Needle detector with adjusting structure

By adjusting the structure design, the height of the needle detector can be flexibly adjusted and the waste material can be collected separately, which solves the problems of substandard detection effect and poor applicability, and improves detection accuracy and work efficiency.

CN223805328UActive Publication Date: 2026-01-16LINSHU COUNTY BAISHILI CRAFTS CO LTD
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Patent Information

Application Number
CN202423079213.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-01-16
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing needle detectors cannot adjust the height of the detector according to the size or quantity of the object during detection, resulting in substandard detection results and the inability to effectively separate and collect the detected objects, thus having poor applicability.

Method used

A needle detector with an adjustable structure was designed, including an adjustment mechanism, a conveying component, a detection component, and a collection mechanism. The height of the detector is adjusted by the cooperation of a screw and a motor, and the object and waste are collected separately after detection.

Benefits of technology

It improves the accuracy and applicability of testing, reduces operational procedures, saves operation time, and increases work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needle detector with an adjusting structure, which relates to the technical field of needle detectors and comprises a base, a cabinet and a control panel are fixedly mounted at the top of the base, an adjusting mechanism is arranged at the top of the cabinet and comprises a screw and two support blocks, and a detection component is arranged at the tops of the two support blocks. The detection assembly comprises a control terminal and a detector, the control terminal is electrically connected with the detector, the screw drives the detection assembly to vertically move through two supporting blocks, a conveying assembly is arranged at the top of the cabinet and comprises a forward and reverse motor and a conveying belt, the forward and reverse motor drives the conveying belt to rotate, and a supporting frame is fixedly installed at the top of the base. A collecting mechanism is arranged on the top of the supporting frame. Objects and scraps can be separately collected after object detection is finished, the operation procedures of workers are effectively reduced, the operation time is saved, and the working efficiency and applicability are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to needle detector technology field, concretely relates to a needle detector with adjusting structure. BACKGROUND

[0002] The needle detector is a ferromagnetic metal sensing instrument, which is a kind of detection instrument applied to the textile industry under the classification of metal detector, and is mainly used for detecting ferromagnetic metal foreign matters in textiles. Therefore, the purpose of developing the metal detection instrument is to detect the broken needle of the textile.

[0003] Chinese patent CN219899249U discloses a needle detector, which comprises two supporting rods, a waste box, a magnet strip installed on the top of the two supporting rods through bolts, a connecting plate installed at the bottom of the two supporting rods through welding, a screw rod inserted into the connecting plate through the screw hole, a motor one inserted into one end of the screw rod through the connecting key, a rolling bearing inserted into the other end of the screw rod through the sleeve, a cleaning roller inserted into the waste box through the through hole at both ends of the waste box, a motor two installed on the front end of the waste box through bolts, and the cleaning roller inserted into the motor two through the connecting key.

[0004] The utility model and prior art with adjusting structure's needle detector, when detecting the article, the height of the detector cannot be adjusted according to the size or quantity of the article, which leads to the detection effect not meeting the standard when detecting different quantities of articles, affecting the detection effect, and the utility model has great limitations. At the same time, the article and the waste can not be collected separately after the article is detected, and the applicability is poor. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a needle detector with adjusting structure to overcome the above technical problems existing in the prior art.

[0006] A needle detector with adjusting structure, comprising a base, a cabinet and a control panel are fixedly installed on the top of the base, an adjusting mechanism is arranged on the top of the cabinet, the adjusting mechanism comprises a screw rod and two supporting blocks, a detection assembly is arranged on the top of the two supporting blocks, the detection assembly comprises a control terminal and a detector, the control terminal and the detector are electrically connected, the screw rod drives the detection assembly to move vertically through the two supporting blocks, a conveying assembly is arranged on the top of the cabinet, the conveying assembly comprises a forward-reverse motor and a conveying belt, the forward-reverse motor drives the conveying belt to rotate, a supporting frame is fixedly installed on the top of the base, a collecting mechanism is arranged on the top of the supporting frame, the collecting mechanism comprises a material collecting box, a scrap collecting box and a guide plate, a plurality of filter grooves are formed on the surface of the guide plate, the scrap collecting box and the guide plate are in sliding cooperation with the supporting frame, and the guide plate is arranged obliquely.

