High-frequency winding inductor winding machine with anti-winding mechanism

By designing an anti-tangle mechanism, and utilizing a tangent cylinder and a clamping cylinder in conjunction with a servo motor, automated winding of high-frequency winding inductors is achieved, solving the problems of low winding efficiency and wire core tangling, and improving work efficiency.

CN223809013UActive Publication Date: 2026-01-16DONGGUAN ZHAODONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520069912.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-16
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

High-frequency wire-wound inductors have low winding efficiency, are difficult to wind, and are prone to wire core tangling.

Method used

An anti-tangle mechanism is adopted, in which the wire core is cut by a cutting cylinder and then clamped by a clamping cylinder. Combined with the synergistic action of the servo motor and the cylinder, the wire core is automatically picked up and wound, ensuring that the wire core is fully wound on the inductor shell.

Benefits of technology

It improves winding efficiency, avoids the problem of wire core tangling, realizes the automated winding process, and saves manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of inductor winding machines, particularly relates to a high-frequency winding inductor winding machine with an anti-winding mechanism, and aims to solve the problems of low winding efficiency, high winding difficulty and easiness in core winding in the background technology, and adopts the technical scheme that the high-frequency winding inductor winding machine comprises a rack, the inner wall of one side of the rack is fixedly connected with a first electric guide rail through a screw, and a second electric guide rail is fixedly connected with a second electric guide rail through a screw; and a sliding block of the electric guide rail I is fixedly connected with a horizontal cylinder. The wire cutting cylinder can cut off a wire core and clamp the wire core, and when the wire cutting cylinder is driven by the first electric guide rail and the horizontal cylinder in turn to move, the wire core can be controlled to be transferred to one side of the wire clamping cylinder back and forth, so that automatic material taking of the wire core is realized, manpower is saved, and working efficiency is improved; the bottom pipe is driven by the servo motor to rotate, automatic winding of the inductor shell is achieved, the full-line state of a wire core can be guaranteed along with gradual downward movement of the positioning base, and the problem of winding is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of inductance winding machine, especially to a high frequency winding inductance winding machine with anti -winding mechanism. BACKGROUND

[0002] High frequency winding inductance refers to inductance element under high frequency state, and is mainly used in power supply, radio frequency communication, modulation, digital television, medical instrument and the field etc.. Compared with ordinary inductance, high frequency winding inductance has higher requirements in frequency range, quality factor, temperature characteristic etc..

[0003] High frequency winding inductance needs to be wound and assembled in the processing stage, and although the conventional manual winding mode can satisfy the basic winding requirement, the winding efficiency is low, and for some small size inductance, the winding difficulty is big, and the wire core winding problem is prone to occur. UTILITY MODEL CONTENT

[0004] In view of the deficiency of prior art, the utility model provides a high frequency winding inductance winding machine with anti -winding mechanism, overcomes the deficiency of prior art, effectively solves the winding efficiency low, the difficulty is big, and the core winding problem is prone to occur.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A high frequency winding inductance winding machine with anti -winding mechanism, including the frame, the frame one side inner wall is fixedly connected with electric guide rail no.

[0007] The bottom outer wall of the frame is fixedly connected with servo motor through screw, and the servo motor output shaft is fixedly connected with bottom pipe, the top of the inner wall of bottom pipe is slidably connected with positioning seat, and the positioning seat and bottom pipe are fixedly connected with spring, the outer wall of bottom pipe is welded with disc, and the top outer wall of disc is installed with line clamping cylinder, the top outer wall of the frame is fixedly connected with electric guide rail no.

[0008] Preferably, the top of the outer wall of the lower pressing head is fixedly connected with the air pipe.

[0009] Preferably, the bottom inner wall of the frame is welded with fixed frame, and the top outer wall of the fixed frame is welded with symmetrically distributed threading pipe, and the inner wall of the threading pipe is slidably connected with wire core.

[0010] Preferably, the bottom inner wall of the frame is welded with material taking frame, and the inner wall of the material taking frame is placed with inductance shell.

[0011] Preferably, the material taking frame is provided with a material falling frame on one side.

[0012] Preferably, support legs are welded to the outer wall of the bottom of the frame.

[0013] The utility model discloses the beneficial effect is:

[0014] 1, the high frequency winding inductance winding machine of this design has anti -entanglement mechanism, and the wire core can be cut and clamped by cutting cylinder, and when the cutting cylinder is moved by electric guide rail one and horizontal cylinder rotation, the wire core can be controlled to transfer to the side of clamp cylinder, realizes the automatic taking of wire core, saves manpower, improves work efficiency.

[0015] 2, the high frequency winding inductance winding machine of this design has anti -entanglement mechanism, and the inductance shell can be adsorbed by the lower pressure head, and the positioning of inductance shell can be completed by the lower pressure head that is moved down by vertical cylinder, when the wire core is clamped by clamp cylinder, realizes the automatic winding of inductance shell by servo motor and bottom pipe rotation, and with the gradual down of positioning seat, can guarantee the full line state of wire core, avoids the problem of winding. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model proposes a kind of high frequency winding inductance winding machine of whole structure schematic diagram of anti -entanglement mechanism of this design;

[0017] Figure 2 The utility model proposes a kind of bottom pipe internal connection structure schematic diagram of high frequency winding inductance winding machine of anti -entanglement mechanism of this design;

[0018] Figure 3 The utility model proposes a kind of fixed frame connection structure schematic diagram of high frequency winding inductance winding machine of anti -entanglement mechanism of this design.

