Gas hydrogen-doped static mixer
By improving the installation and snap-fit mechanism of the mixing element, the problems of unstable installation and inconvenient disassembly of the mixing element are solved, realizing the stable operation and convenient maintenance of the gas-hydrogen blending static mixer, and improving the mixing effect and equipment reliability.
Patent Information
- Application Number
- CN202520409624.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-11
AI Technical Summary
In existing static gas-hydrogen blending mixers, the mixing elements are unstable to install, inconvenient to disassemble and maintain, affecting the mixing effect and gas flow stability, and the disassembly process may damage other components.
The system employs a mixing element installation mechanism, a mounting and snap-fit mechanism, and a snap-fit auxiliary mechanism, including a plate frame, crossbeam, mounting rod, snap-fit tube, and other structures to ensure the stable installation and convenient disassembly of the mixing element. Precise positioning and snap-fit are achieved through the insertion frame, slot, and moving ring, while the push plate, outer rotating ring, spring rod, and other components are used for stable fixation to ensure the stability of the mixer during airflow fluctuations.
It improves the stability of the mixing elements and the operability of the equipment, ensures the uniformity of airflow guidance and distribution, reduces maintenance difficulty and cost, and enhances the mixing effect and the safety and reliability of the equipment.
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Figure CN223810954U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to static mixing technical field more specifically, it relates to a kind of static mixers of gas hydrogen doping. BACKGROUND
[0002] In some conventional gas hydrogen doping static mixers, the installation method of mixing element is relatively simple, and the common one is to fix the mixing element directly on the inner wall or support structure of the mixer. Since the fixing method is not accurate enough, the mixing element is prone to displacement or loosening during operation. Especially when the gas flow speed is high or the pressure changes greatly, the stability of the mixing element will be greatly affected, which may lead to uneven mixing effect and even affect the stability of gas flow. Since the mixer needs to handle gases of different temperatures during operation, temperature changes will cause the material to expand or shrink, thereby affecting the fixing stability of the mixing element. If the installation structure does not have enough adaptability, the mixing element is prone to loosening or deformation, causing uneven mixing.
[0003] With the long-term use of gas hydrogen doping static mixers, the performance of the mixing element will gradually decline, especially in the case of poor mixing effect, pollution accumulation or element damage, disassembly and replacement are needed. However, the disassembly and maintenance work in the prior art is often not convenient enough. Since the fixing method of the mixing element and other components is relatively complex, a lot of time and effort is needed to disassemble, sometimes the entire mixer needs to be disassembled or special tools are needed to disassemble, which increases the operation difficulty of maintenance personnel. The disassembly and replacement of the mixing element often involves the disassembly of other components, making maintenance inconvenient, and even causing damage to other components during disassembly, increasing maintenance cost. SUMMARY
[0004] (I) Technical problem solved
[0005] To solve the problems in the prior art, the utility model provides a gas hydrogen doping static mixer to solve the technical problems of unstable installation of mixing element, inconvenient disassembly and maintenance of mixing element mentioned in the background art.
[0006] (II) Technical solution
[0007] To achieve the above object, the utility model provides the following technical scheme: A static gas hydrogen mixing device, including the mixing ware body, mixing element installation mechanism, installation clamping mechanism and clamping auxiliary mechanism, the mixing element installation mechanism includes sheet shape frame, crossbeam, installation rod, installation board, clamping pipe and clamping rod, installation rod fixed installation is in the inner wall of mixing ware body, and the installation board is installed in one end of installation rod, and the crossbeam is installed in the top end of sheet shape frame, and the clamping pipe is installed on the installation board, and one end of clamping rod is set up through the crossbeam and installation board and is matched with the clamping pipe, the installation clamping mechanism includes the extension frame, the clamping groove, the moving ring, the fixed ring, the connecting groove and the elastic support plate, and the extension frame is horizontally slidably installed on the outer wall of clamping pipe, and the moving ring is directionally slidably installed on the outer wall of clamping pipe, and the fixed ring is fixedly installed on the outer wall of clamping pipe, and the connecting groove is arranged on the fixed ring and moving ring, and the both ends of extension frame are slidably connected with connecting groove, and the elastic support plate is installed between moving ring and fixed ring, and the elastic support plate pushes moving ring and moves upwards, and makes extension frame enter clamping groove.