[0007] Preferably, the adjusting mechanism further comprises a second motor, a screw rod, a sliding block, two sliding rails and a fixed base, the fixed base is fixedly installed at one end of the cabinet, the second motor is fixedly installed at the top of the fixed base, the screw rod is fixedly connected with the output end of the second motor, the two sliding rails are both fixedly installed at the top of the cabinet, the two supporting blocks are both in sliding fit with the two sliding rails respectively, the sliding block is fixedly installed at one end of one of the supporting blocks and is threadedly sleeved on the screw rod, and the sliding block is in sliding fit with the sliding rail.

[0008] Preferably, the detection assembly further comprises a supporting plate, the supporting plate is fixedly installed at the top of the two supporting blocks, the control terminal is fixedly installed at the top of the supporting plate, and the detector is fixedly installed at the bottom of the base.

[0009] Preferably, the collecting mechanism further comprises an inclined plate, a vertical plate and two sleeving blocks, the inclined plate and the vertical plate are both fixedly installed at one end of the material guide plate, the two ends of the cabinet are both fixedly installed with a plurality of connecting rods, and the two sleeving blocks are both fixedly sleeved at the two ends of the connecting rod and the material guide plate respectively.

[0010] Preferably, the collecting mechanism further comprises two handlebars, and the two handlebars are both fixedly installed at one end of the material collecting box and the scrap collecting box respectively.

[0011] Preferably, the conveying assembly further comprises a conveying roller one and a conveying roller two, a protective cover is fixedly installed at one end of the cabinet, the reversible motor is fixedly installed at one end of the protective cover, one end of the conveying roller one is fixedly connected with the output end of the reversible motor, the conveying belt is sleeved on the conveying roller one and the conveying roller two, and the conveying roller two and the conveying roller one are both rotationally connected with the cabinet.

[0012] Preferably, a plurality of baffles are fixedly installed at the top of the cabinet.

[0013] Preferably, a plurality of supporting bases are fixedly installed at the bottom of the base.

[0014] Thanks to the above technical scheme, the present application has the following technical progress compared with the prior art:

[0015] 1、The needle detector with the adjusting structure can increase or reduce the distance between the detector and the conveying belt, so as to adjust the detection range of the detector according to the number and size of the objects, and improve the detection accuracy and applicability.

[0016] 2. The utility model provides a detect needle machine with adjusting structure, through the mutual cooperation between conveying mechanism, detection component, collection mechanism, cabinet, base and butt joint stem, can separate collection after article detection ends article and swarf, effectively reduce the operation procedure of staff, save operation time, improve work efficiency and applicability. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three -dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the sectional structure schematic diagram of the utility model;

[0019] Figure 3 It is the sectional structure schematic diagram of the utility model;

[0020] Figure 4 It is Figure 3 The enlarged schematic view of A part in it;

[0021] Figure 5 It is the local structure schematic diagram of the utility model;

[0022] Figure 6 It is the local structure schematic diagram of the utility model.

[0023] In the drawing:

[0024] 1, base;100, support seat;2, cabinet;200, baffle;201, butt joint stem;3, conveying component;301, positive and negative motor;302, conveying roller one;303, transmission belt;304, conveying roller two;4, protective cover;5, detection component;501, support plate;502, control terminal;503, detector;6, adjusting mechanism;601, motor two;602, screw;603, sliding block;604, sliding rail;605, support block;606, fixed base;7, support frame;8, collection mechanism;801, material collecting box;802, scrap collecting box;803, material guide plate;8031, filter groove;804, sleeve block;805, handle;806, inclined plate;807, vertical plate;9, control panel. DETAILED DESCRIPTION

[0025] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the following further describes the utility model in combination with specific embodiments:

