Vegetarian roll supply machine and vegetarian skewer forming equipment comprising same
By designing a vegetarian roll feeding machine and utilizing the cooperation of a support plate and a plate-shaped pusher, the problem of mismatch between the vegetarian roll feeding speed and the cycle time of the forming equipment was solved, achieving efficient and stable vegetarian roll feeding, reducing manual operation intensity and equipment wear, and improving production efficiency.
Patent Information
- Application Number
- CN202520473599.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-18
AI Technical Summary
In the existing technology, the supply speed of vegetarian rolls is difficult to match with the working rhythm of vegetarian skewer forming equipment, resulting in cumbersome manual operation, low efficiency and high cost, and a lack of suitable vegetarian roll supply machinery.
A vegetarian roll feeding machine was designed, including a hopper, a support plate, and a power unit. Through the cooperation of the support plate and plate-shaped pushers, the vegetarian rolls are fed in a step-by-step climbing manner. Multiple pushers are driven synchronously by a gear and rack force transmission mechanism to ensure a stable and uninterrupted feeding speed and to connect with the vegetarian roll horizontal conveying machine.
This has enabled an efficient and stable supply of vegetarian rolls, reduced the labor intensity of workers, prevented the vegetarian rolls from deforming and spilling, and improved production efficiency and equipment compatibility.
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Figure CN223810349U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing equipment manufacturing technical field, especially a kind of vegetarian roll supply machinery and including its vegetarian string forming equipment. BACKGROUND
[0002] The gluten string is a kind of common street snack and barbecue material, which usually takes gluten as main raw material, and is flavored with cumin powder, chili powder, salt, cooking wine, dark soy sauce, pepper powder, five-spice powder, sweet soy sauce, steamed fish soy sauce, oyster sauce and the like.
[0003] Years ago, the gluten string is usually shaped by manual preparation method, including dough mixing, dough rising, dough winding, gluten boiling and gluten cutting, and the production process is complicated, a large amount of labor cost is needed, the production efficiency is extremely low, and the shaped gluten string product has different size and taste, so the company recently develops a new gluten string forming equipment.
[0004] It is known that in order to ensure that the vegetarian string forming equipment works fully, the supply rhythm of vegetarian roll needs to match the cutting and shaping rhythm of vegetarian string, which means that the supply speed of vegetarian roll is required to be high. However, according to the current industry status, the supply of vegetarian roll is usually realized by manual single-piece picking and sorting, so the operator is easily tired due to long-time repetitive action, a large amount of labor cost is needed, and the supply process of vegetarian roll lags behind, which is difficult to match the working rhythm of vegetarian string forming equipment. In addition, before the present application is written, no vegetarian roll supply machinery suitable for vegetarian string forming equipment is found. Therefore, it is urgent for technical personnel to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] Therefore, the designer of the utility model, in view of the above problems and defects, collects relevant data, evaluates and considers from multiple aspects, and finally leads to the appearance of the vegetarian roll supply machinery through the continuous experiment and modification of technical personnel with many years of research and development experience in this industry.
[0006] The utility model relates to a kind of vegetarian roll supply machinery, it is located in the most upstream station of vegetarian string forming equipment, during its operation, multiple vegetarian rolls are intermittently supplied to vegetarian roll horizontal conveying machinery in a group mode. Vegetarian roll supply machinery includes bunker, material supporting plate, plate-shaped pushing material piece and power part. A material containing cavity for batch containing vegetarian roll is provided in the bunker. N material supporting plates are embedded in the material containing cavity, and are connected with the bunker in detachable mode. N material supporting plates are parallel to each other, arranged in a stepped manner, which forms a first pull sliding cavity, a second pull sliding cavity,..., an N+1 pull sliding cavity with different position heights. N+1 plate-shaped pushing material pieces are correspondingly inserted in the first pull sliding cavity, the second pull sliding cavity,..., the N+1 pull sliding cavity. During the work of the power part, N+1 plate-shaped pushing material pieces synchronously perform sliding motion, and vegetarian rolls can realize step-by-step climbing due to the top supporting force from the material supporting plate and the intermittent pushing force of the plate-shaped pushing material piece.
[0007] As a further improvement of the disclosed technical scheme of the utility model, an extension section is formed on the material supporting plate. The extension section has M number, M is even, and M / 2 of them are respectively continued to extend outward from the left and right side walls of the material supporting plate. Insertion notches are formed on the left and right side walls of the bunker to match the extension section.