[0008] The utility model further sets up, the clamping auxiliary mechanism includes the pushed plate, the outer swivel ring, the spring rod, the rotation slope plate and the fixed ring plate, and the pushed plate is installed in the top end of moving ring, and the outer swivel ring is limit rotation installation on the outer wall of clamping pipe, and the spring rod is slidably installed on the side wall of outer swivel ring, and the fixed ring plate is fixedly installed on the outer wall of clamping pipe, and the spring rod can be pressed to fixed ring, and makes the outer swivel ring fixed rotation gradually, and the rotation slope plate is installed in the bottom end of outer swivel ring, and the rotation slope plate can push the pushed plate and moving ring and move downwards.
[0009] The utility model further sets up, and the bottom end of mixing ware body is provided with mixing tank, and the top end of mixing tank is provided with connecting pipe, and the setting of connecting pipe is convenient for the stable input of gas.
[0010] The utility model further sets up, and the bottom end of mixing ware body and the top end of connecting pipe are provided with cooperation board, and the mixing ware body and connecting pipe are connected through fixed cooperation board, and the setting of cooperation board is convenient for the stable connection of cooperation board to the mixing ware body.
[0011] The utility model further sets up, and the top end side of mixing ware body is provided with external connection board, and the device is connected with outside gas supply equipment through fixed external connection board.
[0012] The utility model further sets up, and the inner bottom of mixing ware body is provided with aeration pipe, and one end of aeration pipe is provided with input pipe assembly, and input pipe assembly is connected with outside aeration equipment, and the setting of connecting plate is convenient for the stable installation of clamping pipe.
[0013] The utility model further sets up, and the side wall bottom end of clamping pipe is provided with connecting plate, and connecting plate is fixedly installed on the one end surface of installation board, and the setting of connecting plate is convenient for the stable installation of clamping pipe.
[0014] The utility model further sets up, the cooperation hole is set up on the fixed ring board, and spring rod can step by step extend into cooperation hole, make the outer rotating ring steady rotation, the cooperation hole on the fixed ring board lets spring rod can step by step extend into, thereby make the outer rotating ring can steady rotation.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a kind of static mixer of gas hydrogen mixing, with following beneficial effects:
[0017] The utility model sets up mixing element installation mechanism, by installation rod, mounting plate, crossbeam, clamping pipe and clamping rod etc., can firmly install mixing element in mixer body, ensure the stability of mixing element in the use process, avoid loosening or damage due to vibration or air flow fluctuation, the design of clamping rod and clamping pipe provides convenient installation and disassembly mode, facilitate regular inspection and maintenance mixing element, improve the operability and repair efficiency of equipment.
[0018] The utility model sets up installation clamping mechanism, by extension frame, clamping groove, moving ring, fixed ring, connecting groove etc., can realize the accurate clamping and positioning of mixing element, ensure the close cooperation between mixing element and mixer body, effectively prevent displacement or loosening in running process, the design optimization of installation clamping mechanism guides and distributes air flow, can effectively avoid gas flow uneven or leakage, improve overall mixing effect.
[0019] The utility model sets up clamping auxiliary mechanism, and the cooperation of push plate, outer rotating ring, spring rod, spin slope plate and fixed ring plate etc. component, can ensure the gradual, stable fixation of clamping mechanism, avoid the stability of clamping system to be influenced due to external interference or air flow fluctuation, the cooperation design of spring rod and spin slope plate can realize the step-by-step fixed rotation of outer rotating ring, so that mixer is more stable in air flow adjustment process, further improve the safety and reliability of equipment. ACCURACY OF DRAWINGS
[0020] Figure 1 It is the overall structure schematic drawing of device in the utility model in unused state;
[0021] Figure 2 It is the structure schematic drawing of the bottom end of mixer in the utility model;
[0022] Figure 3 It is the structure schematic drawing of the top end of mixer in the utility model;
[0023] Figure 4 It is the structure schematic drawing of installation clamping mechanism and clamping auxiliary mechanism in the utility model;
[0024] Figure 5 It is the structure schematic view inside installing the card joint mechanism and the card joint auxiliary mechanism in the utility model.
[0025] In the figure: 1, the mixer body; 2, sheet-shaped frame; 3, crossbeam; 4, mounting rod; 5, mounting plate; 6, card joint pipe; 7, card joint rod; 8, reach into frame; 9, card slot; 10, moving ring; 11, fixed ring; 12, connecting groove; 13, elastic supporting plate; 14, push-receiving plate; 15, outer rotating ring; 16, spring rod; 17, rotating slope plate; 18, solid ring plate; 19, connecting pipe; 20, matching plate; 21, external connecting plate; 22, aeration pipe; 23, input pipe assembly; 24, connecting plate; 25, matching hole. DETAILED DESCRIPTION
[0026] It should be noted that the embodiments and the features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as that generally understood by the ordinary skilled person in the technical field to which the present application belongs.
