an external overall station table side schematic view of the utility model;

[0027] Figure 2 It is an external overall machine cavity side schematic view of the utility model;

[0028] Figure 3 It is an internal overall structure schematic view of the utility model;

[0029] Figure 4The utility model discloses a whole structure schematic diagram of transplanting mechanism;

[0030] Figure 5 The utility model discloses a wind cut water tank side view structure schematic diagram;

[0031] Figure 6 The utility model discloses a wind cut water tank side view structure schematic diagram;

[0032] Figure 7 The utility model discloses a cleaning tank side view structure schematic diagram;

[0033] Figure 8 The utility model discloses a cleaning tank side view structure schematic diagram;

[0034] Figure 9 The utility model discloses a drying oven side view structure schematic diagram;

[0035] Figure 10 The utility model discloses a drying oven side view structure schematic diagram;

[0036] Figure 11 The utility model discloses a loading jig board trolley structure schematic diagram;

[0037] Figure 12 The utility model discloses a whole structure schematic diagram of feeding and discharging mechanism;

[0038] Figure 13 The utility model discloses a feeding and discharging mechanism split structure schematic diagram;

[0039] Figure 14 The utility model discloses a feeding and discharging mechanism feeding schematic diagram;

[0040] Figure 15 The utility model discloses a whole structure schematic diagram of adjusting mechanism.

[0041] Wherein, each reference sign is: 1, rack; 2, top cover plate; 3, adjusting mechanism; 301, lifting platform; 302, bearing plate; 303, moving platform; 304, support frame; 305, mounting platform; 4, ultrasonic transducer; 5, machine cavity; 6, ultrasonic generator; 7, pull rod; 8, electric control cabinet; 9, work station; 10, blanking port; 11, oven; 12, sealing cover plate; 13, machine side door; 14, wind cutting water tank; 15, cleaning tank; 16, dolly; 17, feeding port; 18, jig plate; 19, movable support; 20, electric drive block; 21, rail frame; 22, transplanting mechanism; 23, side sealing plate; 24, infrared heater; 25, vacuum pump; 26, air blower; 27, filter box; 28, air supply pipe; 29, drain pipe; 30, water pump; 31, water inlet pipe; 32, water supply tank; 33, slide rail; 34, air cylinder; 35, feeding and discharging mechanism; 3501, sliding block; 3502, jacking frame; 3503, drive motor; 3504, grabbing mechanism; 3505, slide bar; 3506, lead screw; 3507, lifting block; 36, top shaft; 37, supporting plate; 38, air duct box; 39, support plate; 40, air top shaft; 41, heating pipe; 42, positioning plate. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0043] Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0044] Embodiment 1:

[0045] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 14 , Figure 15 , the rack 1 top is equipped with a plurality of top cover plates 2, side is equipped with a plurality of machine side doors 13 and side sealing plates 23, the rack 1 side longitudinal section is "L" shape, the front side of the rack 1 is set as work station 9, and the rear side is set as machine cavity 5.

[0046] The workbench 9 is sequentially arranged from the feeding to the discharging as: the feeding workbench, the cleaning workbench, the hot air cutting water workbench, the baking workbench and the discharging workbench. A transplanting mechanism 22 is arranged on the position of the workbench 9 on the front side of the rack 1. The main body of the transplanting mechanism 22 is arranged as a rail frame 21. The length of the rail frame 21 is the same as the length of the rack 1. Three pairs of movable supports 19 are arranged on the rail frame 21. An electric drive block 20 is arranged between each movable support 19 and the rail frame 21. The electric drive block 20 is slidingly arranged on the rail frame 21. An electric control cabinet 8 is arranged on one side of the rack 1.

[0047] A water supply tank 32 and a water pump 30 are sequentially arranged in the machine cavity 5 from the feeding side to the discharging side. A filter tank 27, an air blower 26, a vacuum pump 25 and an infrared heater 24 are sequentially arranged in the machine cavity 5. The water pump 30 is in communication with the water supply tank 32 through a water pipe. The filter tank 27 is in communication with the air blower 26 through an air pipe. A feeding port 17 and a discharging port 10 are respectively arranged at the feeding workbench and the discharging workbench. A trolley 16 is arranged at the feeding port 17 and the discharging port 10. A positioning plate 42 is arranged on the inner bottom of the feeding port 17 and the discharging port 10. A plurality of jig plates 18 are stacked on the trolley 16. A plurality of circular holes for placing the spinneret plate are arranged on the jig plate 18. An up-and-down feeding mechanism 35 is arranged in the feeding port 17 and the discharging port 10.

