On-line sterilization device of filling and cap screwing all-in-one machine
By connecting the steam collection tank and the filling needle assembly with an online sterilization device, suitable sterilization conditions are provided, solving the problem of cumbersome sterilization process in the filling and capping machine and achieving efficient and reliable sterilization results.
Patent Information
- Application Number
- CN202520259207.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-18
AI Technical Summary
The existing filling and capping machine has a cumbersome sterilization process, which makes it difficult to ensure the strict implementation of aseptic operation and poses a risk to product quality.
An online sterilization device for an integrated filling and capping machine was designed. The steam collection tank is connected to the filling needle assembly via an adapter hose, providing suitable sterilization temperature and pressure, thus avoiding the disassembly of the filling needle and silicone tubing and separate sterilization and packaging operations.
It simplifies the sterilization process, improves operational efficiency, ensures sterilization quality, and avoids potential risks caused by human intervention.
Smart Images

Figure CN223810727U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling and screw cap all -in -one online sterilization device belongs to sterilization device technical field. BACKGROUND
[0002] Filling and screw cap all -in -one is a kind of automatic equipment with filling and screw cap function, widely used in food, beverage, pharmaceutical, cosmetics and other industries, and the routine maintenance work using the equipment includes the sterilization of filling needle and silica gel tube.At present stage, when operating personnel steam sterilizes filling silica gel tube and filling needle of filling and screw cap all -in -one, there are many inconveniences and disadvantages in the existing operation process, as follows:
[0003] When sterilizing, the operator needs to remove the silica gel tube and filling needle from the dispenser first, then carefully package these components using a breathing bag in an A-level laminar flow environment.After that, the packaged components are placed in a table type sterilization cabinet for separate sterilization and disinfection.After sterilization is completed, it is necessary to return to the A-level laminar flow environment again for reassembly.This series of steps is not only cumbersome and increases cost, but also difficult to completely ensure the strict implementation of aseptic operation due to human intervention, thereby bringing potential risks to product quality. SUMMARY
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a filling and screw cap all-in-one online sterilization device, simplify the sterilization process of filling needle and silica gel tube, ensure sterilization quality and improve operation efficiency.
[0005] The filling and screw cap all-in-one online sterilization device of the utility model comprises: a filling and screw cap all-in-one machine, steam can be discharged from the inside of the filling needle assembly of the filling and screw cap all-in-one machine; a steam collection tank is provided with a plurality of first interfaces on one side, the first interfaces and the filling needle assembly are connected through adapter hoses, and the steam discharged by the filling needle assembly is introduced into the inside of the steam collection tank through the adapter hoses.
[0006] A connecting pipe is communicated on one side of the steam collection tank; a detection table and a valve are connected to the connecting pipe.
[0007] Further, the steam collection tank comprises: a tank body, and a second interface is provided at one end of the tank body; the first interfaces are provided on one side of the tank body.
[0008] A clamping cap for fastening the adapter hose is fitted and clamped on the first interface.
[0009] Further, one end of the connecting pipe is connected to the second interface.
[0010] Further, one end of the first interface is provided with a tapered pipe.
[0011] The outer wall of the first interface is provided with a blocking ring, and the side surface of the blocking ring is uniformly provided with a plurality of spiral grooves.
[0012] The end surface of the blocking ring away from the conical surface pipe is provided with a limiting block and a clamping groove; one side of the limiting block is connected with the edge of the spiral groove.
[0013] Further, the clamping cap is tubular.
[0014] The inside of the clamping cap is provided with a giving cavity and a conical surface cavity matched with the conical surface pipe, and the giving cavity is arranged on one side of the large end of the conical surface pipe.
[0015] The inner wall of the giving cavity is uniformly provided with a spiral block matched with the spiral groove.
[0016] One side of the spiral block close to the conical surface cavity is provided with a protrusion; the protrusion can be movably clamped into the clamping groove.
[0017] One end of the spiral block protrudes from the end surface of the clamping cap.
[0018] Further, the adapter pipe is a three-way pipe.
[0019] Further, the adapter hose is inserted into the conical surface pipe, and the clamping cap is sleeved on the adapter hose.
