Solar wall lamp capable of achieving automatic production

Abstract

The utility model discloses a solar wall lamp capable of achieving automatic production, and particularly relates to the technical field of solar wall lamp processing, the solar wall lamp comprises a shell and a lens body, the shell is provided with an illumination mechanism, the illumination mechanism comprises a lamp body arranged in the shell, the lamp body is provided with a plurality of first lens clamping grooves, and the lens clamping grooves are formed in the lens clamping grooves. The lens body is matched with the first lens clamping groove. After the lens body is installed on the first lens clamping groove and the second lens clamping groove, seamless welding is carried out on the lens body through the ultrasonic welding technology, so that the waterproof performance of a product can be remarkably improved, meanwhile, manual operation (such as gluing and screw turning) is not needed in the installation process, and the installation efficiency is greatly improved. And therefore, the labor cost is effectively reduced, and the product competitiveness is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to solar wall lamp processing technical field more specifically, the utility model relates to a kind of solar wall lamp that can realize automation production. BACKGROUND

[0002] Solar wall lamp is a kind of outdoor lighting equipment using solar energy as energy, usually installed on wall, fence or other fixed structure. It converts solar energy into electrical energy by solar panel, stores in built-in battery, for use at night or insufficient light. Solar wall lamp is mainly composed of solar panel, battery, LED lamp bead, controller and shell.

[0003] In order to optimize the lighting effect, LED lamp bead generally cooperates with lens, the lens on the traditional solar wall lamp is generally glued on the lamp body using glue, or the lens is embedded in the specific groove of the lamp body, and cooperates with sealing ring, in order to improve durability, some lenses are also fixed on the lamp body by screw.

[0004] These traditional lens installation processes mostly need manual operation, and the automation level is low, and additional materials such as glue and screw are also needed, with the continuous increase of labor cost, the manufacturing cost is obviously improved, and the product competitiveness is reduced. UTILITY MODEL CONTENT

[0005] The solar wall lamp provided by the utility model can realize automation production, and the problems that the installation process of the lens on the existing solar wall lamp mostly needs manual operation, the automation level is low, and additional materials such as glue and screw are also needed, with the continuous increase of labor cost, the manufacturing cost is obviously improved, and the product competitiveness is reduced can be solved.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a kind of solar wall lamp that can realize automation production, comprising: shell and lens body, shell is provided with lighting mechanism, lighting mechanism includes the lamp body arranged in shell, the lamp body is provided with a plurality of lens clamping grooves one, lens body is matched with lens clamping groove one.

[0007] In a preferred embodiment, the shell is provided with a sealing mechanism, the sealing mechanism includes a face cover, the face cover is provided with a plurality of lens clamping grooves two, the lens clamping grooves two are matched with the lens body, the side of the face cover close to the lamp body is provided with buckle two, the shell is provided with clamping groove, the buckle two is matched with the clamping groove.

[0008] In a preferred embodiment, the lamp body is provided with a PCB assembly, the PCB assembly comprises a PCB board, and a plurality of LED lamp beads are arranged on the PCB board, and the LED lamp beads are matched with corresponding lens bodies.

[0009] In a preferred embodiment, the lamp body is provided with a battery pole piece, and a welding clamping groove is formed on the PCB board and matched with the battery pole piece.

[0010] In a preferred embodiment, the lamp body is provided with a guide column, and a guide hole is formed on the PCB board and matched with the guide column.

[0011] In a preferred embodiment, the lamp body is provided with a buckle one, and a clamping hole is formed on the PCB board and matched with the buckle one.

