Wire surface cleaning device

The friction cleaning method using a wire surface cleaning device solves the damage and contamination problems in the wire cleaning process of existing technologies, achieving an environmentally friendly and efficient cleaning effect and improving production efficiency.

CN223811296UActive Publication Date: 2026-01-20江阴万怡机械科技有限公司
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Patent Information

Application Number
CN202422801908.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2026-01-20
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing wire drawing machines are prone to damage or contamination when cleaning wire surfaces, and acid pickling methods result in resource waste and environmental pollution.

Method used

The device employs a wire surface cleaning system, which includes a frame, a wire guide wheel mechanism, and a wire cleaning mechanism. It uses a scouring pad to clean the wire surface by friction, avoiding the environmental pollution caused by acid washing, and collects the cleaned dirt through a dust collection hopper.

Benefits of technology

It achieves environmentally friendly and pollution-free wire surface cleaning, improves production efficiency, avoids damage to wire surface, and the scouring pad is reusable.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223811296U_ABST
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Abstract

The utility model relates to a wire surface cleaning device which comprises a rack, a wire passing wheel mechanism and a wire cleaning mechanism. The wire passing wheel mechanism and the wire cleaning mechanism are arranged in the rack; the wire passing wheel mechanism is used for positioning a wire; a wire rod is positioned through the wire passing wheel mechanism to do linear motion; the wire rod cleaning mechanism conducts friction cleaning on the surface of the wire rod. According to the wire rod surface cleaning device, the wire rod surface is subjected to friction cleaning through the wire rod cleaning mechanism, and environmental pollution caused by acid pickling of previous equipment is avoided; specifically, the surface of the wire rod is rubbed to generate relative operation, so that lubricating powder and rust on the surface of the wire rod are continuously separated from the surface of the wire rod; the structure is compact and the occupied space is small.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a wire rod surface cleaning device, concretely relates to a device for cleaning the wire rod surface of metal products, belongs to wire rod surface processing technical field. BACKGROUND

[0002] The existing wire drawing machine needs to remove the defects such as grease, wire drawing powder and rust marks on the surface of the wire rod before drawing the wire rod, and the current industrial method is to adopt the method of peeling and pickling. The peeling is to repeatedly bend the wire rod by the straightening roller and to make the wire rod surface oxide scale be peeled off by proper wiping treatment, but this method is easy to cause surface damage or micro-cracks of the wire rod, and is easy to cause the wire rod to be broken in the drawing process. The pickling consumes a large amount of pickling liquid, brings a large amount of industrial wastewater, causes resource waste and environmental pollution. After pickling, a water washing device is needed to remove the acid liquid on the surface of the product, the equipment production line is relatively long, and the occupied space is relatively large. Moreover, the pickling process often appears over-pickling and under-pickling, so that the wire rod is yellow, has hair, has spots, has no smoothness, and has quality defects, which seriously affect the quality of the wire rod in the subsequent drawing process. SUMMARY

[0003] The utility model aims at overcoming the defects of the prior art and providing a wire rod surface cleaning device which is environmentally friendly, non-polluting and has good surface cleaning effect.

[0004] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a wire rod surface cleaning device which comprises a rack, a wire passing wheel mechanism and a wire rod cleaning mechanism. The wire passing wheel mechanism and the wire rod cleaning mechanism are arranged in the rack. The wire passing wheel mechanism positions the wire rod. The wire rod makes straight line motion through the wire passing wheel mechanism. The wire rod cleaning mechanism rubs and cleans the surface of the wire rod.

[0005] Preferably, the wire passing wheel mechanism comprises two guide wheel assemblies which are symmetrically arranged left and right. The guide wheel assembly comprises a fixed seat, a guide column and a guide wheel. The fixed seat is fixedly connected with the rack. The guide column is rotatably arranged in the fixed seat. The guide column is vertically arranged. The guide wheel is installed on the guide column. The guide wheel is provided with a plurality of guide wheels.

[0006] Preferably, the wire rod cleaning mechanism is arranged between the two guide wheel assemblies. The wire rod cleaning mechanism comprises a driving part, a transmission assembly and a cleaning assembly. The driving part drives the transmission assembly to move. The transmission assembly drives the cleaning assembly to clean the wire rod.