[0019] In the drawing: 1, frame;2, electric guide rail one;3, horizontal cylinder;4, cutting cylinder;5, servo motor;6, bottom pipe;7, positioning seat;8, spring;9, disc;10, clamp cylinder;11, electric guide rail two;12, vertical cylinder;13, lower pressure head;14, gas pipe;15, fixed frame;16, threading pipe;17, wire core;18, material taking frame;19, material falling frame. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0021] Embodiment one, refer to Figure 1The utility model relates to a high frequency winding inductance winding machine with anti -entangling mechanism, including frame 1, one side inner wall of frame 1 is fixedly connected with electric guide rail no.

[0022] In this embodiment, the wire cutting cylinder 4 can cut and clamp the wire core 17, and when the wire cutting cylinder 4 is moved by the electric guide rail no.

[0023] Embodiment two, refer to Figures 1-2 A high frequency winding inductance winding machine with anti -entangling mechanism, the bottom outer wall of frame 1 is fixedly connected with servo motor 5 by screw, and servo motor 5 output shaft is fixedly connected with bottom pipe 6, the top of the inner wall of bottom pipe 6 is slidably connected with positioning seat 7, and spring 8 is fixedly connected between positioning seat 7 and bottom pipe 6, and disc 9 is welded on the outer wall of bottom pipe 6, and clamping cylinder 10 is installed on the top outer wall of disc 9, the top outer wall of frame 1 is fixedly connected with electric guide rail no.

[0024] In this embodiment, the wire cutting cylinder 4 can cut and clamp the wire core 17, and when the wire cutting cylinder 4 is moved by the electric guide rail no.

[0025] Refer to Figure 1 The top of the outer wall of lower pressure head 13 is fixedly connected with air pipe 14.

[0026] Refer to Figure 3 The bottom inner wall of frame 1 is welded with fixed frame 15, and the top outer wall of fixed frame 15 is welded with symmetrically distributed threading pipe 16, and wire core 17 is slidably connected in the inner wall of threading pipe 16.

[0027] Refer to Figure 1 The bottom inner wall of frame 1 is welded with material taking frame 18, and inductance shell is placed in the inner wall of material taking frame 18.

[0028] Refer to Figure 1 The side of material taking frame 18 is provided with blanking frame 19.

[0029] Refer to Figure 1 The bottom outer wall of frame 1 is welded with symmetrically distributed supporting legs.

[0030] Working principle: first in the vertical cylinder 12 under the action of the lower head 13 will be inductance shell adsorbed to the positioning seat 7, and then through the tangent cylinder 4 clamping wire core 17, and rely on electric guide rail 2 and horizontal cylinder 3 will tangent cylinder 4 to the side of the wire clamping cylinder 10, after by wire clamping cylinder 10 clamping wire core 17, and through the servo motor 5 drive bottom tube 6 rotation, wire core 17 will be constantly wound on the inductance shell, winding end again by lower head 13 adsorbed inductance shell and transfer to the blanking frame 19 above material.

[0031] The above, only for the preferred specific embodiments of the present application, but the scope of the present application is not limited to this, any skilled in the art of the technical personnel in the present application disclosed in the technical range, according to the technical scheme of the present application and the utility model concept to be equivalent to replace or change, should be covered in the scope of the present application.

Claims

1. A high-frequency wire-wound inductor winding machine with an anti-winding mechanism, comprising a frame (1), characterized in that, The inner wall of one side of the rack (1) is fixedly connected with the electric guide rail one (2) through screws, and the horizontal cylinder (3) is fixedly connected on the sliding block of the electric guide rail one (2), the piston rod of the horizontal cylinder (3) is fixedly connected with the tangent cylinder (4); The bottom outer wall of the rack (1) is fixedly connected with the servo motor (5) through screws, and the output shaft of the servo motor (5) is fixedly connected with the bottom pipe (6), the top of the inner wall of the bottom pipe (6) is slidably connected with the positioning seat (7), the positioning seat (7) and the bottom pipe (6) are fixedly connected with the spring (8), the outer wall of the bottom pipe (6) is welded with the disc (9), the top outer wall of the disc (9) is provided with the wire clamping cylinder (10), the top outer wall of the rack (1) is fixedly connected with the electric guide rail two (11) through screws, and the vertical cylinder (12) is fixedly connected on the sliding block of the electric guide rail two (11), the piston rod of the vertical cylinder (12) is fixedly connected with the pressing head (13).

2. The high-frequency wire winding inductor winding machine with an anti-winding mechanism according to claim 1, characterized in that, The top of the outer wall of the pressing head (13) is fixedly connected with the air pipe (14).

3. The high frequency wire winding inductor winding machine with anti-winding mechanism according to claim 1, characterized in that, The bottom inner wall of the rack (1) is welded with the fixing frame (15), and the top outer wall of the fixing frame (15) is welded with the wire penetrating pipe (16) which is symmetrically distributed, the inner wall of the wire penetrating pipe (16) is slidably connected with the wire core (17).

4. The high frequency wire winding inductor winding machine with anti-winding mechanism according to claim 1, characterized in that, The bottom inner wall of the rack (1) is welded with the material taking frame (18), and the inner wall of the material taking frame (18) is placed with the inductance shell.

5. The high frequency wire winding inductor winding machine with anti-winding mechanism according to claim 4, characterized in that, The material taking frame (18) is provided with the blanking frame (19) on one side.

6. The high frequency wire winding inductor winding machine with anti-winding mechanism according to claim 1, characterized in that, The bottom outer wall of the rack (1) is welded with the support leg which is symmetrically distributed.