Efficient and energy-saving compressor bearing machining and grinding equipment

By using coolant to cool the grinding equipment and a convenient grinding wheel replacement mechanism, the problem of high-temperature bearing damage during grinding is solved, achieving energy-saving and efficient bearing processing.

CN223811889UActive Publication Date: 2026-01-20MAANSHAN YUEMEI METAL PROD TECH IND
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Patent Information

Application Number
CN202520452480.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-20
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

During grinding, the friction between the grinding wheel and the bearing surface generates a large amount of heat, causing the temperature in the grinding area to rise sharply, which may damage the bearing.

Method used

A high-efficiency and energy-saving compressor bearing grinding equipment is adopted. The bearing is cooled by using coolant during the grinding process, and a convenient grinding wheel replacement mechanism is designed, including spraying coolant from the nozzle to cool the bearing and recovering the coolant through the filtration system to reduce consumption.

Benefits of technology

It effectively prevents bearings from being damaged by high temperatures, reduces production costs, improves grinding wheel replacement efficiency, and achieves energy-saving and efficient bearing processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides efficient energy-saving compressor bearing machining grinding equipment, which relates to the technical field of bearing machining and comprises a workbench, a vertical plate is fixedly mounted at the top of the workbench, a water pump and a cooling box are fixedly mounted at the top of the vertical plate, and a water inlet pipe is fixedly connected between the cooling box and the input end of the water pump. During grinding, a worker starts the water pump, cooling liquid in the cooling box enters the water inlet pipe, then enters the water outlet pipe, enters the spray head through the telescopic hose and finally is sprayed out of the spray head to the contact position of the grinding wheel and the bearing to cool the bearing and prevent the bearing from being damaged, and then the cooling liquid enters the funnel from the opening and is cooled. And after the cooling liquid is filtered by the filter screen, impurities in the cooling liquid are left at the top of the filter screen, and the cooling liquid leaves from the filter pipe, so that workers can conveniently recycle, treat and reuse the cooling liquid, the consumption of the cooling lubricating liquid is reduced, the production cost is reduced, and energy is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bearing processing technical field especially relates to a kind of high-efficiency energy-saving compressor bearing processing grinding equipment. BACKGROUND

[0002] Bearing is the support of mechanical transmission shaft, and is the important guarantee for realizing the performance, function and efficiency of main engine, is known as the "joint" of machine, is used to support the rotary motion of shaft, reduces the friction and abrasion between shaft and support structure. Common bearing materials are steel, cast iron, ceramic, plastic and the like. Steel has high strength, good wear resistance and toughness, and is the most commonly used bearing material;Cast iron has lower cost, and is suitable for some occasions with low precision and performance requirements;Ceramic material has high hardness, high temperature resistance, corrosion resistance, low density and the like, and is commonly used in bearings under high speed, high precision, high load and harsh environment;Plastic bearing has the characteristics of light weight, self-lubricating, corrosion resistance, low noise and the like, and is suitable for some occasions with light load, low speed and oil-free lubrication requirements.

[0003] In the prior art, grinding is needed when bearing is processed. Grinding can make the size of inner ring, outer ring inner diameter, outer diameter and roller diameter of bearing reach very high precision, ensure that the gap or interference of other components meets the design requirements, so as to ensure the stability and reliability of bearing in running process, but the friction between grinding wheel and bearing surface during grinding will generate a large amount of heat, which will cause the temperature of grinding area to rise sharply, and further may cause bearing damage. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the problem that the friction between grinding wheel and bearing surface during grinding in the prior art will generate a large amount of heat, which will cause the temperature of grinding area to rise sharply, and further may cause bearing damage, and proposes a kind of high-efficiency energy-saving compressor bearing processing grinding equipment.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: A kind of high-efficiency energy-saving compressor bearing processing grinding equipment, including workbench, the top of the workbench is fixedly installed with vertical plate, the top of the vertical plate is fixedly installed with water pump and cooling tank, water inlet pipe is fixedly connected between the input of the cooling tank and water pump, the output of the water pump is fixedly installed with water outlet pipe, the one end of the water outlet pipe is fixedly installed with flexible hose, the outer wall of the vertical plate is fixedly installed with hydraulic cylinder, the output of the hydraulic cylinder is fixedly installed with placing plate and penetrates vertical plate, the outer wall of the placing plate is fixedly installed with second motor, the one end of the second motor is fixedly installed with storage plate, the output of the second motor is fixedly installed with connecting block and penetrates storage plate, the one end of the connecting block is provided with grinding wheel, the one end of the flexible hose is fixedly installed with spray head, the spray head is fixedly connected with storage plate and penetrates storage plate, the top of the workbench is penetrated and is provided with opening, the bottom of the workbench is fixedly installed with hopper, the bottom of the hopper is fixedly installed with filter tank, two filter screens are arranged in the filter tank, and the filter pipe is fixedly installed and penetrates the bottom of the filter tank.