[0028] In the present application, unless otherwise specified, the directions such as "up, down" are generally directed to the directions shown in the drawings, or are directed to the vertical, perpendicular or gravity directions. Similarly, for the convenience of understanding and description, "left, right" are generally directed to the left and right shown in the drawings, and "inner, outer" are directed to the inner and outer relative to the contour of each component itself, but the above direction words are not used to limit the present application.
[0029] Please refer to Figures 1-5The utility model provides a kind of static mixer of gas hydrogen mixing, including mixer body 1, mixing element installation mechanism, installation clamping mechanism and clamping auxiliary mechanism, mixing element installation mechanism includes sheet-like frame 2, crossbeam 3, installation rod 4, installation plate 5, clamping pipe 6 and clamping rod 7, installation rod 4 is fixedly installed on the inner wall of mixer body 1, installation plate 5 is installed at one end of installation rod 4, crossbeam 3 is installed at the top end of sheet-like frame 2, clamping pipe 6 is installed on installation plate 5, one end of clamping rod 7 is arranged through crossbeam 3 and installation plate 5 and is matched with clamping pipe 6 and is clamped, installation clamping mechanism includes extension frame 8, clamping groove 9, moving ring 10, fixed ring 11, connecting groove 12 and elastic supporting plate 13, extension frame 8 is transversely slidably installed on the outer wall of clamping pipe 6, moving ring 10 is directionally slidably installed on the outer wall of clamping pipe 6, fixed ring 11 is fixedly installed on the outer wall of clamping pipe 6, connecting groove 12 is arranged on fixed ring 11 and moving ring 10, the both ends of extension frame 8 are slidably connected with connecting groove 12, and elastic supporting plate 13 is installed between moving ring 10 and fixed ring 11, and elastic supporting plate 13 pushes moving ring 10 to move upwards, so that extension frame 8 extends into clamping groove 9.
[0030] In the embodiment, installation rod 4 is fixed in the inner wall of mixer body 1, provides basic support for the whole mechanism, installation plate 5 is installed at the end of installation rod 4, crossbeam 3 at the top of sheet-like frame 2 and installation plate 5 form a matching structure, clamping pipe 6 is installed on installation plate 5, clamping rod 7 is locked and connected with clamping pipe 6 after passing through crossbeam 3 and installation plate 5, connecting plate 24 is fixed at the bottom of clamping pipe 6 and is connected with installation plate 5, forms a stable support system, ensures the stability of mixing element during working process, extension frame 8 is transversely slidably installed on the outer wall of clamping pipe 6, and is slidably matched with connecting groove 12 on fixed ring 11 and moving ring 10, moving ring 10 is directionally slidably installed on the outer wall of clamping pipe 6, and fixed ring 11 is fixedly installed on the outer wall of clamping pipe 6, and elastic supporting plate 13 is installed between moving ring 10 and fixed ring 11, moving ring 10 is pushed upwards by elastic force, so that extension frame 8 accurately extends into clamping groove 9, realizes stable locking effect.
[0031] Clamping auxiliary mechanism includes pushed plate 14, outer rotating ring 15, spring rod 16, rotating slope plate 17 and fixed ring plate 18, pushed plate 14 is installed at the top end of moving ring 10, outer rotating ring 15 is limitingly rotatably installed on the outer wall of clamping pipe 6, spring rod 16 is slidably installed on the side wall of outer rotating ring 15, fixed ring plate 18 is fixedly installed on the outer wall of clamping pipe 6, spring rod 16 can be pressed to fixed ring 11, so that outer rotating ring 15 is fixedly rotated step by step, rotating slope plate 17 is installed at the bottom end of outer rotating ring 15, and rotating slope plate 17 can push pushed plate 14 and moving ring 10 to move downwards.
[0032] In this embodiment, the pushed plate 14 is installed on the top of the moving ring 10, the outer rotating ring 15 is limited to rotate on the outer wall of the clamping pipe 6, the spring rod 16 slides on the side wall of the outer rotating ring 15 and can be pressed to the fixed ring 11 to achieve step-by-step fixation, the matching hole 25 on the fixed ring plate 18 matches with the spring rod 16 to ensure the stable rotation of the outer rotating ring 15, the rotating slope plate 17 is installed on the bottom of the outer rotating ring 15 and can push the pushed plate 14 and the moving ring 10 to move downward by rotating to realize the extension of the rod away from the clamping groove 9.