[0008] As a further improvement of the disclosed technical scheme of the utility model, the material supporting plate is fixed to the bunker by screws. At least one threaded hole is formed on the left and right side walls of the material supporting plate for screwing.
[0009] As a further improvement of the disclosed technical scheme of the utility model, the plate-shaped pushing material piece is preferably designed in a split type, which includes a pushing plate and a wear-reducing plate. The pushing plate extends downward from the top wall to form a receiving groove matching the wear-reducing plate. When the wear-reducing plate is placed in the receiving groove and fixed, it protrudes 1-2 mm from the rear wall of the pushing plate.
[0010] As a further improvement of the disclosed technical scheme of the utility model, the pushing plate and the wear-reducing plate are made of self-lubricating food-grade plastic, and POM plastic, UPE plastic and PBT plastic are optionally used.
[0011] As further improvement of the technical scheme disclosed by the utility model, the gear and rack force transmission mechanism is combined by a gear and a rack plate. The gear is sleeved and fixed on the rotating shaft. The rack plate is formed with a straight rack, and the straight rack serves as a common installation base of the N+1 force transmission members.
[0012] As further improvement of the technical scheme disclosed by the utility model, the gear and rack force transmission mechanism is combined by a gear and a rack plate. The gear is sleeved and fixed on the rotating shaft. The rack plate is formed with a straight rack, and the straight rack serves as a common installation base of the N+1 force transmission members.
[0013] In addition, the utility model discloses a vegetarian string forming equipment which comprises the vegetarian roll feeding mechanism.
[0014] In actual application, the vegetarian roll feeding mechanism disclosed by the utility model can achieve the following beneficial technical effects, specifically:
[0015] 1) The vegetarian roll feeding mechanism and the vegetarian roll horizontal conveying mechanism are accurately connected, and the design purpose of feeding the vegetarian rolls at a stable speed and continuously is achieved, and multiple vegetarian rolls can be fed simultaneously through single action circulation. Compared with the traditional manual feeding mode, the feeding time interval can be greatly shortened, and the feeding efficiency of the vegetarian rolls can be improved.
[0016] 2) The conveying mode is relatively gentle, the motion of the vegetarian rolls is very stable during the implementation of the step-by-step climbing process, and the vegetarian rolls always maintain a certain distance and order, which can effectively avoid deformation or scattering of the vegetarian rolls due to excessive collision and local accumulation of the vegetarian rolls, and ensure the smoothness of the feeding process of the vegetarian rolls.
[0017] 3) The operator only needs to implement the operation of batch feeding the vegetarian rolls into the silo, and does not need to perform the tedious and repetitive sorting and picking operations of the vegetarian rolls, which can greatly reduce the labor intensity of the workers, and can realize accurate feeding and avoid the vegetarian rolls from being spilled due to misoperation during the manual feeding process. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0019] Figure 1 is a perspective view of the vegetarian string forming equipment disclosed by the present application.
[0020] Figure 2 is a perspective view of the vegetarian roll feeding machine disclosed by the present application from another viewing angle.
[0021] Figure 3 is a perspective view of the vegetarian roll feeding machine disclosed by the present application from another viewing angle.
[0022] Figure 4 is a top view (rotated by 90°) of Figure 2
[0023] Figure 5 is an A-A sectional view of Figure 4
[0024] Figure 6 is a state diagram of the material supporting plate and the material bin being assembled into one body in the vegetarian roll feeding machine disclosed by the present application.
[0025] Figure 7 is a side view of Figure 6
[0026] Figure 8 is a B-B sectional view of Figure 7
[0027] Figure 9 is an I partial enlarged view of Figure 8
[0028] Figure 10 is a perspective view of the material bin in the vegetarian roll feeding machine disclosed by the present application.
[0029] Figure 11 is a state diagram of the plate-shaped material pushing piece and the force transmission piece being assembled into one body in the vegetarian roll feeding machine disclosed by the present application.
[0030] Figure 12 is a state diagram of the power part and the force transmission piece being assembled into one body in the vegetarian roll feeding machine disclosed by the present application from one viewing angle.
[0031] Figure 13 is the state diagram of the power part and the force transmission part in the vegetarian roll feeding machine from another perspective.
[0032] Figure 14 is the three-dimensional schematic view of the rack plate in the vegetarian roll feeding machine.
