Lens dust removal device and lens dust removal equipment thereof
By designing a variable cross-section air blowing channel and ultrasonic technology for the lens dust removal device, the problem of low dust removal efficiency in existing lenses has been solved, achieving a high-efficiency, low-cost, and non-destructive dust removal effect.
Patent Information
- Application Number
- CN202520023158.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing methods for cleaning lenses are inefficient; manual wiping easily leaves scratches; traditional air blowing devices are ineffective at removing fine dust; and wet ultrasonic cleaning requires additional equipment and is costly.
Design a lens dust removal device that uses a flow divider and a contour head. The air blowing channel is a variable cross-section airflow channel. Combined with ultrasonic waves and high-speed airflow, it forms strong oscillations to achieve the dust removal effect.
It improves dust removal efficiency, removes tiny dust particles, reduces costs, avoids secondary pollution, and does not damage the lens surface.
Smart Images

Figure CN223811349U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lens dust removal equipment field technology especially is a kind of lens dust removal device and lens dust removal equipment thereof. BACKGROUND
[0002] In the current lens production process, the lens surface before assembly often adheres dust, particulate and other impurities. The existing dust removal method mainly has manual wiping and using simple blowing device to blow.
[0003] Manual wiping is inefficient, and it is easy to leave scratches on the lens surface, affecting the optical performance of the lens and the product quality. Simple blowing device can only remove part of larger dust particles, and the effect is not good for small dust particles.
[0004] Using ultrasonic wet cleaning system needs additional cooling and drying device, needs to use high-cost consumables such as high-purity gas or chemical solvent. UTILITY MODEL CONTENT
[0005] Therefore, the utility model provides a kind of lens dust removal device and lens dust removal equipment thereof, which solves the problem of poor dust removal effect.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lens dust removal device, comprising, shunt seat and profiling head provided on the shunt seat, the profiling head has arc surface matched with the lens profile;
[0007] Wherein, the shunt seat and the profiling head are through the blowing channel and the suction channel, and the blowing channel and the suction channel are arranged separately, and through the arc surface;The blowing channel is the variable cross-section air flow channel that can generate ultrasonic wave.
[0008] In one embodiment, the blowing channel includes air inlet flow channel, transition flow channel, intermediate flow channel and air outlet flow channel connected in sequence from bottom to top, the air inlet flow channel, transition flow channel and intermediate flow channel are located on the shunt seat, and the air outlet flow channel is located on the profiling head;The cross-sectional area of the transition flow channel is smaller than the cross-sectional area of the air inlet flow channel and the intermediate flow channel;The cross-sectional area of the air outlet flow channel is smaller than the cross-sectional area of the intermediate flow channel.
[0009] In one embodiment, the cross-sectional area of the transition flow channel is greater than the cross-sectional area of the air outlet flow channel, the cross-sectional area of the air inlet flow channel is greater than the cross-sectional area of the transition flow channel, and the cross-sectional area of the intermediate flow channel is greater than the cross-sectional area of the air inlet flow channel.
[0010] In one embodiment, the transition flow channels, the intermediate flow channels and the air outlet flow channels are two, one of the transition flow channels and the corresponding intermediate flow channels, air outlet flow channels form a first branch, the other transition flow channel and the corresponding intermediate flow channel, air outlet flow channel forms a second branch, the first branch and the second branch are communicated with the air inlet flow channel at one end, and the other end penetrates the arc surface.
[0011] In one embodiment, the air inlet flow channel is circular in cross-sectional area, the two intermediate flow channels are semicircular in cross-sectional area, and the two transition flow channels are located at the corners of the corresponding intermediate flow channels; the air outlet flow channel is a narrow strip-shaped hole structure.
[0012] In one embodiment, each of the air outlet flow channels comprises a first air passage communicated with the intermediate flow channel and a second air passage communicated with the first air passage, and the cross-sectional area of the second air passage is smaller than that of the first air passage.