[0007] Preferably, the cleaning assembly is symmetrically arranged left and right with two groups. Each group of cleaning assemblies is symmetrically arranged front and back.

[0008] Preferably, the cleaning assembly comprises a scouring pad and a fixing member; the scouring pad is symmetrically arranged in front and back of the wire cleaning mechanism; the wire is located between the two scouring pads; and the scouring pad is fixed by the fixing member.

[0009] Preferably, the transmission assembly comprises a sprocket, a transmission shaft, an eccentric wheel and a connecting rod component; the output end of the driving component is connected with the sprocket through a chain; the sprocket is arranged on the transmission shaft; the transmission shaft is provided with the eccentric wheel at both ends; the eccentric wheel is connected with the connecting rod component; and the connecting rod component is connected with the fixing member.

[0010] Preferably, the wire surface cleaning device further comprises a dust accumulation hopper; the dust accumulation hopper is arranged at the lower part of the rack and below the wire cleaning mechanism.

[0011] Compared with the prior art, the wire surface cleaning device has the following advantages due to the use of the above technical scheme:

[0012] The wire surface cleaning device of the utility model, through the wire cleaning mechanism to the wire surface friction cleaning, avoided the previous equipment use pickling to cause the pollution of environment, specific, is through the scouring pad to the wire surface friction constantly, produces the relative operation, thereby the lubricating powder, rust mark of wire silk surface separates from the wire surface constantly, the scouring pad can be reused, only takes down to use high pressure gas to clean the dirt in, can be reused, improved the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] The technical scheme of the utility model will be further described below in combination with the drawings:

[0014] ATTACHED Figure 1 It is the structure schematic view of the wire surface cleaning device of the utility model;

[0015] ATTACHED Figure 2 It is another view structure schematic view of the wire surface cleaning device of the utility model;

[0016] ATTACHED Figure 3 It is the guide wheel assembly structure schematic view of the wire surface cleaning device of the utility model;

[0017] ATTACHED Figure 4 It is the transmission assembly and cleaning assembly structure schematic view of the wire surface cleaning device of the utility model

[0018] Among them: 1, rack; 2, fixed seat; 3, guide column; 4, guide wheel; 5, driving component; 6, scouring pad; 7, fixing member; 8, sprocket; 9, transmission shaft; 10, eccentric wheel; 11, connecting rod component; 12, dust accumulation hopper; 13, dust removal hole. DETAILED DESCRIPTION

[0019] The utility model will be further described in detail below in combination with the drawings and specific embodiment.

[0020] As attached Figures 1-4 As shown, the wire surface cleaning device of this utility model includes a frame 1, a wire guide wheel mechanism, and a wire cleaning mechanism; the wire guide wheel mechanism and the wire cleaning mechanism are disposed in the frame 1; the wire guide wheel mechanism positions the wire; the wire moves linearly through the positioning of the wire guide wheel mechanism; the wire cleaning mechanism performs friction cleaning on the surface of the wire.

[0021] Specifically, the wire guide wheel mechanism includes two guide wheel assemblies symmetrically arranged on the left and right sides; each guide wheel assembly includes a fixed base 2, a guide post 3, and a guide wheel 4; the fixed base 2 is fixedly connected to the frame 1; the guide post 3 is rotatably disposed within the fixed base 2; the guide post 3 is vertically arranged; the guide wheel 4 is mounted on the guide post 3; multiple guide wheels 4 are provided; generally, there are two guide wheels 4; the wire cleaning mechanism is disposed between the two guide wheel assemblies; the wire cleaning mechanism includes a driving component 5, a transmission component, and a cleaning component; the driving component 5 drives the transmission component to move; the transmission component drives the cleaning component to clean the wire; the cleaning... Two sets of cleaning components are symmetrically arranged on the left and right sides; each set of cleaning components is symmetrically arranged front and back; there are four in total; each cleaning component includes a scouring pad 6 and a fixing member 7; two scouring pads 6 are symmetrically arranged front and back; the wire is located between the two scouring pads 6; the scouring pads 6 are fixed by the fixing member 7; the transmission component includes a sprocket 8, a transmission shaft 9, an eccentric wheel 10 and a connecting rod component 11; the output end of the drive component 5 is connected to the sprocket 8 through a chain; the sprocket 8 is mounted on the transmission shaft 9; the two ends of the transmission shaft 9 are provided with eccentric wheels 10; the eccentric wheels 10 are connected to the connecting rod component 11; the connecting rod component 11 is connected to the fixing member 7.