[0020] Compared with the prior art, the utility model has the beneficial effects that:
[0021] The needle filling assembly is connected to the steam collecting tank through the adapter hose, the steam collecting tank provides appropriate pressure for the steam sterilization of the needle filling assembly, ensures that the steam environment of the needle filling assembly has sufficient sterilization temperature; in the sterilization process, the disassembly of the needle and the silica gel tube and the corresponding sterilization packaging operation are avoided, the operation steps are greatly simplified, the operation efficiency is improved while the sterilization quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the overall structure schematic diagram of the online sterilization device of the filling and cap screwing all-in-one machine of the utility model;
[0023] Figure 2 It is the steam collecting tank structure schematic diagram of the online sterilization device of the filling and cap screwing all-in-one machine of the utility model;
[0024] Figure 3 It is the clamping cap sectional structure schematic diagram of the online sterilization device of the filling and cap screwing all-in-one machine of the utility model, and the setting relationship of the internal structure of the clamping cap is shown;
[0025] Figure 4 It is Figure 2 The local enlarged structure schematic diagram of A in the figure shows the structure of the first interface;
[0026] Figure 5 It isFigure 2 The enlarged schematic diagram at point B shows the mating relationship between the first interface and the clamping cap.
[0027] In the picture:
[0028] 1. Steam collection tank;
[0029] 101. Tank body; 102. Second interface;
[0030] 103. First interface; 1031. Conical tube; 1032. Retaining ring; 1033. Spiral groove; 1034. Limiting block; 1035. Slot;
[0031] 104. Clamping cap; 1041. Conical cavity; 1042. Displacement cavity; 1043. Spiral block; 1044. Protrusion;
[0032] 2. Transfer of management;
[0033] 3. Test form;
[0034] 4. Valves;
[0035] 5. Filling needle assembly;
[0036] 6. Adapter hose. Detailed Implementation
[0037] like Figures 1-5 As shown, this embodiment achieves this through the following technical solution: Steam can be discharged from the filling needle assembly 5 of the filling and capping machine. A plurality of first interfaces 103 are provided on one side of the steam collecting tank 1. The first interfaces 103 are connected to the filling needle assembly 5 through a connecting hose 6. The steam discharged from the filling needle assembly 5 is introduced into the interior of the steam collecting tank 1 through the connecting hose 6.
[0038] A transfer pipe 2 is connected to one side of the steam collection tank 1; a gauge 3 and a valve 4 are connected to the transfer pipe 2.
[0039] In this embodiment, the steam is water vapor.
[0040] Specifically, the steam collection tank 1 includes: a tank body 101, with a second interface 102 at one end of the tank body 101; and a first interface 103 located on one side of the tank body 101.
[0041] A clamping cap 104 for securing the adapter hose 6 is inserted into the first interface 103.
[0042] Specifically, one end of the adapter pipe 2 is connected to the second interface 102.
[0043] In this embodiment, the detection functions of the detection table 3 may include temperature detection and air pressure detection.
[0044] The first interface 103 is matched and installed with a clamping cap 104 for fastening the pipeline.
[0045] Specifically, one end of the adapter pipe 2 is connected to the second interface 102.
[0046] Specifically, one end of the first interface 103 is provided with a tapered pipe 1031.
[0047] The outer wall of the first interface 103 is provided with a retaining ring 1032, and the side surface of the retaining ring 1032 is uniformly provided with a plurality of spiral grooves 1033.
[0048] The end surface of the retaining ring 1032 away from the tapered pipe 1031 is provided with a limiting block 1034 and a clamping groove 1035.
[0049] One side of the limiting block 1034 is connected with the edge of the spiral groove 1033.
[0050] Specifically, the clamping cap 104 is tubular.
[0051] The inside of the clamping cap 104 is provided with a gap cavity 1042 and a tapered cavity 1041 matched with the tapered pipe 1031, and the gap cavity 1042 is arranged on one side of the large end of the tapered pipe 1031.
[0052] The inner wall of the gap cavity 1042 is uniformly provided with a spiral block 1043 matched with the spiral groove 1033.
[0053] One side of the spiral block 1043 close to the tapered cavity 1041 is provided with a protrusion 1044; the protrusion 1044 can be movably clamped into the clamping groove 1035.
[0054] One end of the spiral block 1043 protrudes from the end surface of the clamping cap 104.
[0055] Specifically, the adapter pipe 2 is a three-way pipe.
[0056] Specifically, the adapter hose 6 is connected to the tapered pipe 1031, and the clamping cap 104 is sleeved on the adapter hose 6.