[0013] In one embodiment, the air suction channel comprises a first air suction part and a second air suction part, the first air suction part separates the first branch and the second branch, and the second air suction part is located outside the first branch and the second branch and surrounds the first branch and the second branch.
[0014] In one embodiment, the air blowing channel is connected with an air pipe joint at one end away from the arc surface.
[0015] In one embodiment, the air suction channel is connected with an air suction flange at one end away from the arc surface.
[0016] A lens dust removal device is characterized in that it comprises the lens dust removal device.
[0017] The utility model discloses have obvious advantages and beneficial effects compared with prior art, specifically speaking, from the above technical scheme can know:
[0018] By designing the air blowing channel into a variable cross-section air flow channel capable of generating ultrasonic waves, when high-speed airflow flows through the variable cross-section air flow channel, strong oscillation is formed due to the interaction between the cavity mouth shear flow and the flow in the cavity, in this case, the interaction between the sound field and the flow field is strengthened, resulting in the generation of strong sound waves (i.e. ultrasonic waves), and the ultrasonic waves and high-speed airflow blowing onto the lens together remove the dust particles on the surface of the lens.
[0019] Compared with manually wiping the lens, the device does not leave scratches on the surface of the lens and improves the dust removal efficiency; compared with the traditional air blowing device for dust removal, the device can remove small dust particles and improve the dust removal effect; compared with the wet ultrasonic dust removal, the device does not need additional cooling and drying devices, thereby reducing the cost.
[0020] The dust removing device is provided with a blowing structure and a suction structure, forms a closed loop system, uses internally circulating clean air as medium, does not destroy the air balance of the clean workshop, does not cause secondary pollution, and can ensure that the dust blown can be cleaned in time, and greatly improves the cleaning and dust removing efficiency.
[0021] In order to more clearly set forth the structural features and functions of the present application, the present application will be described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a perspective view of the lens dust removing device of the embodiment of the present application;
[0023] Figure 2 is an exploded view of the lens dust removing device of the embodiment of the present application;
[0024] Figure 3 is a first angle perspective view of the shunt seat of the embodiment of the present application;
[0025] Figure 4 is a second angle perspective view of the shunt seat of the embodiment of the present application;
[0026] Figure 5 is a first angle sectional view of the lens dust removing device of the embodiment of the present application;
[0027] Figure 6 is a second angle sectional view of the lens dust removing device of the embodiment of the present application;
[0028] Figure 7 is Figure 6 the local enlarged view of A in the middle.
[0029] Reference signs:
[0030] 10, shunt seat 20, profiling head
[0031] 21, arc surface 30, blowing channel
[0032] 31, air inlet flow channel 32, transition flow channel
[0033] 33, middle flow channel 34, air outlet flow channel
[0034] 341, first air duct 342, second air duct
[0035] 301, first branch 302, second branch
[0036] 40, air suction channel 41, first air suction part
[0037] 42, second air suction part 50, air pipe joint
[0038] 60, air suction flange. Detailed Implementation
[0039] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0040] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0041] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0043] Please see Figures 1 to 7 As shown, this application provides a lens dust removal device, including a diverter seat 10 and a contour head 20 disposed on the diverter seat 10. The contour head 20 has an arc-shaped surface 21 adapted to the shape of the lens. The arc-shaped surface 21 has a concave arc structure adapted to the shape of the lens.
[0044] The curved surface 21 can closely fit various shapes of the lens surface. Whether it is a flat, spherical or aspherical lens, it can achieve comprehensive and precise dust removal on the upper and lower surfaces and edges. The air intake channel 40 maintains a uniform and appropriate distance from the lens surface. Optionally, the lens can be fitted with the curved surface 21 at a minimum distance of 1.5mm, which is a non-contact cleaning method that will not damage the product.
[0045] The air blowing channel 30 and the air suction channel 40 are arranged on the shunt seat 10 and the profiling head 20, and are arranged separately and penetrate the arc surface 21.