[0033] 1-table; 2-vegetarian roll feeding machine; 21-bin; 211-material containing cavity; 212-first pull sliding cavity; 213-second pull sliding cavity; 214-third pull sliding cavity; 215-fourth pull sliding cavity; 216-inserting gap; 22-material supporting plate; 221-inserting extension section; 222-threaded hole; 23-plate-shaped material pushing part; 231-material pushing plate; 232-wear-reducing plate; 24-power part; 241-motor; 242-left bearing seat; 243-right bearing seat; 244-rotary shaft; 245-gear and rack force transmission mechanism; 2451-gear; 2452-rack plate; 24521-straight rack; 246-force transmission part; 3-vegetarian roll horizontal conveying machine; 4-vegetarian roll receiving and feeding machine; 5-vegetarian roll cutting and spreading machine; 6-signature feeding machine; 7-vegetarian string taking-down machine. DETAILED DESCRIPTION
[0034] In the description of the present application, it should be understood that the terms "left", "right", "front", "back", "up", "down" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0035] The content of the present application will be further described in detail below in conjunction with specific embodiments, Figure 1The structure diagram of the vegetarian string forming equipment is disclosed, and it can be known that the vegetarian string forming equipment is mainly composed of a machine table 1, a vegetarian roll feeding mechanism 2, a vegetarian roll horizontal conveying mechanism 3, a vegetarian roll receiving and feeding mechanism 4, a vegetarian roll cutting and spreading mechanism 5, a signature feeding mechanism 6, a signature pushing mechanism (not shown in the figure) and a vegetarian string taking-off mechanism 7. The machine table 1 is horizontally placed and presents a horizontal state and is used as a total installation base. The vegetarian roll feeding mechanism 2, the signature feeding mechanism 6 and the vegetarian roll cutting and spreading mechanism 5 are located at the back of the vegetarian roll horizontal conveying mechanism 3 and are sequentially arranged along the right-to-left direction. The vegetarian roll feeding mechanism 2 occupies the most upstream working position of the vegetarian string forming equipment, and during the operation of the vegetarian roll feeding mechanism 2, a plurality of vegetarian rolls are intermittently fed to the vegetarian roll horizontal conveying mechanism 3 in a group manner. The signature pushing mechanism is used to match the signature feeding mechanism 6 and is hidden below the signature feeding mechanism 6. The vegetarian roll receiving and feeding mechanism 4 is located at the left side of the vegetarian roll cutting and spreading mechanism 5 and is used to receive the vegetarian rolls conveyed by the vegetarian roll horizontal conveying mechanism 3. The vegetarian string taking-off mechanism 7 is used to match the vegetarian roll cutting and spreading mechanism 5, is used to receive the vegetarian string finished product and takes the left side wall of the vegetarian roll cutting and spreading mechanism 5 as an installation base.
[0036] Figures 2-5 The structure diagram of the vegetarian roll feeding mechanism disclosed by the utility model is shown, and it can be known that the vegetarian roll feeding mechanism is mainly composed of a material bin 21, a material supporting plate 22, a plate-shaped material pushing piece 23 and a power part 24. The material bin 21 is internally provided with a material containing cavity 211 for batch containing vegetarian rolls, and the material bin 21 is preferably made of food-grade stainless steel. Three material supporting plates are built in the material containing cavity 211 and are connected with the left and right side walls of the material bin 21 in a detachable manner. The three material supporting plates have a consistent horizontal inclination angle and are arranged in a stepped manner, and a first pulling sliding cavity 212, a second pulling sliding cavity 213, a third pulling sliding cavity 214 and a fourth pulling sliding cavity 215 (as shown in the figure) with different position heights are formed. Figure 6 The number of the plate-shaped material pushing pieces 23 is four, and the plate-shaped material pushing pieces 23 are correspondingly inserted into the first pulling sliding cavity 212, the second pulling sliding cavity 213, the third pulling sliding cavity 214 and the fourth pulling sliding cavity 215. During the working of the power part 24, the four plate-shaped material pushing pieces 23 synchronously perform sliding movement, and the vegetarian rolls can be realized step-by-step climbing due to the top supporting force from the material supporting plate 22 and the intermittent top pushing force from the plate-shaped material pushing piece 23.
[0037] By adopting the technical scheme, on one hand, the vegetarian roll supply machine 2 has a very simple design structure and is easy to accurately dock with the downstream vegetarian roll horizontal conveying machine 3, and the two are coordinated to achieve the design purpose of supplying vegetarian rolls at a stable speed and uninterruptedly, and multiple vegetarian rolls can be supplied at the same time through a single action cycle; on the other hand, the vegetarian rolls are extremely stable in the implementation of the step-by-step climbing process, and always maintain a certain spacing and order, effectively avoiding deformation or scattering due to excessive collision and the occurrence of local accumulation of vegetarian rolls, which helps to ensure the smoothness of the vegetarian roll supply process.