[0033] Please refer to Figures 1-5 , as a supplementary embodiment of the mixed element installation mechanism, the clamping installation mechanism and the clamping auxiliary mechanism of the gas hydrogen mixed static mixer: the bottom end of the mixer body 1 is provided with a mixing tank, and the top end of the mixing tank is provided with a connecting pipe 19, the bottom end of the mixer body 1 and the top end of the connecting pipe 19 are provided with a matching plate 20, and the mixer body 1 and the connecting pipe 19 are connected by fixing the matching plate 20, the top end side of the mixer body 1 is provided with an external connecting plate 21, and the device is connected with the external gas supply equipment by fixing the external connecting plate 21, the inner bottom of the mixer body 1 is provided with an aeration pipe 22, one end of the aeration pipe 22 is provided with an input pipe assembly 23, and the input pipe assembly 23 is connected with the external aeration equipment, the side wall bottom end of the clamping pipe 6 is provided with a connecting plate 24, the connecting plate 24 is fixedly installed on one end face of the mounting plate 5, the fixed ring plate 18 is provided with a matching hole 25, and the spring rod 16 can be step-by-step inserted into the matching hole 25 to make the outer rotating ring 15 rotate stably.
[0034] More specifically, the working goal of the whole device is to mix gas and hydrogen statically. The bottom of the mixer body 1 is provided with a mixing tank for storing and mixing gas and hydrogen, the top of the mixing tank is provided with a connecting pipe 19 to ensure that the mixed gas can flow out smoothly, the top end side of the mixer body 1 is provided with an external connecting plate 21 to connect the device with the external gas supply equipment, the external equipment provides gas or hydrogen for the mixer to process, the inner bottom of the mixer body 1 is provided with an aeration pipe 22, one end of the aeration pipe 22 is connected with an input pipe assembly 23, and the assembly is connected with the external aeration equipment to ensure that the gas can be fully mixed and evenly distributed, when the gas and hydrogen enter the mixer body 1 through the input pipe assembly 23 of the mixer, the mixed element is precisely positioned in the installation mechanism, and the static mixed element ensures that the gas is fully mixed in the mixing tank to produce stable mixed gas.
[0035] In summary, the overall device in use or operation: when the need to mix elements installation mechanism operation, the installation rod 4 is fixed in the mixer body 1 inner wall, for the whole mechanism to provide basic support, installation plate 5 is installed in the installation rod 4 end, the beam 3 of the top of the sheet frame 2 and the installation plate 5 form a matching structure, the clamping pipe 6 is installed on the installation plate 5, the clamping rod 7 through the beam 3 and the installation plate 5 after the formation of the locking connection with the clamping pipe 6, the connecting plate 24 is fixed in the clamping pipe 6 bottom and installation plate 5 connection, form a stable support system, to ensure the stability of the mixing elements in the working process.
[0036] When the need to install the clamping mechanism operation, the extension frame 8 in the clamping pipe 6 outer wall transverse sliding, with the fixed ring 11 and the connecting groove 12 on the mobile ring 10 form sliding fit, mobile ring 10 in the clamping pipe 6 outer wall directional sliding, the fixed ring 11 is fixed on the outer wall of the clamping pipe 6, the elastic support plate 13 is installed between the mobile ring 10 and the fixed ring 11, through the elastic force to push the mobile ring 10 upward movement, so that the extension frame 8 accurately into the card slot 9, realize stable locking effect.
[0037] When the need to install the clamping mechanism operation, the extension frame 8 in the clamping pipe 6 outer wall transverse sliding, with the fixed ring 11 and the connecting groove 12 on the mobile ring 10 form sliding fit, mobile ring 10 in the clamping pipe 6 outer wall directional sliding, the fixed ring 11 is fixed on the outer wall of the clamping pipe 6, the elastic support plate 13 is installed between the mobile ring 10 and the fixed ring 11, through the elastic force to push the mobile ring 10 upward movement, so that the extension frame 8 accurately into the card slot 9, realize stable locking effect.
