Cable clamp for connecting transverse supporting rod of flexible photovoltaic support and prestressed steel strand

By designing a cable clamp structure, the complexity and weight issues of connecting the transverse struts and steel strands in photovoltaic flexible supports are solved, achieving lightweight and stable connections, making it suitable for photovoltaic support systems in complex terrains.

CN223809716UActive Publication Date: 2026-01-16HUAFENG TECH (NANJING) CO LTD
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Patent Information

Application Number
CN202520160493.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-16
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

In existing flexible photovoltaic supports, the connection between the horizontal wind-resistant struts and the prestressed steel strands is complex, resulting in high construction difficulty, heavy weight, increased load, and difficulty in installation and fixation, which affects construction quality and safety.

Method used

The cable clamp structure includes a rod connecting block, a fixed clamp block, a movable clamp block, and a locking component. Through the use of aluminum alloy material and a through groove design, it achieves stable fixation and lightweight connection of the steel strand. The tilt angle design of the rod connecting block ensures that the support rods are connected in parallel. The connector is used to fix the support rods and the cable clamp.

Benefits of technology

It improves construction convenience and installation ease, reduces self-weight and load, enhances connection stability and applicability, is suitable for various strut connections, and is suitable for photovoltaic support systems in complex terrain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable clamp used for connecting a flexible photovoltaic support transverse supporting rod and a prestressed steel strand, which comprises a supporting rod, a steel strand and cable clamps, the cable clamps are arranged on the steel strand, two ends of the supporting rod are respectively connected with one cable clamp, and each cable clamp comprises a rod piece connecting block, a fixed clamping block, a movable clamping block and a locking piece. The rod piece connecting block is arranged on the fixed clamping block, the movable clamping block and the fixed clamping block are attached and connected and locked through the locking piece, the rod piece connecting block is inclined, an inclined angle beta is formed between the rod piece connecting block and the vertical direction, and the rod piece connecting block, the fixed clamping block and the movable clamping block are all made of aluminum alloy materials. The device has the advantages that the hooping parts of the fixed clamping block and the movable clamping block are combined to clamp the steel strand, the cable clamps are connected with the steel strand, the two ends of the supporting rod are attached and fixed to the rod piece connecting blocks of the different cable clamps respectively, the supporting rod is connected with the cable clamps, a stable system is formed, construction is convenient, and installation is easy and convenient; the aluminum alloy material is high in strength and light in self weight, and extra loads can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic technology field, concretely is a cable clamp for the transverse support rod and pre -stress steel strand connection of flexible photovoltaic support. BACKGROUND

[0002] The photovoltaic flexible support has the characteristics of large span and high clearance, is widely used in complex terrains such as pond, sewage treatment plant, mountain, can realize large span operation on various terrains, and will not cause ecological environment influence to the original crop species and other breeding areas of land, effectively improves the utilization of land. In order to respond to different span requirements, the flexible support has developed three forms of single cable flexible support (component cable), two cable flexible support (component cable + bearing cable) and three cable flexible support (component cable + bearing cable + stabilizing cable), and the two cable and three cable flexible supports increase transverse wind bracing between each cable to ensure the stability of solar module under wind load, and avoid collision overturning.

[0003] At present, in the photovoltaic flexible support, the connecting mode of U-shaped rope clamp + welding into L-shaped steel plate is often used between the transverse wind bracing and the pre-stressed steel strand, the U-shaped rope clamp fixes the steel strand and the L-shaped steel plate, and the transverse wind bracing is fixed on the perforated steel plate. The connecting piece of this kind of connecting mode is complex in processing, there is error in the perforated position of the steel plate, so that it cannot be installed and fixed on site, and the connecting piece is heavy, which not only increases the load on the steel strand, but also increases the operation difficulty of aerial operation, and it is difficult to ensure the construction quality. UTILITY MODEL CONTENTS

[0004] The present application provides a cable clamp for connecting the transverse support rod and the pre-stressed steel strand of the flexible photovoltaic support, aiming at improving the construction convenience of the cable clamp and the support rod and the steel strand connection, reducing the construction difficulty, facilitating the industrialized modular production, and also facilitating the later disassembly and maintenance.