[0026] For example, Figures 1-6The utility model provides a needle detector with adjusting structure, including base 1, the top fixed mounting of base 1 has the cabinet 2 and control panel 9, the top of cabinet 2 is provided with adjusting mechanism 6, adjusting mechanism 6 includes screw rod 602 and two support blocks 605, the top of two support blocks 605 is provided with detection assembly 5, detection assembly 5 includes control terminal 502 and detector 503, control terminal 502 with detector 503 electricity is connected, screw rod 602 passes through two support blocks 605 and drives detection assembly 5 vertical movement, the top of cabinet 2 is provided with conveying assembly 3, conveying assembly 3 includes positive and negative motor 301 and transmission belt 303, positive and negative motor 301 drives transmission belt 303 rotation, the top fixed mounting of base 1 has support frame 7, the top of support frame 7 is provided with collection mechanism 8, collection mechanism 8 includes material collecting box 801, scrap collecting box 802 and guide plate 803, the surface of guide plate 803 is provided with a plurality of filter grooves 8031, scrap collecting box 802 with guide plate 803 all with support frame 7 sliding fit, guide plate 803 is inclined arrangement.

[0027] The staff first starts positive and negative motor 301 and control terminal 502, the output end rotation of positive and negative motor 301 drives transmission belt 303 rotation, transmission belt 303 rotates and places the article to be detected on transmission belt 303, so that transmission belt 303 conveys the article, when the article passes the bottom of detector 503, detector 503 detects the article, if detects the metal foreign matter, the output end of positive and negative motor 301 reverses, so that the article moves a distance in reverse, and then re-detects after screening, if the article does not have the metal foreign matter mixed in, the article falls on guide plate 803 through transmission belt 303 at this time, the impurities in the article can be screened through a plurality of filter grooves 8031 when sliding on guide plate 803, and then fall into scrap collecting box 802, and the material falls into material collecting box 801 through guide plate 803, which can filter and collect the material after the detection of the material ends, effectively saving the operation time of the staff, improving the work efficiency and applicability.

[0028] When the article is more, and the distance between detector 503 and transmission belt 303 is too close to detect the article fully, the staff rotates screw rod 602, screw rod 602 rotates and drives control terminal 502 and detector 503 to move vertically upward through two support blocks 605, thereby increasing the distance between detector 503 and transmission belt 303, so as to increase the detection range of detector 503, prevent the article from being too large or too much to be insufficiently detected, and further improve the applicability.

[0029] As Figures 3-4As shown in the figure, in one embodiment, the adjusting mechanism 6 further comprises a second motor 601, a screw rod 602, a sliding block 603, two sliding rails 604 and a fixed seat 606, the fixed seat 606 is fixedly installed at one end of the cabinet 2, the second motor 601 is fixedly installed at the top of the fixed seat 606, the screw rod 602 is fixedly connected with the output end of the second motor 601, the two sliding rails 604 are both fixedly installed at the top of the cabinet 2, the two supporting blocks 605 are both in sliding fit with the two sliding rails 604, the sliding block 603 is fixedly installed at one end of one of the supporting blocks 605 and is threaded on the screw rod 602, and the sliding block 603 is in sliding fit with the sliding rail 604.

[0030] The second motor 601 can further reduce the physical expenditure of the staff, improve the relevance between structures, and further improve the applicability.

[0031] As shown in the figure, Figures 1-2 in one embodiment, the detection assembly 5 further comprises a supporting plate 501, the supporting plate 501 is fixedly installed at the top of the two supporting blocks 605, the control terminal 502 is fixedly installed at the top of the supporting plate 501, and the detector 503 is fixedly installed at the bottom of the base 1.

[0032] The supporting plate 501 is used for supporting the control terminal 502 and the detector 503, and improves the structural stability.

[0033] The control terminal 502 and the detector 503 are both prior art and will not be described here.