[0006] Preferably, the one end of the grinding wheel close to the connecting block is fixedly installed with the plug-in board, and the plug-in board is provided with the clamping groove.

[0007] Preferably, the one side of the connecting block close to the grinding wheel is provided with the insertion slot, the inner wall of the insertion slot is provided with the limiting slot, the inner wall of the limiting slot is fixedly installed with the spring, the one end of the spring is fixedly installed with the clamping block, the one end of the clamping block close to the spring is fixedly installed with the connecting rod, and the connecting rod is movably connected with the pulling plate and penetrates the connecting block.

[0008] Preferably, the inner wall of the filter tank is provided with the placing slot, the placing frame is slidably installed in the placing slot, and the two filter screens are fixedly connected with the two sides of the placing frame.

[0009] Preferably, the inner wall of the filter tank is penetrated and is provided with the penetration opening, the box door is slidably installed in the penetration opening, the outer wall of the box door is fixedly connected with the outer wall of the placing frame, the bottom of the box door is provided with the connecting slot, and the outer wall of the box door is fixedly installed with the handle.

[0010] Preferably, the inner wall of the penetration opening is provided with the fixing slot, the inner wall of the fixing slot is penetrated and is provided with the threaded hole, the threaded hole is screw-connected with the threaded rod, the one end of the threaded rod is fixedly installed with the handle, and the end, away from the handle, of the threaded rod is movably connected with the fixing block.

[0011] Preferably, the top of the workbench is fixedly installed with the supporting plate, the outer wall of the supporting plate is fixedly installed with the fixed plate, the outer wall of the fixed plate is fixedly installed with the first motor, and the output of the first motor is fixedly installed with the three-jaw chuck and penetrates the fixed plate.

[0012] Preferably, the cooling box top is fixedly connected with a storage tube, and a tube cover is arranged at the top of the storage tube.

[0013] Preferably, the workbench bottom is fixedly provided with a support frame at each corner, and a protective cover is fixedly arranged on the outer wall of the storage plate.

[0014] Preferably, the outer wall of the fixed block is attached to the inner wall of the fixed groove.

[0015] Compared with the prior art, the utility model has the advantages and positive effects that,

[0016] 1. In the utility model, when grinding, the staff starts the water pump, the cooling liquid in the cooling box enters the water inlet pipe, then enters the water outlet pipe, then enters the spray head through the flexible hose, and finally sprays out from the spray head, sprays the position where the grinding wheel contacts the bearing, cools the bearing, prevents damage, then the cooling liquid enters the hopper from the opening, and finally enters the filter box. The impurities in the cooling liquid are left on the top of the filter screen after the cooling liquid is filtered by the filter screen, and the cooling liquid leaves from the filter pipe, which is convenient for the staff to recycle, process and reuse, reduces the consumption of cooling lubricating liquid, reduces the production cost, and also embodies energy saving.

[0017] 2. In the utility model, when the grinding wheel is worn or damaged, the staff pulls the pull plate, the pull plate drives the clamping block through the connecting rod to leave the clamping groove, and the spring is compressed. At this time, the staff can pull out the plug-in plate, replace the new grinding wheel, insert the new plug-in plate into the plug-in slot, loosen the pull plate, and the elastic force of the spring drives the clamping block into the clamping groove to fix the plug-in plate. Thus, the replacement is completed, and the replacement efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 An overall perspective view of the high-efficiency energy-saving compressor bearing machining and grinding equipment is provided for the utility model.

[0019] Figure 2 Another perspective view of the high-efficiency energy-saving compressor bearing machining and grinding equipment is provided for the utility model.

[0020] Figure 3 A connecting block sectional view of the high-efficiency energy-saving compressor bearing machining and grinding equipment is provided for the utility model.