[0005] To achieve the above object, the present application provides a cable clamp for connecting the transverse support rod and the pre-stressed steel strand of the flexible photovoltaic support, comprising a support rod, a steel strand and a cable clamp, the cable clamp is arranged on the steel strand, and the two ends of the support rod are connected with one cable clamp respectively, the cable clamp comprises a rod connecting block, a fixed clamp block, a movable clamp block and a locking piece, the rod connecting block is arranged on the fixed clamp block, the movable clamp block is attached to the fixed clamp block and is connected and locked by the locking piece, the rod connecting block is inclined, and forms an inclination angle β with the vertical direction, the rod connecting block, the fixed clamp block and the movable clamp block are all made of aluminum alloy material.

[0006] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0007] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0008] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0009] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0010] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0011] The utility model discloses a technical scheme, through the fixed clamp block and movable clamp block's hoop tight department combines and clamps the steel strand, and through locking piece fixes, and then the both ends of the support rod are respectively with different pole piece connecting block and are fixed through the connecting piece, to realize the connection with different cable clamp, form stable system, convenient construction, easy installation, through the setting connecting piece is connected to the support rod and cable clamp, single cable clamp is connected single or multiple support rod, and the cable clamp setting node is more flexible, and the applicability is stronger, through adopting aluminium alloy material, cooperation through groove, the cable clamp can reduce dead weight under the condition of not influencing the strength, and will not increase additional load, through the pole piece connecting block has the inclination angle beta, when the cable clamp is fixed on the steel strand, all pole piece connecting blocks keep perpendicular to the horizontal plane, and therefore the pole piece connecting block is parallel to each other, and the flat part of the support rod is pasted and connected through the connecting piece.

[0012] The angle range of the inclination angle β is 0°-10°, and the angle range of the inclination angle β is matched with the natural droop angle allowed in the specification during the laying of the steel strand.

[0013] The locking member is a locking bolt and a locking nut matched with the locking bolt, all the locking members are consistent, and the fixed clamping block and the movable clamping block are fixed by the plurality of locking members.

[0014] The two ends of the supporting rod are flat parts, the flat parts are provided with connecting holes, the supporting rod is attached to the rod connecting block and connected to the rod connecting block through the connecting member, the flat part of the supporting rod is attached to the rod connecting block, and then fixedly connected to the rod connecting block through the connecting member, so that the fixed connection with the cable clamp is realized.

[0015] The connecting member is a connecting bolt and a connecting nut matched with the connecting bolt, the connecting bolts of the connecting members are not of the same length and specification, and appropriate specifications are selected according to the number of the connecting supporting rods.

[0016] The utility model discloses compared with prior art has the beneficial effects of:

[0017] The utility model discloses a technical scheme, through the hoop of fixed clamping block and movable clamping block is combined and clamps the steel strand, and is fixed through the locking member, and then the two ends of the supporting rod are attached to different rod connecting blocks and fixed through the connecting member, so that the connection with different cable clamps is realized, the stable system is formed, the construction is convenient, and the installation is simple, the connecting member is arranged to connect the supporting rod and the cable clamp, a single cable clamp is connected with single or multiple supporting rods, the cable clamp is more flexible in setting node, and the applicability is stronger, the aluminum alloy material is adopted, the through groove is matched, the cable clamp can reduce the dead weight under the condition of not affecting the strength, and will not increase the additional load, the rod connecting block has the inclination angle β, when the cable clamp is fixed on the steel strand, all the rod connecting blocks keep perpendicular to the horizontal plane, so the rod connecting blocks are parallel to each other, the flat part of the supporting rod is attached to the rod connecting block and connected through the connecting member. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the cable clamp three-dimensional schematic view in the utility model;