[0048] A cleaning tank 15 is arranged on the cleaning workbench. The cleaning tank 15 is in communication with the water pump 30 through a water inlet pipe 31. A water outlet pipe 29 is arranged at the bottom of the cleaning tank 15. An adjusting mechanism 3 is arranged above the cleaning tank 15. The adjusting mechanism 3 is arranged on the rack 1. Three ultrasonic transducers 4 are arranged on the adjusting mechanism 3. Three ultrasonic generators 6 are arranged on the top of the rack 1. The three ultrasonic transducers 4 are electrically connected with the three ultrasonic generators 6.

[0049] A wind cutting water tank 14 is arranged on the hot air cutting water workbench. A wind channel tank 38 is arranged at the bottom of the wind cutting water tank 14. The longitudinal section of the wind channel tank 38 is in the shape of an inverted isosceles trapezoid. The wind channel tank 38 is in communication with the filter tank 27 through a blower pipe 28. A sealing cover plate 12 is arranged at the top of the wind cutting water tank 14. An oven 11 is arranged on the baking workbench. A plurality of heating pipes 41 are arranged on the inner wall of the oven 11. The heating pipes 41 are electrically connected with the infrared heater 24. A sealing cover plate 12 is arranged at the top of the oven 11. The oven 11 is in communication with the vacuum pump 25 through an air pipe.

[0050] A pair of supporting plates 39 are arranged below the cleaning tank 15, the water cutting tank 14 and the oven 11, and a gas cylinder 34 is arranged below each supporting plate 39.

[0051] A slide rail 33 is arranged on each side of the top of the water cutting tank 14 and the oven 11, the slide rail 33 extends into the machine cavity 5, and the two sides of the sealing cover plate 12 are slidably connected to the slide rail 33. A gas cylinder 34 is arranged on the rear side of the water cutting tank 14 and the oven 11 in the machine cavity 5, and the two gas cylinders 34 respectively drive a pull rod 7, and the two pull rods 7 are respectively connected to the two sealing cover plates 12.

[0052] Embodiment 2:

[0053] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 12 、 Figure 13 A lifting frame 3502 is arranged on the front side of the feeding and discharging mechanism 35, a vertical lead screw 3506 is arranged in the middle of the feeding and discharging mechanism 35, and a vertical slide bar 3505 is arranged on each side of the feeding and discharging mechanism 35. A lifting block 3507 is arranged on the lead screw 3506, the lead screw 3506 penetrates the lifting block 3507 and is rotatably connected to the lifting block 3507, the bottom of the lead screw 3506 is drivingly arranged on a driving motor 3503, a sliding block 3501 is arranged on each slide bar 3505, and the lifting block 3507 and the two sliding blocks 3501 are connected to the lifting frame 3502.

[0054] Two grabbing mechanisms 3504 are arranged above the feeding and discharging mechanism 35, the trolley 16 is pushed into the feeding opening 17 or the discharging opening 10, so that the lifting frame 3502 is inserted into the trolley 16, the driving motor 3503 drives the lead screw 3506 to rotate, so that the lifting block 3507 moves up and down along the lead screw 3506, and then drives the lifting frame 3502 to move up and down, so as to realize the feeding of the jig plate 18 from the trolley 16 to the grabbing mechanism 3504 on the feeding opening 17 or the placing of the jig plate 18 from the grabbing mechanism 3504 on the discharging opening 10 to the trolley 16.

[0055] A supporting plate 37 is arranged in front of the grabbing mechanism 3504, and a cylinder 34 is arranged on the grabbing mechanism 3504. The cylinder 34 drives a horizontal air lifting shaft 40 connected with the supporting plate 37. When the lifting frame 3502 of the feeding and discharging mechanism 35 is ready to lift a jig plate 18, the cylinder 34 drives the air lifting shaft 40 to retract. When the jig plate 18 is lifted to a height higher than the supporting plate 37, the cylinder 34 drives the air lifting shaft 40 to extend so that the two supporting plates 37 are located below the jig plate 18. The lifting frame 3502 is lowered so that the jig plate 18 is lifted by the two supporting plates 37 to complete the feeding action. The discharging action is similar to the above feeding action.

[0056] Embodiment 3:

[0057] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 15 The lower part of the adjusting mechanism 3 is provided with a bearing plate 302, one end of which is arranged on a moving table 303 and the other end is arranged on a supporting frame 304 with a roller. The bearing plate 302 is provided with a lifting table 301, and the lifting table 301 is provided with a mounting table 305. Three ultrasonic transducers 4 are arranged on the mounting table 305.