[0022] The wire surface cleaning device also includes a dust collection hopper 12; the dust collection hopper 12 is located at the lower part of the frame 1, below the wire cleaning mechanism, and is used to collect the dirt that has been cleaned.

[0023] In use, the wire guide wheel mechanism positions the wire and can be connected to an external wire feeding mechanism and a wire take-up mechanism, allowing the wire to move linearly through the wire guide wheel mechanism. The drive component 5 drives the sprocket 8 to rotate via a chain, which in turn drives the transmission shaft 9 to rotate. The transmission shaft 9 then drives the eccentric wheel 10 to move, which in turn drives the connecting rod component 11 to move. The fixing component 7 connected to the connecting rod component 11 also moves accordingly. In this way, the scouring pad 6 moves up and down, and the scouring pad 6 continuously rubs against the surface of the wire, generating relative movement, thereby causing the lubricating powder and rust on the surface of the wire to continuously detach from the wire surface. Four cleaning components are provided, thereby achieving 360-degree cleaning treatment of the wire surface without dead angles. The dust collection hopper 12 collects the dirt that has been cleaned. When the dust collection hopper 12 is full, it can be emptied. The frame 1 is also equipped with a dust removal hole 13, which can be connected to an external adsorption mechanism to adsorb the dirt that has been cleaned.

[0024] The wire surface cleaning device has compact structure and small space occupation.

[0025] The above is only a specific application example of the present application, and does not constitute any limitation on the protection scope of the present application; any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the present application.

Claims

1. A wire surface cleaning device, characterized in that: It includes a frame, a wire guide wheel mechanism, and a wire cleaning mechanism; the wire guide wheel mechanism and the wire cleaning mechanism are disposed within the frame; the wire guide wheel mechanism positions the wire; the wire moves linearly through the positioning of the wire guide wheel mechanism; the wire cleaning mechanism cleans the surface of the wire by friction.

2. The wire surface cleaning device according to claim 1, characterized in that: The guide wheel mechanism includes two guide wheel assemblies arranged symmetrically on the left and right sides; each guide wheel assembly includes a fixed base, a guide post, and guide wheels; the fixed base is fixedly connected to the frame; the guide post is rotatably disposed within the fixed base; the guide post is vertically arranged; the guide wheels are mounted on the guide post; and multiple guide wheels are provided.

3. The wire surface cleaning device according to claim 2, characterized in that: The wire cleaning mechanism is disposed between two guide wheel assemblies; the wire cleaning mechanism includes a driving component, a transmission component, and a cleaning component; the driving component drives the transmission component to move; the transmission component drives the cleaning component to clean the wire.

4. The wire surface cleaning device according to claim 3, characterized in that: The cleaning components are arranged in two sets symmetrically on the left and right sides; each set of cleaning components is arranged symmetrically on the front and back.

5. The wire surface cleaning device according to claim 4, characterized in that: The cleaning assembly includes a scouring pad and a fixing component; two scouring pads are symmetrically arranged front and back; the cable is located between the two scouring pads; the scouring pads are fixed by the fixing component.

6. The wire surface cleaning device according to claim 5, characterized in that: The transmission assembly includes a sprocket, a drive shaft, an eccentric wheel, and a connecting rod assembly; the output end of the drive component is connected to the sprocket via a chain; the sprocket is mounted on the drive shaft; eccentric wheels are provided at both ends of the drive shaft; the eccentric wheels are connected to the connecting rod assembly; and the connecting rod assembly is connected to a fixing component.

7. The wire surface cleaning device according to claim 1, characterized in that: It also includes an ash hopper; the ash hopper is located at the bottom of the frame, below the wire cleaning mechanism.