[0038] Here, it also needs to be explained that the operator only needs to implement the operation of batch feeding vegetarian rolls to the stock bin 21, without performing tedious and repetitive vegetarian roll sorting and picking operations, greatly reducing the labor intensity of workers, and achieving accurate feeding and avoiding vegetarian roll spills and other situations that may occur due to misoperation in the manual feeding process.
[0039] As shown in Figures 6-9 , each supporting plate 22 is preferably inserted and assembled with the stock bin 21. The supporting plate 22 is formed with an insertion extension section 221. The insertion extension section 221 is four in number and is formed by the left and right side walls of the supporting plate 22 extending outward in two groups. The left and right side walls of the stock bin 21 are each provided with an insertion gap 216 (as shown in Figure 10 ) corresponding to the insertion extension section 221. During workshop assembly, when the supporting plate 22 is inserted and assembled with the stock bin 21, the left and right side walls of the supporting plate 22 are simultaneously subjected to the elastic pressing force from the stock bin 21, and the insertion extension section 221 is inserted through the corresponding insertion gap 216 and flush with the outer side wall of the stock bin 21. In this way, on one hand, the supporting plate 22 can be stably and reliably assembled, avoiding loosening or disengagement due to excitation forces during long-term conveying of vegetarian rolls; on the other hand, during actual assembly, no professional welding technology or complex tools are required, and ordinary workers can quickly assemble after simple training, and can quickly complete the connection and fixation of multiple supporting plates 22, which helps to greatly improve the assembly efficiency.
[0040] Furthermore, in order to further enhance the reliability and stability of the assembly form of the supporting plate 22, as a further optimization of the above technical scheme, as shown in Figure 9 , when the multiple supporting plates 22 are assembled with the stock bin 21, they are fixed by means of screws. The left and right side walls of the supporting plate 22 are each formed with a threaded hole 222 for screwing.
[0041] It is known that during the operation of the vegetarian roll feeding machine 2, the plate-shaped pushing members 23 are always subjected to the friction force from the hopper 21 and the vegetarian rolls, especially the plate-shaped pushing member 23 located at the uppermost position. In view of this, as a further optimization of the above technical solution, the plate-shaped pushing member 23 located at the uppermost position is designed in a split structure, as shown in Figures 11-13 The plate-shaped pushing member 23 located at the uppermost position is designed in a split structure, which includes a pushing plate 231 and an anti-friction plate 232. The pushing plate 231 and the anti-friction plate 232 are preferably made of self-lubricating food-grade plastic. A receiving groove is formed on the top wall of the pushing plate 231 downwardly, which is matched with the anti-friction plate 232. When the anti-friction plate 232 is placed in the receiving groove and fixed, the anti-friction plate 232 protrudes from the rear wall of the pushing plate 231 by 1-2 mm. Due to its own characteristics, the surface energy of the self-lubricating plastic is extremely small, and it is not easy to adhere and has a very small friction coefficient. Therefore, during the operation of the vegetarian roll feeding machine 2, the plate-shaped pushing member 23 is subjected to relatively small friction force and is not easy to be worn. Even if there is a certain degree of wear, the peeled particles of the self-lubricating food-grade plastic are food-grade, which can avoid the pollution of the vegetarian rolls.
[0042] It is known that according to the design common sense, the gear and rack force transmission mechanism 245 has the advantages of accurate transmission, high transmission efficiency, good traditional stability, compact structure, easy maintenance and the like. In view of this, in the embodiment, the power part 24 preferably applies the gear and rack force transmission mechanism 245 to realize the synchronous driving of the four plate-shaped pushing members 23, specifically as shown in Figures 12-14 The power part 24 mainly includes a motor 241, a left bearing seat 242, a right bearing seat 243, a rotating shaft 244, a gear and rack force transmission mechanism 245, and a force transmission member 246. The left bearing seat 242 and the right bearing seat 243 are respectively and correspondingly installed on the left and right side walls of the hopper 21, and cooperatively load the rotating shaft 244. The motor 241 is used to drive the rotating shaft 244 to perform clockwise and counterclockwise rotation, and is arranged on one side of the hopper 21. In order to adapt to the plate-shaped pushing member 23, the number of the force transmission member 246 is also four, which is detachably fixed to the corresponding plate-shaped pushing member 23 and collectively takes the gear and rack force transmission mechanism 245 as a power source. The gear and rack force transmission mechanism 245 is composed of a gear 2451 and a rack plate 2452. The gear 2451 is sleeved and fixed on the rotating shaft 244. The rack plate 2452 is formed with a straight toothed rack 24521, and is used as a common installation basis of the four force transmission members 246. In actual application, during the clockwise and counterclockwise rotation of the rotating shaft 244, each force transmission member 246 synchronously performs an alternating lifting motion due to the driving force directly from the rack plate 2452, and the vegetarian rolls are sequentially climbed and finally discharged into the vegetarian roll horizontal conveying machine 3.