[0058] The structure of the moving table 303 and the moving principle of the bearing plate 302 are similar to those of the feeding and discharging mechanism 35. The structure of the lifting table 301 and the moving principle of the mounting table 305 are similar to those of the grabbing mechanism 3504. The horizontal and vertical movement of the ultrasonic transducers 4 can automatically clean the spinnerets on the jig plate 18 one by one. The mounting holes on the jig plate 18 are arranged in three rows and four columns. The spacing of the three mounting holes in the same column is the same as the spacing between the three ultrasonic transducers 4.

[0059] Embodiment 4:

[0060] Reference Figures 1-15 The cleaning process includes the following steps: first, push the trolley 16 loaded with the jig plate 18 to be cleaned to the feeding port 17, and push an empty trolley 16 to the discharging port 10;

[0061] Second step: the feeding and discharging mechanism 35 of the feeding port 17 lifts the jig plate 18 and grabs a jig plate 18 loaded with a spinneret through the grabbing mechanism 3504;

[0062] Third step: the first pair of movable holders 19 on the transplanting mechanism 22 lift and move the jig plate 18 to the cleaning tank 15 (before this, the water pump 30 pumps the water in the water supply tank 32 into the cleaning tank 15 through the water inlet pipe 31), the supporting plate 37 in the cleaning tank 15 receives the jig plate 18 and then lowers to sink the jig plate 18 into the cleaning tank 15, the ultrasonic transducer 4 starts to clean the spinneret, and the several spinnerets on the jig plate 18 can be automatically cleaned in a horizontal and vertical manner under the driving of the adjusting mechanism 3;

[0063] Fourth step: the jig plate 18 cleaned by the ultrasonic wave is lifted up by the supporting plate 37, moved to the air cutting water tank 14 through the second pair of movable holders 19 on the transplanting mechanism 22, received by the supporting plate 37 and then lowered into the air cutting water tank 14, the sealing cover plate 12 is closed, the air blower 26 is started, the air in the air pipe is filtered through the filter box 27, sent into the air cutting water tank 14 through the air supply pipe 28, and used to blow the water stains remaining on the jig plate 18 (the spinneret);

[0064] Fifth step: the jig plate 18 after air blowing is lifted up by the supporting plate 37, moved to the oven 11 through the second pair of movable holders 19 on the transplanting mechanism 22, received by the supporting plate 37 and then lowered into the oven 11, the sealing cover plate 12 is closed, the vacuum pump 25 and the infrared heater 24 are started, and the jig plate 18 (the spinneret) is subjected to vacuum drying treatment;

[0065] Sixth step: the jig plate 18 after drying is lifted up by the supporting plate 37, moved to the discharging port 10 through the third pair of movable holders 19 on the transplanting mechanism 22, and then placed on the trolley 16 through the grabbing mechanism 3504 and the feeding and discharging mechanism 35, so that the automatic cleaning process is finally completed.

[0066] Finally, it should be pointed out that, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change.

[0067] Secondly, the present application only relates to the structure involved in the embodiment of the present application, and other structures can refer to the usual design, and in the case of no conflict, the same embodiment and different embodiments of the present application can be combined with each other.

[0068] Finally, the above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fully automatic integrated spinneret cleaning device, characterized in that: Including rack (1), the rack (1) side longitudinal section is "L" shape, the front side of rack (1) is arranged as work station table (9), the rear side is arranged as machine cavity (5), the work station table (9) is sequentially arranged from feeding to discharging: feeding station, cleaning station, hot air cutting water station, baking station, discharging station, the position of the work station table (9) on the front side of the rack (1) is provided with a transplanting mechanism (22); The feeding station and the discharging station are respectively provided with a feeding port (17) and a discharging port (10), the feeding port (17) and the discharging port (10) are provided with a trolley (16), a plurality of jig plates (18) are stacked on the trolley (16), a plurality of round holes for placing spinnerets are formed in the jig plates (18), the feeding port (17) and the discharging port (10) are provided with an up-down feeding mechanism (35), and the up-down feeding mechanism (35) is arranged on the rack (1). A cleaning tank (15) is arranged on the cleaning station, the cleaning tank (15) and a water pump (30) are communicated through a water inlet pipe (31), a drain pipe (29) is arranged at the bottom of the cleaning tank (15), an adjusting mechanism (3) is arranged above the cleaning tank (15), the adjusting mechanism (3) is arranged on the rack (1), three ultrasonic transducers (4) are installed on the adjusting mechanism (3), the top of the rack (1) is provided with three ultrasonic generators (6), and the three ultrasonic transducers (4) are electrically connected with the three ultrasonic generators (6) respectively. A hot air cutting water tank (14) is arranged on the hot air cutting water station, the bottom of the hot air cutting water tank (14) and a filter box (27) are communicated through a air supply pipe (28), and a sealing cover plate (12) is arranged at the top of the hot air cutting water tank (14). An oven (11) is arranged on the baking station, a plurality of heating pipes (41) are arranged on the inner wall of the oven (11), the heating pipes (41) are electrically connected with an infrared heater (24), a sealing cover plate (12) is arranged at the top of the oven (11), and the oven (11) is communicated with a vacuum pump (25) through an air pipe. The main body of the transplanting mechanism (22) is arranged as a rail frame (21), the length of the rail frame (21) is same as the length of the rack (1), three pairs of movable supports (19) are arranged on the rail frame (21), an electric drive block (20) is arranged between each movable support (19) and the rail frame (21), and the electric drive block (20) is slidably arranged on the rail frame (21). A pair of supporting plates (37) are arranged on the up-down feeding mechanism (35), the cleaning tank (15), the hot air cutting water tank (14) and the oven (11).

2. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: A plurality of top cover plates (2) are arranged on the top of the rack (1), a plurality of machine side doors (13) and side sealing plates (23) are arranged on the side of the rack (1), and a positioning plate (42) is arranged at the bottom of the feeding port (17) and the discharging port (10) at the two ends of the rack (1).

3. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The rack (1) is provided with an electric control cabinet (8) on one side, and the machine cavity (5) is sequentially provided with a water supply tank (32), a water pump (30), a filter tank (27), a blower (26), a vacuum pump (25) and an infrared heater (24) from the feeding side to the discharging side.

4. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The front side of the feeding and discharging mechanism (35) is provided with a jacking frame (3502), the middle of the feeding and discharging mechanism (35) is provided with a vertical lead screw (3506), and both sides are respectively provided with a vertical sliding bar (3505). The lead screw (3506) is provided with a lifting block (3507), the lead screw (3506) penetrates the lifting block (3507) and is rotationally connected with the lifting block (3507), the bottom of the lead screw (3506) is drivingly arranged on a driving motor (3503), and the two sliding bars (3505) are respectively provided with a sliding block (3501). The lifting block (3507) and the two sliding blocks (3501) are connected with the jacking frame (3502), and the feeding and discharging mechanism (35) is provided with two grabbing mechanisms (3504) above.

5. The full-automatic integrated cleaning device for spinneret according to claim 4, characterized in that: The front of the grabbing mechanism (3504) is provided with a supporting plate (37), the grabbing mechanism (3504) is provided with a cylinder (34), and the cylinder (34) is drivingly provided with a horizontal air jacking shaft (40) connected with the supporting plate (37).

6. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The lower part of the adjusting mechanism (3) is provided with a bearing plate (302), one end of the bearing plate (302) is arranged on a moving table (303), and the other end is arranged on a support frame (304) provided with a roller. The bearing plate (302) is provided with a lifting table (301), the lifting table (301) is provided with a mounting table (305), and three ultrasonic transducers (4) are arranged on the mounting table (305).

7. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The mounting holes on the jig plate (18) are arranged in three rows and four columns, the spacing of the three mounting holes in the same column is the same as the spacing between the three ultrasonic transducers (4).

8. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The bottom sides of the two supporting plates (37) on the cleaning tank (15), the air cutting water tank (14) and the oven (11) are respectively provided with a jacking shaft (36), the bottom of the four jacking shafts (36) is arranged on a support plate (39), the three support plates (39) are arranged below the cleaning tank (15), the air cutting water tank (14) and the oven (11) respectively, and each support plate (39) is provided with a cylinder (34) below.

9. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The bottom of the air cutting water tank (14) is communicated with an air duct box (38), the side longitudinal section of the air duct box (38) is in the shape of an inverted isosceles trapezoid, and the air duct box (38) is communicated with the filter tank (27) through the air supply pipe (28).

10. The full-automatic integrated cleaning device for spinneret according to claim 1, characterized in that: The wind cutting water tank (14) is provided with a slide rail (33) on both sides of the top of the oven (11), the slide rail (33) extends into the machine cavity (5), the sealing cover plate (12) is slidably connected on the slide rail (33), a cylinder (34) is arranged in the machine cavity (5) and located at the rear side of the wind cutting water tank (14) and the oven (11) respectively, two cylinders (34) drive a pull rod (7) respectively, and the two pull rods (7) are connected with the two sealing cover plates (12) respectively.

Citation Information

Patent Citations

  • Vibrating-plate-type ultrasonic cleaning device and cleaning method for chemical fiber spinneret plate

    CN111389814A

Cited By

  • Full-automatic ultrasonic cleaning machine for spinneret plate in chemical fiber industry and cleaning process of full-automatic ultrasonic cleaning machine

    CN119753859A