[0019] Figure 2 It is the cable clamp main view schematic view in the utility model;

[0020] Figure 3 It is the cable clamp side view schematic view in the utility model;

[0021] Figure 4 It is the cable clamp (with inclination angle) side view schematic view in the utility model;

[0022] Figure 5 The utility model discloses a support rod plane schematic view;

[0023] Figure 6 It is the local amplification schematic of the utility model for the cooperation of cable clamp and support rod Figure 1 ;

[0024] Figure 7 It is the schematic of the utility model for the cooperation of cable clamp and support rod Figure 2 ;

[0025] Wherein: 1 - link connecting block, 11 - through -hole, 12 - through -slot, 2 - fixed clamp block, 21 - first clamping part, 3 - movable clamp block, 31 - second clamping part, 4 - locking piece, beta - inclination angle, 5 - support rod, 51 - flat part, 52 - connecting hole, 6 - connecting piece, 7 - steel strand. Specific implementation

[0026] Below will combine the utility model embodiment's attached Figures 1-7 , the technical scheme in the utility model embodiment of the present utility model is described in detail. Embodiment 1

[0027] As Figures 1-7 shown, the utility model is a kind of cable clamp for the connection of flexible photovoltaic support horizontal support rod and prestressed steel strand, including support rod 5, steel strand 7 and cable clamp, cable clamp is connected on steel strand 5, the both ends of support rod 5 are connected with one cable clamp respectively, to form stable system, construction is convenient, installation is simple.

[0028] As Figures 1-3 shown, cable clamp includes link connecting block 1, fixed clamp block 2, movable clamp block 3 and locking piece 4, wherein link connecting block 1 is arranged in fixed clamp block 2, and link connecting block 1 and fixed clamp block 2 are integrally formed, connecting block 1, fixed clamp block 2, movable clamp block 3 are all used aluminum alloy material, texture is light, high strength, not only can improve the strength of cable clamp, but also can reduce cable clamp deadweight, to reduce additional load.

[0029] The link connecting block 1 in the embodiment is perpendicular to the upper surface of the fixed clamp block 2, the movable clamp block 3 is attached to the lower surface of the fixed clamp block 2, and the movable clamp block 3 and the fixed clamp block 2 are both recessed at the four corners and have upper and lower through holes. The through holes of the movable clamp block 3 and the fixed clamp block 2 are connected, and the through holes are used to pass through the locking piece 4 to tightly attach and lock the movable clamp block 3 and the fixed clamp block 2, and the whole is fixed on the steel strand.

[0030] As Figures 1-2 shown, through -hole 11 is arranged on link connecting block 1, and through -hole 11 is used to connect with support rod 5, to improve horizontal wind resistance performance and improve stability.

[0031] In this embodiment, the rod connecting block 1 is also provided with a through groove 12, which penetrates through both surfaces of the rod connecting block 1. By providing the through groove 12, the weight of the rod connecting block 1 can be further reduced, thereby further reducing the weight of the cable clamp and reducing the additional load.

[0032] In this embodiment, the fixed clamping block 2 and the movable clamping block 3 are fitted together, and a first clamping part 21 and a second clamping part 31 are respectively opened on their mating surfaces. The first clamping part 21 and the second clamping part 31 are grooves. The grooves are semi-circular in cross-section, and both ends of the grooves extend outward, penetrating the surfaces of the fixed clamping block 2 and the movable clamping block 3.

[0033] In this embodiment, the first clamping part 21 and the second clamping part 31 are symmetrical to each other. During the installation operation, the first clamping part 21 and the second clamping part 31 are respectively clamped onto the steel strand 7, and then joined together and fixed by the locking member 4, so as to fix the cable clamp on the steel strand 7.