[0021] Figure 4 An internal structure perspective view of the filter box of the high-efficiency energy-saving compressor bearing machining and grinding equipment is provided for the utility model.

[0022] Figure 5 A filter box sectional view of the high-efficiency energy-saving compressor bearing machining and grinding equipment is provided for the utility model.

[0023] Legend: 1. Workbench; 2. Support frame; 3. Opening; 4. Funnel; 5. Filter box; 6. Support plate; 7. Three-jaw chuck; 8. Vertical plate; 9. Water pump; 10. Inlet pipe; 11. Outlet pipe; 12. Telescopic hose; 13. Fixing plate; 14. First motor; 15. Hydraulic cylinder; 16. Cooling box; 17. Storage pipe; 18. Pipe cover; 19. Placement plate; 20. Second motor; 21. Storage plate; 22. Protective cover; 23. Sprayer 24. Head; 25. Connecting block; 26. Slot; 27. Limiting slot; 28. Spring; 29. ​​Locking block; 30. Connecting rod; 31. Pull plate; 32. Insert plate; 33. Slot; 34. Grinding wheel; 35. Placement slot; 36. Placement frame; 37. Filter screen; 38. Through-hole; 39. Box door; 40. Handle; 41. Connecting slot; 42. Fixing slot; 43. Threaded hole; 44. Threaded rod; 45. Fixing block; 46. Grip; 47. Filter tube. Detailed Implementation

[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0026] Example 1, as Figures 1-5 As shown, this utility model provides a high-efficiency and energy-saving compressor bearing processing and grinding equipment, including a worktable 1, a vertical plate 8 fixedly installed on the top of the worktable 1, a water pump 9 and a cooling tank 16 fixedly installed on the top of the vertical plate 8, an inlet pipe 10 fixedly connected between the cooling tank 16 and the input end of the water pump 9, an outlet pipe 11 fixedly installed on the output end of the water pump 9, a telescopic hose 12 fixedly installed at one end of the outlet pipe 11, a hydraulic cylinder 15 fixedly installed on the outer wall of the vertical plate 8, the output end of the hydraulic cylinder 15 passing through the vertical plate 8 and fixedly installed on a placement plate 19, and a second [unclear - possibly a device or equipment] fixedly installed on the outer wall of the placement plate 19. The motor 20 has a storage plate 21 fixedly installed at one end. The output end of the second motor 20 passes through the storage plate 21 and is fixedly installed with a connecting block 24. A grinding wheel 33 is provided at one end of the connecting block 24. A nozzle 23 is fixedly installed at one end of the telescopic hose 12. The nozzle 23 passes through the storage plate 21 and is fixedly connected to the storage plate 21. An opening 3 is provided through the top of the workbench 1. A funnel 4 is fixedly installed at the bottom of the workbench 1. A filter box 5 is fixedly installed at the bottom of the funnel 4. Two filter screens 36 are provided inside the filter box 5. A filter tube 46 is fixedly installed through the bottom of the filter box 5.

[0027] The effect achieved by the whole embodiment 1 is that when grinding, the worker starts the water pump 9, the cooling liquid in the cooling box 16 enters the water inlet pipe 10, then enters the water outlet pipe 11, then enters the spray head 23 through the flexible hose 12, and finally sprays out from the spray head 23 and sprays towards the position where the grinding wheel 33 contacts with the bearing, so as to cool the bearing and prevent it from being damaged. Then the cooling liquid enters the funnel 4 from the opening 3, and finally enters the filter box 5. The impurities in the cooling liquid are left on the top of the filter screen 36 after the cooling liquid is filtered by the filter screen 36, and the cooling liquid exits from the filter pipe 46, which is convenient for the worker to recycle, process and reuse, reduces the consumption of cooling lubricant, and reduces the production cost while embodying energy saving.

[0028] Embodiment 2, as shown in Figures 1-5 Further, the plug-in plate 31 is fixedly installed on one end of the grinding wheel 33 close to the connecting block 24, and the clamping groove 32 is formed in the outer wall of the plug-in plate 31.

[0029] Further, the insertion slot 25 is formed in one side of the connecting block 24 close to the grinding wheel 33, the limiting slot 26 is formed in the inner wall of the insertion slot 25, the spring 27 is fixedly installed on the inner wall of the limiting slot 26, the clamping block 28 is fixedly installed on one end of the spring 27, the connecting rod 29 is fixedly installed on the clamping block 28 close to the spring 27, and the connecting rod 29 moves through the connecting block 24 and is fixedly installed with the pull plate 30.