[0034] As shown in the figure, Figure 3 and Figures 5-6 in one embodiment, the collecting mechanism 8 further comprises an inclined plate 806, a vertical plate 807 and two sleeve blocks 804, the inclined plate 806 and the vertical plate 807 are both fixedly installed at one end of the guide plate 803, the two ends of the cabinet 2 are both fixedly installed with a plurality of connecting rods 201, the two sleeve blocks 804 are respectively fixedly sleeved at two ends of one of the connecting rods 201 and the guide plate 803, and the collecting mechanism 8 further comprises two handles 805, the two handles 805 are respectively fixedly installed at one end of the material collecting box 801 and the scrap collecting box 802.

[0035] The inclined plate 806 and the vertical plate 807 can further limit the waste and impurities, improve the scrap collecting effect, and the two handles 805 facilitate the staff to take out the material collecting box 801 and the scrap collecting box 802, reduce the operation difficulty, and further improve the applicability.

[0036] As shown in the figure, Figure 2As shown, in one embodiment, the conveying assembly 3 further includes a first conveying roller 302 and a second conveying roller 304. A protective cover 4 is fixedly installed at one end of the cabinet 2. The forward and reverse motor 301 is fixedly installed at one end of the protective cover 4. One end of the first conveying roller 302 is fixedly connected to the output end of the forward and reverse motor 301. The conveyor belt 303 is sleeved on the first conveying roller 302 and the second conveying roller 304. The second conveying roller 304 and the first conveying roller 302 are both rotatably connected to the cabinet 2.

[0037] Both conveyor roller 1 302 and conveyor roller 2 304 are for driving and supporting the transmission belt 303, making the transmission belt 303 more stable when rotating. At the same time, the protective cover 4 is used to protect the forward and reverse motors 301, improve the protection effect of the forward and reverse motors 301, and extend the service life of the equipment.

[0038] like Figure 1 As shown, in one embodiment, a plurality of baffles 200 are fixedly installed on the top of the cabinet 2, and a plurality of support bases 100 are fixedly installed on the bottom of the base 1.

[0039] The support base 100 is used to raise the height of the base 1 off the ground, making it easier to move equipment and improving its applicability.

[0040] The working principle of this needle detector with adjustment mechanism will be explained in detail below:

[0041] The operator first starts the forward / reverse motor 301 and the control terminal 502 via the control panel 9. When the output of the forward / reverse motor 301 rotates, it drives the first conveyor roller 302 to rotate. The first conveyor roller 302 then works in conjunction with the second conveyor roller 304 to drive the conveyor belt 303. The object to be tested is placed on the conveyor belt 303, allowing it to transport the object. When the object passes the bottom of the detector 503, the detector 503 detects it. If a metallic foreign object is detected, the output of the forward / reverse motor 301 reverses, causing the object to rotate in the opposite direction. After moving a certain distance and then re-inspecting after screening, if there are no metal foreign objects mixed in the object, the object will fall onto the guide plate 803 via the conveyor belt 303. When the object slides on the guide plate 803, the impurities can be screened through several filter tanks 8031, and then fall into the chip box 802 under the limiting action of the inclined plate 806 and the vertical plate 807. The material will fall into the collection box 801 via the guide plate 803. This can filter and collect the material after the inspection, effectively saving the operator's operation time and improving work efficiency and applicability.

[0042] When the articles are more, the detector 503 is too close to the conveying belt 303 and cannot fully detect the articles, the staff starts the motor two 601 through the control panel 9, the output end of the motor two 601 rotates and drives the screw rod 602 to rotate, the screw rod 602 rotates and cooperates with the sliding block 603, the sliding block 603 moves one of the support blocks 605 under the limiting action of the slide rail 604, at this time, the two support blocks 605 cooperate with each other and drive the support plate 501 to move vertically, the support plate 501 drives the control terminal 502 and the detector 503 to move vertically upward after moving, thereby increasing the distance between the detector 503 and the conveying belt 303, thereby increasing the detection range of the detector 503, preventing the detection from being insufficient when the articles are large or more, and further improving the applicability.

[0043] The above has made a detailed description of the utility model in general, but on the basis of the utility model, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.