[0034] Preferably, the first clamping part 21 and the second clamping part 31 are semi-circular grooves, which facilitate positioning and keep the steel strand in the groove so that it will not move between the fixed clamping block 2 and the movable clamping block 3, thus reducing the difficulty of installation. At the same time, the semi-circular shape increases the contact area with the steel strand 7, which can make the fixation more stable.

[0035] In this embodiment, the locking component 4 is a locking bolt and a matching locking nut. The locking bolt passes through the openings of the fixed clamping block 2 and the movable clamping block 3, and then is threadedly connected to the locking nut, so as to tightly fix the fixed clamping block 2 and the movable clamping block 3 together.

[0036] like Figure 4 and Figure 7 As shown, in actual installation, the steel strand 7, affected by gravity, will usually sag from the middle, thus forming a certain tilt angle. Of course, the tilt angle of the steel strand 7 will not be too large and needs to meet certain specifications. After the cable clamp is fixedly installed on the steel strand 7, the cable clamp remains perpendicular to the steel strand 7. Then, the member connecting block 1 of the cable clamp is tilted, forming a tilt angle β with the vertical direction. Through the tilt angle β, it can always be ensured that the member connecting block 1 is perpendicular to the horizontal plane.

[0037] Preferably, in this embodiment, the extension direction of the groove is the same as the inclination direction of the rod connecting block 1, and also the same as the through direction of the through hole 11. Therefore, all the rod connecting blocks 1 of the cable clamps are parallel to each other, which makes it easy for the two ends of the support rod 5 to be attached to and fixed with a rod connecting block 1 respectively.

[0038] If the rod connecting blocks 1 of the cable clamps are all kept completely consistent and have no inclination angle β, the rod connecting blocks 1 will not be parallel, and when the two cable clamps are connected by the struts 5, since it is necessary to be fixed tightly, the struts 5 need to be completely attached to the rod connecting blocks 1, at this time, the cable clamps will pull the steel strands 7, so that the angle of the steel strands 7 changes, which will affect the steel strands 7 themselves.

[0039] Preferably, the inclination angle β of the rod connecting block 1 ranges from 0° to 10°, and a suitable angle of the rod connecting block 1 can be selected according to the actual situation of the steel strand 7.

[0040] As shown in Figure 5 The two ends of the strut 5 are flat parts 51, which are used to attach to the rod connecting block 1, and the flat shape is convenient for attachment. The area where the flat part 51 is located is provided with a connecting hole 52, which is used to pass through the connecting piece 6 to fixedly connect the strut 5 and the rod connecting block 1, thereby realizing the fixed connection of the strut 5 and the cable clamp.

[0041] The connecting piece 6 in this embodiment is a connecting bolt and a connecting nut matched therewith. The connecting bolt passes through the connecting hole 52 of the strut 5 and the through hole 11 of the rod connecting block 1, and then is screwed with the connecting nut, thereby realizing the fixed connection of the strut 5 and the cable clamp.

[0042] Preferably, the length of the connecting bolt is provided in multiple specifications to connect different numbers of struts 5. Specifically, two through holes 11 are provided on the rod connecting block 1, and one or more struts 5 can be attached to the two sides of each through hole 11. In this way, the same cable clamp can connect multiple struts 5, and only the length of the connecting bolt needs to be sufficient to pass out and be screwed with the connecting nut for locking.

[0043] Preferably, when the number of struts 5 connected to the same through hole 11 is even, the struts 5 are preferably evenly distributed on the two sides of the through hole 11, and then fixed by the connecting piece 6, so that the stability of the fixed connection is higher.