[0030] Further, the placement slot 34 is formed in the inner wall of the filter box 5, the placement frame 35 is slidingly installed in the placement slot 34, and the two filter screens 36 are fixedly connected to the inner sides of the placement frame 35.

[0031] Further, the through hole 37 is formed in the inner wall of the filter box 5, the box door 38 is slidingly installed in the through hole 37, the box door 38 is fixedly connected to the outer wall of the placement frame 35, the connecting slot 40 is formed in the bottom of the box door 38, and the handle 39 is fixedly installed on the outer wall of the box door 38.

[0032] Further, the fixing slot 41 is formed in the inner wall of the through hole 37, the threaded hole 42 is formed in the inner wall of the fixing slot 41, the threaded rod 43 is screwedly connected in the threaded hole 42, the grip 45 is fixedly installed on one end of the threaded rod 43, and the fixing block 44 is movably connected to the other end of the threaded rod 43 away from the grip 45.

[0033] Further, the support plate 6 is fixedly installed on the top of the workbench 1, the fixed plate 13 is fixedly installed on the outer wall of the support plate 6, the first motor 14 is fixedly installed on the outer wall of the fixed plate 13, and the output end of the first motor 14 penetrates through the fixed plate 13 and is fixedly installed with the three-jaw chuck 7.

[0034] Further, the storage pipe 17 is fixedly connected to the top of the cooling box 16, the pipe cover 18 is arranged on the top of the storage pipe 17, and the pipe cover 18 is used for supplementing the cooling liquid.

[0035] Further, the four corners of the bottom of the workbench 1 are fixedly provided with support frames 2, and the outer wall of the storage plate 21 is fixedly provided with a protective cover 22 to prevent the splashing of the cooling liquid.

[0036] Further, the outer wall of the fixed block 44 is attached to the inner wall of the fixed groove 41 to prevent the fixed block 44 from rotating when the threaded rod 43 rotates.

[0037] The effect achieved by the whole embodiment 2 is that when the grinding wheel 33 is worn or damaged, the staff member pulls the pull plate 30, the pull plate 30 drives the clamping block 28 through the connecting rod 29 to move away from the clamping groove 32, and the spring 27 is compressed, at this time the staff member can pull out the plug plate 31, replace the new grinding wheel 33, insert the new plug plate 31 into the plug groove 25, loosen the pull plate 30, and the elastic force of the spring 27 drives the clamping block 28 into the clamping groove 32 to fix the plug plate 31, so that the replacement is completed, and the replacement efficiency is improved.

[0038] Working principle: in use, the staff member places the bearing in the three-jaw chuck 7, and then the three-jaw chuck 7 clamps the inner wall of the bearing, at this time the staff member starts the first motor 14, and the bearing starts to rotate, then the staff member starts the hydraulic cylinder 15, and the output end of the hydraulic cylinder 15 pushes the grinding wheel 33 to move, and the flexible hose 12 is stretched, when the grinding wheel 33 moves to the side of the bearing, the staff member starts the second motor 20, and the grinding wheel 33 rotates, at this time the staff member can grind the bearing. When grinding, the staff member starts the water pump 9, the cooling liquid in the cooling box 16 enters the water inlet pipe 10, then enters the water outlet pipe 11, then enters the spray head 23 through the flexible hose 12, and finally is sprayed out of the spray head 23, sprayed towards the position where the grinding wheel 33 contacts the bearing, to cool the bearing and prevent it from being damaged, then the cooling liquid enters the funnel 4 from the opening 3, and finally enters the filter box 5, the impurities in the cooling liquid are left on the top of the filter screen 36 after being filtered by the filter screen 36, and the cooling liquid exits from the filter pipe 46, which is convenient for the staff member to recycle, process and reuse, reduces the consumption of cooling lubricant, reduces production cost, and embodies energy saving. Finally, the staff member rotates the handle 45, the handle 45 drives the threaded rod 43 to rotate, and then drives the fixed block 44 to move away from the connecting groove 40, at this time the staff member can pull the handle 39 to pull out the placing frame 35 to recycle and clean the impurities. When the grinding wheel 33 is worn or damaged, the staff member pulls the pull plate 30, the pull plate 30 drives the clamping block 28 through the connecting rod 29 to move away from the clamping groove 32, and the spring 27 is compressed, at this time the staff member can pull out the plug plate 31, replace the new grinding wheel 33, insert the new plug plate 31 into the plug groove 25, loosen the pull plate 30, and the elastic force of the spring 27 drives the clamping block 28 into the clamping groove 32 to fix the plug plate 31, so that the replacement is completed, and the replacement efficiency is improved.