[0012] The utility model discloses beneficial effect lies in:

[0013] The utility model discloses through the seamless welding of the lens body by using ultrasonic welding process after installing the lens body to lens clamping groove one and lens clamping groove two, can significantly improve the waterproof performance of product, and still need not manual operation (for example, glue, screwing etc.) during installation, thereby effectively reduce the labor cost, so as to significantly improve the product competitiveness;

[0014] The utility model discloses the connecting part of the battery pole piece and the PCB board is designed as the form of clamping groove, thereby directly inserting the battery pole piece on the PCB board, then the batch welding of battery pole piece can be realized through the wave crest welding equipment, and compared with traditional wire welding, this design structure can greatly improve production efficiency, thereby guaranteeing the stability of product and significantly reducing labor cost, so as to further improve the product competitiveness. DRAWINGS

[0015] Figure 1 It is the assembly process schematic drawing of the face cover and the shell of the utility model.

[0016] Figure 2 It is the assembly process schematic drawing of the lens body and the lamp body of the utility model.

[0017] Figure 3 It is the assembly process schematic drawing of the PCB board and the lamp body of the utility model.

[0018] Figure 4 It is the assembly process schematic drawing of the PCB board and the battery pole piece of the utility model.

[0019] Figure 5 It is the assembly process three-dimensional schematic drawing of the lens body and the face cover of the utility model.

[0020] Figure 6 The assembled process of the lens body and the face cover is shown in the figure.

[0021] The reference signs are: 1, shell; 2, lighting mechanism; 21, lamp body; 22, lens clamping groove one; 23, guide column; 24, buckle one; 3, sealing mechanism; 31, face cover; 32, lens clamping groove two; 33, buckle two; 4, PCB assembly; 41, PCB board; 42, LED lamp bead; 43, welding clamping groove; 44, battery pole piece; 45, clamping hole; 46, guide hole; 5, lens body. DETAILED DESCRIPTION

[0022] The following detailed description of the application is made in conjunction with the accompanying drawings, it is necessary to point out here that the following detailed description is only used to further illustrate the application, and cannot be understood as limiting the scope of protection of the application, and the skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.

[0023] Referring to the description accompanying Figures 1 to 6 A solar wall lamp capable of realizing automatic production, comprising: a shell 1 and a lens body 5, the shell 1 is provided with a lighting mechanism 2, the lighting mechanism 2 comprises a lamp body 21 arranged in the shell 1, the lamp body 21 is provided with a plurality of lens clamping grooves one 22, the lens body 5 is matched with the lens clamping groove one 22.

[0024] It should be noted that when the lens body 5 is installed on the lens clamping groove one 22, the installation of the lens body 5 can be completed by using ultrasonic process;

[0025] Further, the ultrasonic process can make the material contact surface generate heat by high-frequency vibration (20-40 kHz), and the molten material can be quickly cooled to form molecular layer fusion, realizing seamless sealing. This process avoids the use of glue, screws and other additional materials, and directly realizes the effect of fixed installation through the fusion of the material itself, and the seamless sealing connection realized by the fusion of the material molecular layer can significantly improve the waterproof performance of the product, and at the same time, since manual operation (such as gluing, screwing, etc.) is not required during installation, the production efficiency of the product is effectively improved.

[0026] In the embodiment, the implementation scenario is specifically: first, the lens body 5 is placed in the corresponding lens clamping groove one 22 on the lamp body 21 in sequence, the position is adjusted, and then placed on the preset ultrasonic welding device, after the ultrasonic welding device is started, the lens body 5 and the lens clamping groove one 22 can be seamlessly connected due to the fusion of the material molecular layer.

[0027] Further, the lens body 5 can be made of polycarbonate (PC) or other suitable ultrasonic welding materials known to those skilled in the art, or a frame or support made of polypropylene (PP) or other suitable ultrasonic welding materials known to those skilled in the art can be provided outside the lens body 5 to facilitate the installation of the lens body 5 and the lens slot 22.

[0028] Further, the lens slot 22 can be made of ABS plastic, aluminum alloy or other suitable ultrasonic welding materials known to those skilled in the art.

[0029] Referring to the drawings accompanying the specification Figure 1 , Figure 5 and Figure 6 In this embodiment, the shell 1 is provided with a sealing mechanism 3, which includes a face cover 31 provided with a plurality of lens slots 32, the lens slots 32 being adapted to the lens body 5, and the face cover 31 is provided with a buckle 33 near the lamp body 21, and the shell 1 is provided with a clamping groove, and the buckle 33 is adapted to the clamping groove.