[0044] The use method of the cable clamp for connecting the transverse strut of the flexible photovoltaic support and the prestressed steel strand in this embodiment is as follows:

[0045] Take a cable clamp, make fixed clamp block 2 and movable clamp block 3 clamp steel strand 7, and through locking piece 4 preliminarily fix fixed clamp block 2 and movable clamp block 3, make steel strand 7 be in the hoop tight part of fixed clamp block 2 and movable clamp block 3, then take another cable clamp, repeat operation, preliminarily fix the cable clamp 7 on another steel strand 7, and the rod connecting block 1 of two cable clamps are parallel to each other, then take a strut 5, make the flat part 51 of one end of the strut 5 and the rod connecting block 1 of the cable clamp adhere to each other, and be fixedly connected through connecting piece 6, then adjust another cable clamp, make its rod connecting block 1 and the other end flat part 51 of the strut 5 adhere to each other and be fixedly connected through connecting piece 6, finally through locking piece 4, lock and fix the two cable clamps on the corresponding steel strand 7 in turn, repeat the above operation subsequently, namely, the stable system can be formed.

[0046] The above examples only illustrate the technical idea of the present application, and cannot limit the protection scope of the present application. Any modification made on the basis of the technical scheme according to the technical idea of the present application falls within the protection scope of the present application.

Claims

1. A cable clamp for connecting a flexible photovoltaic support cross strut with a prestressed steel strand, comprising a strut (5), a steel strand (7) and a cable clamp, the cable clamp being arranged on the steel strand (7), and the two ends of the strut (5) being connected to one cable clamp each, characterized in that: The cable clamp comprises a rod connecting block (1), a fixed clamping block (2), a movable clamping block (3) and a locking member (4), the rod connecting block (1) is arranged on the fixed clamping block (2), the movable clamping block (3) is attached to the fixed clamping block (2) and is locked by the locking member (4), the rod connecting block (1) is inclined and forms an inclination angle β with the vertical direction, the rod connecting block (1), the fixed clamping block (2) and the movable clamping block (3) are all made of aluminum alloy.

2. A cable clamp for connecting a transverse support rod of a flexible photovoltaic support to a pre-stressed steel strand according to claim 1, characterized in that: The rod connecting block (1) is provided with a through hole (11).

3. A cable clamp for connecting a transverse support rod of a flexible photovoltaic support to a pre-stressed steel strand according to claim 1, characterized in that: The rod connecting block (1) is further provided with a through groove (12) for reducing self weight.

4. A cable clamp for connecting a transverse support rod of a flexible photovoltaic support to a pre-stressed steel strand according to claim 2, characterized in that: The fixed clamping block (2) and the movable clamping block (3) are respectively provided with a first clamping part (21) and a second clamping part (31) for attaching the steel strand (7) on the mutually attached surfaces.

5. A cable cleat for connecting a flexible photovoltaic support cross brace to a pre-stressed steel strand according to claim 4, wherein: The first clamping part (21) and the second clamping part (31) are mutually symmetrical and are both semicircular grooves in cross section.

6. A cable cleat for connecting a flexible photovoltaic support cross brace to a pre-stressed steel strand according to claim 5, wherein: The extension direction of the groove is the same as the inclination direction of the rod connecting block (1) and the through direction of the through hole (11).

7. A cable clamp for connecting a flexible photovoltaic support cross strut to a pre-stressed steel strand according to claim 4, characterized in that: The inclination angle β ranges from 0° to 10°.

8. A cable clamp for connecting a transverse support rod of a flexible photovoltaic support to a pre-stressed steel strand according to claim 1, characterized in that: The locking member (4) is a locking bolt and a locking nut matched therewith.

9. A cable clamp for connecting a flexible photovoltaic support cross strut to a pre-stressed steel strand according to claim 2, characterized in that: The both ends of the supporting rod (5) are flat parts (51), the flat parts (51) are provided with connecting holes (52), the supporting rod (5) is attached to the rod connecting block (1) and is connected to the rod connecting block (1) by the connecting member (6).

10. A cable clamp for connecting a flexible photovoltaic support cross strut to a pre-stressed steel strand according to claim 9, characterized in that: The connecting member (6) is a connecting bolt and a connecting nut matched therewith.