[0046] The air blowing channel 30 is a variable cross-section air flow channel capable of generating ultrasonic waves. When high-speed airflow flows through the variable cross-section air flow channel, strong oscillation is formed due to the interaction of the cavity mouth shear flow and the cavity flow, in this case, the interaction of the sound field and the flow field is enhanced, resulting in strong sound wave generation (i.e. ultrasonic waves). The ultrasonic waves and high-speed airflow blowing on the lens surface work together to remove dust particles on the lens surface.
[0047] Compared with manual wiping of the lens, the device does not leave scratches on the lens surface, and improves the dust removal efficiency; compared with the traditional air blowing device for dust removal, the device can remove small dust particles and improve the dust removal effect; compared with the wet ultrasonic dust removal, the device does not need additional cooling and drying device, which reduces the cost.
[0048] The dust removal device has a blowing and suction structure, forms a closed loop system, uses internally circulating clean air as a medium, does not damage the air balance of the clean room, does not cause secondary pollution, and can ensure that the dust blown can be cleaned in time, greatly improving the cleaning and dust removal efficiency.
[0049] The air blowing channel 30 includes an air inlet flow channel 31, a transition flow channel 32, an intermediate flow channel 33 and an air outlet flow channel 34 connected in sequence from bottom to top, the air inlet flow channel 31, the transition flow channel 32 and the intermediate flow channel 33 are located on the shunt seat 10, and the air outlet flow channel 34 is located on the profiling head 20; the cross-sectional area of the transition flow channel 32 is smaller than that of the air inlet flow channel 31 and the intermediate flow channel 33; the cross-sectional area of the air outlet flow channel 34 is smaller than that of the intermediate flow channel 33, that is, the cross-sectional areas of adjacent two flow channels are different. When the airflow flows through flow channels with different cross-sectional areas, the airflow is compressed and expanded multiple times, so that the air blowing channel 30 generates flow-induced oscillation, thereby generating ultrasonic waves.
[0050] The cross-sectional area of the transition flow channel 32 is greater than that of the air outlet flow channel 34, the cross-sectional area of the air inlet flow channel 31 is greater than that of the transition flow channel 32, and the cross-sectional area of the intermediate flow channel 33 is greater than that of the air inlet flow channel 31. The air outlet flow channel 34 is designed to be the smallest, so that the airflow can be blown out from the air outlet flow channel 204 at high speed, thereby easily blowing the dust on the lens surface.
[0051] Of course, in another embodiment, the cross-sectional area of the inlet flow channel 31 and the intermediate flow channel 33 can be the same, and the cross-sectional area of the transition flow channel 32 and the outlet flow channel 34 can also be the same.
[0052] In one embodiment, the transition flow channel 32, the intermediate flow channel 33 and the outlet flow channel 34 are all two, one of the transition flow channel 32 and the corresponding intermediate flow channel 33, outlet flow channel 34 form a first branch 301, the other transition flow channel 32 and the corresponding intermediate flow channel 33, outlet flow channel 34 form a second branch 302, the first branch 301 and the second branch 302 are both communicated with the inlet flow channel 31 at one end, and both penetrate the arc surface 21 at the other end.
[0053] The design of the two airflow branches makes the area covered by the airflow larger, and part of the air inlet channel 40 is located between the two airflow branches, so that the dust in the middle position can also be quickly sucked away.
[0054] The cross-sectional area of the inlet flow channel 31 is circular, which facilitates the installation of the air pipe joint; the cross-sectional area of the two intermediate flow channels 33 is semicircular, and the two transition flow channels 32 are located at the corners of the corresponding intermediate flow channels 33; the outlet flow channel 34 is a narrow strip hole structure. The ultrasonic wave effect generated by the air blowing channel of this structure will be better. Of course, the shape of each flow channel can also be other shapes, as long as it can generate ultrasonic waves.
[0055] Each of the outlet flow channels 34 includes a first air channel 341 communicated with the intermediate flow channel 33 and a second air channel 342 communicated with the first air channel 341, and the cross-sectional area of the second air channel 342 is smaller than that of the first air channel 341. The second air channel 342 is a very long strip hole structure, and the airflow blown out here is compressed and has a very fast flow rate, that is, the dust removal effect will be better.