Claims

1. A needle detector with an adjusting structure, comprising a base (1), characterized in that: The top of the base (1) is fixedly installed with a cabinet (2) and a control panel (9), the top of the cabinet (2) is provided with an adjusting mechanism (6), the adjusting mechanism (6) comprises a screw rod (602) and two supporting blocks (605), the top of the two supporting blocks (605) is provided with a detection assembly (5), the detection assembly (5) comprises a control terminal (502) and a detector (503), the control terminal (502) and the detector (503) are electrically connected, the screw rod (602) drives the detection assembly (5) to move vertically through the two supporting blocks (605), the top of the cabinet (2) is provided with a conveying assembly (3), the conveying assembly (3) comprises a reversible motor (301) and a conveying belt (303), the reversible motor (301) drives the conveying belt (303) to rotate, the top of the base (1) is fixedly installed with a support frame (7), the top of the support frame (7) is provided with a collecting mechanism (8), the collecting mechanism (8) comprises a material collecting box (801), a scrap collecting box (802) and a guide plate (803), a plurality of filter grooves (8031) are formed in the surface of the guide plate (803), the scrap collecting box (802) and the guide plate (803) are in sliding fit with the support frame (7), and the guide plate (803) is inclined.

2. The needle detector with an adjusting structure according to claim 1, characterized in that: The adjusting mechanism (6) further comprises a motor two (601), a screw rod (602), a sliding block (603), two sliding rails (604) and a fixed seat (606), the fixed seat (606) is fixedly installed at one end of the cabinet (2), the motor two (601) is fixedly installed at the top of the fixed seat (606), the screw rod (602) is fixedly connected with the output end of the motor two (601), the two sliding rails (604) are fixedly installed at the top of the cabinet (2), the two supporting blocks (605) are in sliding fit with the two sliding rails (604) respectively, and the sliding block (603) is fixedly installed at one end of one of the supporting blocks (605) and is threadedly sleeved on the screw rod (602).

3. The needle detector with an adjusting structure according to claim 1, characterized in that: The detection assembly (5) further comprises a supporting plate (501), the supporting plate (501) is fixedly installed at the top of the two supporting blocks (605), the control terminal (502) is fixedly installed at the top of the supporting plate (501), and the detector (503) is fixedly installed at the bottom of the base (1).

4. The needle detector with an adjusting structure according to claim 1, characterized in that: The collecting mechanism (8) further comprises an inclined plate (806), a vertical plate (807) and two sleeve blocks (804), the inclined plate (806) and the vertical plate (807) are fixedly installed at one end of the guide plate (803), a plurality of butt joints (201) are fixedly installed at the two ends of the cabinet (2), and the two sleeve blocks (804) are fixedly sleeved at the two ends of one of the butt joints (201) and the guide plate (803) respectively.

5. The needle detector with an adjusting structure according to claim 1, characterized in that: The collecting mechanism (8) further comprises two handlebars (805), and the two handlebars (805) are respectively fixedly installed at one end of the aggregate box (801) and the scrap box (802).

6. The needle detector with an adjusting structure according to claim 1, characterized in that: The conveying assembly (3) further comprises a conveying roller one (302) and a conveying roller two (304), one end of the cabinet (2) is fixedly installed with a protective cover (4), the positive and negative motor (301) is fixedly installed at one end of the protective cover (4), one end of the conveying roller one (302) is fixedly connected with the output end of the positive and negative motor (301), the conveying belt (303) is sleeved on the conveying roller one (302) and the conveying roller two (304), and the conveying roller two (304) and the conveying roller one (302) are rotationally connected with the cabinet (2).

7. The needle detector with an adjusting structure according to claim 1, characterized in that: A plurality of baffles (200) are fixedly installed at the top of the cabinet (2).

8. The needle detector with an adjusting structure according to claim 1, characterized in that: A plurality of supporting seats (100) are fixedly installed at the bottom of the base (1).

Citation Information

Patent Citations

  • Needle detector

    CN219899249U