[0057] The specific use principle of the utility model is as follows:
[0058] Before sterilization, first of all, the clamping cap 104 is sleeved on the adapter hose 6, the adapter hose 6 is inserted on the conical pipe 1031, and the adapter hose 6 is between the inner wall of the conical cavity 1041 and the conical pipe 1031; further, with the artificial driving clamping cap 104 to the first interface 103 side, the adapter hose 6 is clamped between the conical pipe 1031 and the conical cavity 1041; further manually adjust the screw block 1043 to make it clamped into the spiral groove 1033, further rotate the clamping cap 104, the screw block 1043 slides out to the end face of the stop ring 1032 along the spiral groove 1033, continue to rotate the clamping cap 104, the screw block 1043 is clamped to the end face of the stop ring 1032, the protrusion 1044 is clamped into the clamping groove 1035, preventing the clamping cap 104 from rotating freely and falling off, the adapter hose 6 is firmly connected to the steam collection tank 1, and can be repeatedly used after one-time assembly.
[0059] The needle filling assembly 5 comprises a needle filling and a silica gel hose, the adapter hose 6 is inserted on the needle filling, the needle filling assembly 5 is in the same sterilization environment after being communicated with the steam collection tank 1, the steam collection tank 1 provides a closed environment for the needle filling assembly 5, and the temperature and pressure of the sterilization steam are ensured. Then the valve 4 is manually controlled, the valve 4 is in a closed state when the steam is discharged from the needle filling assembly 5, the pressure and temperature in the tank body 101 gradually increase as the steam is collected in the tank body 101, the current pressure and sterilization temperature in the tank body are judged by manual observation and detection table 3, the needle filling assembly 5 is ensured to be in a high-temperature steam environment to achieve the sterilization effect; when the temperature and pressure in the tank body 101 are too high, the valve 4 is opened to release pressure and reduce temperature.
[0060] Of course, the above content is only a preferred embodiment of the present application, and cannot be considered as limiting the scope of the embodiments of the present application. The present application is also not limited to the above examples, and equal changes and improvements made by ordinary skilled in the art within the essential scope of the present application should be attributed to the patent coverage range of the present application.
Claims
1. An online sterilization device for a filling and capping all-in-one machine, comprising a filling and capping all-in-one machine, a filling needle assembly (5) being arranged on the filling and capping all-in-one machine, characterized in that, The steam collecting tank (1) is provided with a plurality of first interfaces (103) on one side, the first interfaces (103) are connected with the needle filling assembly (5) through the adapter hose (6), and the steam discharged from the needle filling assembly (5) is introduced into the inside of the steam collecting tank (1) through the adapter hose (6); The steam collecting tank (1) is provided with an adapter pipe (2) on one side in communication; the adapter pipe (2) is connected with a detection table (3) and a valve (4).
2. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 1, characterized in that, The steam collecting tank (1) comprises a tank body (101), and the tank body (101) is provided with a second interface (102) at one end; and the first interface (103) is arranged on one side of the tank body (101); The first interface (103) is fitted and mounted with a clamping cap (104) for fastening the adapter hose (6); One end of the adapter pipe (2) is connected to the second interface (102).
3. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 2, characterized in that, One end of the first interface (103) is provided with a tapered pipe (1031); The outer wall of the first interface (103) is provided with a blocking ring (1032), and the side surface of the blocking ring (1032) is uniformly provided with a plurality of spiral grooves (1033); The end surface of the blocking ring (1032) away from the tapered pipe (1031) is provided with a limiting block (1034) and a clamping groove (1035); and one side of the limiting block (1034) is connected with the edge of the spiral groove (1033).
4. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 3, characterized in that, The clamping cap (104) is tubular; The inside of the clamping cap (104) is provided with a clearance cavity (1042) and a tapered cavity (1041) matched with the tapered pipe (1031), and the clearance cavity (1042) is arranged on one side of the large end of the tapered pipe (1031); The inner wall of the clearance cavity (1042) is uniformly provided with a spiral block (1043) matched with the spiral groove (1033); One side of the spiral block (1043) close to the tapered cavity (1041) is provided with a protrusion (1044); and the protrusion (1044) is movably clamped into the clamping groove (1035); One end of the spiral block (1043) protrudes from the end surface of the clamping cap (104).
5. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 4, characterized in that, The adapter pipe (2) is a tee pipe.
6. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 4, characterized in that, The adapter hose (6) is inserted into the tapered pipe (1031).
7. The online sterilization device of the filling and cap screwing all-in-one machine according to claim 6, characterized in that, The clamping cap (104) is sleeved on the adapter hose (6).