[0039] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. A high-efficiency and energy-saving compressor bearing processing and grinding equipment, comprising a worktable (1), characterized in that: A vertical plate (8) is fixedly installed on the top of the workbench (1). A water pump (9) and a cooling tank (16) are fixedly installed on the top of the vertical plate (8). An inlet pipe (10) is fixedly connected between the cooling tank (16) and the input end of the water pump (9). An outlet pipe (11) is fixedly installed at the output end of the water pump (9). A telescopic hose (12) is fixedly installed at one end of the outlet pipe (11). A hydraulic cylinder (15) is fixedly installed on the outer wall of the vertical plate (8). The output end of the hydraulic cylinder (15) passes through the vertical plate (8) and is fixedly installed on a placement plate (19). A second motor (20) is fixedly installed on the outer wall of the placement plate (19). A storage device is fixedly installed at one end of the second motor (20). The storage plate (21) is provided with a connecting block (24) through the output end of the second motor (20). A grinding wheel (33) is provided at one end of the connecting block (24). A nozzle (23) is fixedly installed at one end of the telescopic hose (12). The nozzle (23) passes through the storage plate (21) and is fixedly connected to the storage plate (21). An opening (3) is provided through the top of the workbench (1). A funnel (4) is fixedly installed at the bottom of the workbench (1). A filter box (5) is fixedly installed at the bottom of the funnel (4). Two filter screens (36) are provided inside the filter box (5). A filter tube (46) is installed through and fixedly installed at the bottom of the filter box (5).

2. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The grinding wheel (33) is fixedly installed with a plate (31) at one end near the connecting block (24), and the outer wall of the plate (31) is provided with a slot (32).

3. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The connecting block (24) has a slot (25) on the side near the grinding wheel (33). The inner wall of the slot (25) has a limiting groove (26). A spring (27) is fixedly installed on the inner wall of the limiting groove (26). A locking block (28) is fixedly installed on one end of the spring (27). A connecting rod (29) is fixedly installed on the end of the locking block (28) near the spring (27). The connecting rod (29) moves through the connecting block (24) and is fixedly installed with a pull plate (30).

4. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The filter box (5) has a placement groove (34) on its inner wall. A placement frame (35) is slidably installed inside the placement groove (34). The two sides of the placement frame (35) are fixedly connected to two filter screens (36) respectively.

5. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The filter box (5) has a through opening (37) on its inner wall. A door (38) is slidably installed inside the through opening (37). The outer wall of the door (38) is fixedly connected to the outer wall of the placement frame (35). A connecting groove (40) is provided at the bottom of the door (38). A handle (39) is fixedly installed on the outer wall of the door (38).

6. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 5, characterized in that: The inner wall of the through-hole (37) is provided with a fixing groove (41), and the inner wall of the fixing groove (41) is provided with a threaded hole (42). A threaded rod (43) is threadedly connected inside the threaded hole (42). A handle (45) is fixedly installed at one end of the threaded rod (43), and a fixing block (44) is movably connected at the end of the threaded rod (43) away from the handle (45).

7. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: A support plate (6) is fixedly installed on the top of the workbench (1), and a fixing plate (13) is fixedly installed on the outer wall of the support plate (6). A first motor (14) is fixedly installed on the outer wall of the fixing plate (13). The output end of the first motor (14) passes through the fixing plate (13) and is fixedly installed with a three-jaw chuck (7).

8. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The top of the cooling box (16) is fixedly connected to a storage tube (17), and the top of the storage tube (17) is provided with a tube cover (18).

9. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 1, characterized in that: The workbench (1) has a support frame (2) fixedly installed at each of the four corners of its bottom, and the storage plate (21) has a protective cover (22) fixedly installed on its outer wall.

10. The high-efficiency and energy-saving compressor bearing processing and grinding equipment according to claim 6, characterized in that: The outer wall of the fixing block (44) is in contact with the inner wall of the fixing groove (41).