[0038] The working goal of the whole device is to mix gas and hydrogen statically. The bottom of the mixer body 1 is provided with a mixing tank for storing and mixing gas and hydrogen. The top of the mixing tank is provided with a connecting pipe 19 to ensure that the mixed gas can flow out smoothly. The top end side of the mixer body 1 is provided with an external plate 21 to connect the device with the external gas supply equipment. The external equipment provides gas or hydrogen for the mixer to process. The inner bottom of the mixer body 1 is provided with an aeration pipe 22. One end of the aeration pipe 22 is connected with an input pipe assembly 23 which is connected with the external aeration equipment to ensure that the gas can be fully mixed and uniformly distributed. When the gas and hydrogen enter the mixer body 1 through the mixer input pipe assembly 23, the mixing elements are accurately positioned in the installation mechanism. The static mixing elements ensure that the gas is fully mixed in the mixing tank to produce stable mixed gas.
[0039] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection or other known connection mode, which will not be described here. In the above, whenever there is a fixed connection, welding is preferred. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A static mixer for mixing hydrogen gas into fuel gas, comprising a mixer body (1), a mixing element mounting mechanism, a mounting clamping mechanism and a clamping assisting mechanism, characterized in that: The mixing element mounting mechanism comprises a sheet-shaped frame (2), a crossbeam (3), a mounting rod (4), a mounting plate (5), a clamping pipe (6) and a clamping rod (7), the mounting rod (4) is fixedly mounted on the inner wall of the mixer body (1), the mounting plate (5) is mounted on one end of the mounting rod (4), the crossbeam (3) is mounted on the top end of the sheet-shaped frame (2), the clamping pipe (6) is mounted on the mounting plate (5), and one end of the clamping rod (7) extends through the crossbeam (3) and the mounting plate (5) and is arranged in clamping cooperation with the clamping pipe (6).
2. A static hydrogen gas mixing device according to claim 1, characterized in that: The mounting clamping mechanism comprises a protruding frame (8), a clamping groove (9), a moving ring (10), a fixed ring (11), a connecting groove (12) and a spring supporting plate (13), the protruding frame (8) is transversely and slidingly mounted on the outer wall of the clamping pipe (6), the moving ring (10) is directionally and slidingly mounted on the outer wall of the clamping pipe (6), the fixed ring (11) is fixedly mounted on the outer wall of the clamping pipe (6), the connecting groove (12) is arranged on the fixed ring (11) and the moving ring (10), the two ends of the protruding frame (8) are slidingly connected with the connecting groove (12), and the spring supporting plate (13) is mounted between the moving ring (10) and the fixed ring (11).
3. A static gas-hydrogen mixer according to claim 1, characterized in that: The clamping auxiliary mechanism comprises a pushed plate (14), an outer rotating ring (15), a spring rod (16), a rotating slope plate (17) and a fixed ring plate (18), the pushed plate (14) is mounted on the top end of the moving ring (10), the outer rotating ring (15) is limitingly and rotatably mounted on the outer wall of the clamping pipe (6), the spring rod (16) is slidingly mounted on the side wall of the outer rotating ring (15), the fixed ring plate (18) is fixedly mounted on the outer wall of the clamping pipe (6), the spring rod (16) can be pressed towards the fixed ring (11), so that the outer rotating ring (15) is fixedly rotated step by step, and the rotating slope plate (17) is mounted on the bottom end of the outer rotating ring (15) and can push the pushed plate (14) and the moving ring (10) to move downwards.
4. A static gas-hydrogen mixer according to claim 3, characterized in that: The bottom end of the mixer body (1) is provided with a mixing tank, and the top end of the mixing tank is provided with a connecting pipe (19).
5. A static gas-hydrogen mixer according to claim 1, characterized in that: The bottom end of the mixer body (1) and the top end of the connecting pipe (19) are provided with a matching plate (20), and the mixer body (1) and the connecting pipe (19) are connected by fixing the matching plate (20).
6. A static gas-hydrogen mixer according to claim 1, characterized in that: The top end side of the mixer body (1) is provided with an external connecting plate (21), and the device is connected with external air supply equipment by fixing the external connecting plate (21).
7. A static gas-hydrogen mixer according to claim 1, characterized in that: An aeration pipe (22) is mounted on the inner bottom of the mixer body (1), one end of the aeration pipe (22) is provided with an input pipe assembly (23), and the input pipe assembly (23) is connected with external aeration equipment.
8. A static gas-hydrogen mixer according to claim 2, characterized in that: A connecting plate (24) is mounted on the side wall bottom end of the clamping pipe (6), and the connecting plate (24) is fixedly mounted on one end face of the mounting plate (5). A matching hole (25) is formed in the fixed ring plate (18), and the spring rod (16) can be step by step inserted into the matching hole (25), so that the outer rotating ring (15) is stably rotated.