[0056] The air inlet channel 40 includes a first air inlet part 41 and a second air inlet part 42, the first air inlet part 41 separates the first branch 301 and the second branch 302, and the second air inlet part 42 is located outside the first branch 301 and the second branch 302 and surrounds the first branch 301 and the second branch 302. The air inlet structure of this structure can perform air suction in all directions.
[0057] The air blowing channel 30 is connected with an air pipe joint 50 at the end away from the arc surface 21, and the air pipe joint 50 is connected with a compressed air source to provide positive pressure. The air inlet channel 40 is connected with an air suction flange 60 at the end away from the arc surface 21, and the air suction flange 60 is connected with a negative pressure source to recycle the dust blown up, thereby achieving the purpose of dust removal
[0058] The application also provides a lens dust removal device comprising the lens dust removal device. The device has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, and thus will not be described here again.
[0059] The above only describes the preferred embodiments of the application and is not intended to limit the application. Any modification, equivalent replacement and improvement made within the spirit and principle of the application shall be included in the protection scope of the application.
Claims
1. A lens dust removal device, characterized in that: It includes a distributor seat and a contour head disposed on the distributor seat, the contour head having an arc-shaped surface adapted to the shape of the lens; The air distribution seat and the contour head are provided with an air blowing channel and an air intake channel, which are separated and pass through the arc-shaped surface; the air blowing channel is a variable cross-section airflow channel that can generate ultrasonic waves.
2. The lens dust removal device according to claim 1, characterized in that: The air blowing channel includes an inlet air channel, a transition air channel, an intermediate air channel, and an outlet air channel that are connected sequentially from bottom to top. The inlet air channel, the transition air channel, and the intermediate air channel are located on the flow divider seat, and the outlet air channel is located on the contour head. The cross-sectional area of the transition air channel is smaller than the cross-sectional area of the inlet air channel and the intermediate air channel. The cross-sectional area of the outlet air channel is smaller than the cross-sectional area of the intermediate air channel.
3. The lens dust removal device according to claim 2, characterized in that: The cross-sectional area of the transition channel is larger than that of the outlet channel, the cross-sectional area of the inlet channel is larger than that of the transition channel, and the cross-sectional area of the intermediate channel is larger than that of the inlet channel.
4. The lens dust removal device according to claim 3, characterized in that: There are two transition channels, intermediate channels, and outlet channels. One transition channel and the corresponding intermediate channel and outlet channel form a first branch, and the other transition channel and the corresponding intermediate channel and outlet channel form a second branch. One end of the first branch and the second branch are connected to the inlet channel, and the other end of the second branch penetrates the arc-shaped surface.
5. The lens dust removal device according to claim 4, characterized in that: The inlet air passage has a circular cross-sectional area, the two intermediate air passages have a semi-circular cross-sectional area, and the two transition air passages are located at the corners of the corresponding intermediate air passages; the outlet air passage has a narrow strip-shaped hole structure.
6. The lens dust removal device according to claim 5, characterized in that: Each of the air outlet channels includes a first air channel communicating with the intermediate air channel and a second air channel communicating with the first air channel, wherein the cross-sectional area of the second air channel is smaller than the cross-sectional area of the first air channel.
7. The lens dust removal device according to claim 4, characterized in that: The air intake channel includes a first air intake section and a second air intake section. The first air intake section separates the first branch and the second branch. The second air intake section is located outside the first branch and the second branch and surrounds the first branch and the second branch.
8. The lens dust removal device according to claim 1, characterized in that: The air blowing channel is connected to an air pipe connector at the end away from the arc-shaped surface.
9. The lens dust removal device according to claim 1, characterized in that: The end of the air intake channel away from the arc-shaped surface is connected to an air intake flange.
10. A lens dust removal device, characterized in that: Includes the lens dust removal device as described in any one of claims 1-9.