[0030] It should be noted that the lens slot 32 can be made of the same material as the lens slot 22.

[0031] Referring to the drawings accompanying the specification Figure 3 and Figure 4 In this embodiment, the lamp body 21 is provided with a PCB assembly 4, which includes a PCB board 41 provided with a plurality of LED beads 42, and the LED beads are adapted to the corresponding lens body 5.

[0032] It should be noted that the number and position of the LED beads can be adjusted by the staff according to the actual situation, which is a known prior art to those skilled in the art, and will not be described in this embodiment.

[0033] Referring to the drawings accompanying the specification Figure 3 and Figure 4 In this embodiment, the lamp body 21 is provided with a battery tab 44, and the PCB board 41 is provided with a welding slot 43 adapted to the battery tab 44.

[0034] It should be noted that the battery tab 44 includes a positive tab and a negative tab for connecting with a pre-set battery.

[0035] Further, the connecting part of the battery pole piece 44 and the PCB plate 41 is designed in the form of a clamping groove, so that the battery pole piece 44 is directly inserted on the PCB plate 41, and then the batch welding of the battery pole piece 44 can be realized through the peak welding equipment. Compared with the traditional wire welding, the design structure can greatly improve the production efficiency, thereby ensuring the stability of the product while significantly reducing the labor cost.

[0036] With reference to the drawings Figure 3 and Figure 4 In the embodiment, the lamp body 21 is provided with a guide column 23, and the PCB plate 41 is provided with a guide hole 46, and the guide column 23 is matched with the guide hole 46.

[0037] It should be noted that the guide column 23 and the guide hole 46 can assist the PCB plate 41 to be installed more accurately and quickly, thereby improving the production efficiency.

[0038] With reference to the drawings Figure 2 and Figure 3 In the embodiment, the lamp body 21 is provided with a buckle 24, and the PCB plate 41 is provided with a clamping hole 45, and the buckle 24 is matched with the clamping hole 45.

[0039] It should be noted that the buckle 24 and the clamping hole 45 can effectively reduce the use of screws, thereby significantly improving the production efficiency and saving material and labor cost.

[0040] The above-described embodiments only express several embodiments of the utility model, and the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent range. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection range of the utility model.

Claims

1. A solar wall lamp capable of automated production, characterized in that, Include: The shell (1) and lens body (5), the shell (1) is provided with lighting mechanism (2), the lighting mechanism (2) includes the lamp body (21) arranged in the shell (1), the lamp body (21) is provided with a plurality of lens slot one (22), the lens body (5) is adapted to lens slot one (22).

2. The solar wall lamp of claim 1, wherein, The shell (1) is provided with sealing mechanism (3), the sealing mechanism (3) includes face cover (31), the face cover (31) is provided with a plurality of lens slot two (32), the lens slot two (32) is adapted to lens body (5), the face cover (31) is close to the side of lamp body (21) and is provided with buckle two (33), the shell (1) is provided with clamping groove, the buckle two (33) is adapted to clamping groove.

3. The solar wall lamp of claim 2, wherein, The lamp body (21) is provided with PCB assembly (4), the PCB assembly (4) includes PCB board (41), the PCB board (41) is provided with a plurality of LED lamp beads (42), the LED lamp bead is adapted to the corresponding lens body (5).

4. The solar wall lamp of claim 3, wherein, The lamp body (21) is provided with battery pole piece (44), the PCB board (41) is provided with welding slot (43), the welding slot (43) is adapted to battery pole piece (44).

5. The solar wall lamp of claim 4, wherein, The lamp body (21) is provided with guide column (23), the PCB board (41) is provided with guide hole (46), the guide column (23) is adapted to guide hole (46).

6. The solar wall lamp of claim 5, wherein, The lamp body (21) is provided with buckle one (24), the PCB board (41) is provided with clamping hole (45), the buckle one (24) is adapted to clamping hole (45).

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