[0043] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A vegetarian roll feeding mechanism, occupying the most upstream station of a vegetarian string forming apparatus, during the operation of which a plurality of vegetarian rolls are intermittently fed to a vegetarian roll horizontal conveying mechanism in a group manner, characterized in that, The vegetarian roll feeding machine comprises a hopper, a material supporting plate, a plate-shaped pushing material member and a power part; the hopper is internally provided with a material containing cavity for batch containing vegetarian rolls; N material supporting plates are built in the material containing cavity and are detachably connected with the hopper; the N material supporting plates are parallel to each other and arranged in a stepped manner, and a first pulling sliding cavity, a second pulling sliding cavity,..., and an N+1 pulling sliding cavity with different heights are formed. N+1 plate-shaped pushing material members are correspondingly inserted into the first pulling sliding cavity, the second pulling sliding cavity,..., and the N+1 pulling sliding cavity; during the operation of the power part, the N+1 plate-shaped pushing material members synchronously perform sliding movement, and the vegetarian rolls are caused to realize step-by-step climbing due to the supporting force from the material supporting plate and the intermittent pushing force from the plate-shaped pushing material member.
2. A vegetarian roll feeding mechanism according to claim 1, characterized in that An insertion extension section is formed on the material supporting plate; the insertion extension section is provided with M number of insertion extension sections, M is an even number, and M / 2 insertion extension sections are respectively continued to extend outward from the left and right side walls of the material supporting plate; insertion notches matched with the insertion extension sections are formed on the left and right side walls of the hopper.
3. A vegetarian roll feeding mechanism according to claim 2, characterized in that The material supporting plate is fixed to the hopper by means of screws; at least one threaded hole for screwing the screw is formed on the left and right side walls of the material supporting plate.
4. A vegetarian roll feeding machine according to any one of claims 1-3, characterized in that, The plate-shaped pushing material member is designed in a split type, which comprises a pushing material plate and an anti-friction plate; a containing groove matched with the anti-friction plate is formed by downwardly extending the top wall of the pushing material plate; and when the anti-friction plate is placed in the containing groove and fixed, the anti-friction plate protrudes 1-2 mm from the rear side wall of the pushing material plate.
5. A vegetarian roll feeding mechanism according to claim 4, characterized in that The pushing material plate and the anti-friction plate are made of self-lubricating food-grade plastic, and optionally POM plastic, UPE plastic and PBT plastic.
6. A vegetarian roll feeding machine according to any one of claims 1-3, characterized in that, The power part comprises a motor, a left bearing seat, a right bearing seat, a rotating shaft, a gear and rack force transmission mechanism and a force transmission member; the left bearing seat and the right bearing seat are respectively and correspondingly installed on the left and right side walls of the hopper as installation bases, and both of them load the rotating shaft; the motor is used to drive the rotating shaft and is arranged on one side of the hopper; the number of the force transmission members is N+1, which are detachably fixed to the corresponding plate-shaped pushing material members and commonly use the gear and rack force transmission mechanism as a power source; during the forward and reverse rotation of the rotating shaft, the force transmission members perform alternating lifting movement due to the driving force from the gear and rack force transmission mechanism.
7. A vegetarian roll feeding mechanism according to claim 6, characterized in that The gear and rack force transmission mechanism is composed of a gear and a rack plate; the gear is sleeved and fixed on the rotating shaft; the rack plate is formed with a straight toothed rack, which is a common installation base of the N+1 force transmission members.
8. A vegetarian string forming apparatus characterized by, The vegetarian roll feeding machine comprises a hopper, a material supporting plate, a plate-shaped pushing material member and a power part; the hopper is internally provided with a material containing cavity for batch containing vegetarian rolls; N material supporting plates are built in the material containing cavity and are detachably connected with the hopper; the N material supporting plates are parallel to each other and arranged in a stepped manner, and a first pulling sliding cavity, a second pulling sliding cavity,..., and an N+1 pulling sliding cavity with different heights are formed.
Citation Information
Cited By
Vegetarian food skewer forming method
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