Anti-condensation mechanism of filling equipment for producing sauce seasoning with ultrahigh viscosity

Abstract

The utility model provides an anti-condensation mechanism of filling equipment for producing sauce seasoning with ultrahigh viscosity, the anti-condensation mechanism comprises a charging tray mounted on the filling equipment, the charging tray is provided with an anti-condensation mechanism for stirring materials in the charging tray to prevent the materials from being condensed, the anti-condensation mechanism comprises a motor, and the motor is connected with the charging tray. The driving end of the motor penetrates through the charging tray and extends into the charging tray; the motor driving end located in the material disc is connected with a rotating shaft through a bearing assembly, the rotating shaft is provided with at least one set of connecting pieces, and the connecting pieces are provided with second stirring blades. According to the utility model, the first stirring blade and the second stirring blade are matched for use, so that the disturbance effect on materials is enhanced, and the stirring efficiency and uniformity are improved, thereby ensuring that uniform stirring can be realized, the flowability of the materials is improved, the phenomenon that the materials are condensed is avoided, and the probability that the materials are accumulated and condensed in the charging tray is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of seasoning filling technology, and specifically relates to an anti-coagulation mechanism for filling equipment used in the production of ultra-high viscosity sauce seasonings. Background Technology

[0002] As people's living standards continue to improve, seasonings, especially ultra-high viscosity sauces, are needed in people's daily cooking.

[0003] Ultra-high viscosity sauces and seasonings, due to their high viscosity and poor flowability, are prone to uneven flow during the filling process. This can cause material to accumulate in trays, valves, and other structural components, leading to agglomeration. This impedes material flow, resulting in uneven filling, which in turn affects product consistency and quality, and reduces production efficiency.

[0004] Therefore, how to solve the defects in the above-mentioned technical solutions has become one of the urgent problems to be solved in the field of seasoning filling technology. Utility Model Content

[0005] In view of the problems existing in the background art, the present invention provides an anti-coagulation mechanism for a filling equipment for producing ultra-high viscosity sauces and seasonings, including a material tray installed on the filling equipment, and the material tray is provided with an anti-coagulation mechanism for stirring the material in the material tray to prevent the material from coagulating. The anti-coagulation mechanism includes a motor, the drive end of the motor passing through the material tray and extending into the material tray; the drive end of the motor located in the material tray is connected to a rotating shaft through a bearing assembly, and the rotating shaft is provided with at least one set of connecting members, and the connecting members are provided with at least two sets of second stirring blades evenly distributed along their circumference and integrally formed with them.

[0006] Optionally, the second stirring blade includes a downwardly inclined leading edge.

[0007] Optionally, the connector located on one side of the second stirring blade is provided with at least one set of first stirring blades evenly distributed along its circumference, and the first stirring blades are fixedly installed on the connector.

[0008] Optionally, the first stirring blade includes a blade, and the two ends of the blade are respectively provided with a first protruding end and a second protruding end, such that the two ends of the blade bulge upward and the middle is concave, and the first protruding end and the second protruding end are arranged in an arc shape.

[0009] Optionally, the discharge port of the material tray is connected to the filling hopper, and an auxiliary feeding mechanism is provided on the discharge pipe of the filling hopper. The auxiliary feeding mechanism includes a feeding pipe connected to the discharge pipe of the filling hopper; the feeding pipe includes a discharge pipe.

[0010] Optionally, the discharge pipe includes an auxiliary pipe, which is provided with a sealing element and divides the inner cavity of the auxiliary pipe into a driving cavity and a flow cavity through the sealing element. The flow cavity is connected to the discharge pipe, and a discharge valve is installed in the flow cavity.

[0011] Optionally, the seal is located inside the drive cavity and is driven by a hydraulic cylinder, and a baffle is installed on the end face of the seal facing the flow cavity, the baffle being made of stainless steel.

[0012] In summary, the beneficial effects of this utility model are:

[0013] This invention enhances the disturbance effect on materials by using the first and second stirring blades in combination, thereby improving stirring efficiency and uniformity, ensuring uniform stirring, improving material flowability, preventing material agglomeration, and reducing the probability of material accumulation and agglomeration in the tray. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the anti-coagulation mechanism of a filling equipment for producing ultra-high viscosity sauces and seasonings according to this utility model;

[0015] Figure 2 This is a schematic diagram of the anti-coagulation structure of an embodiment of the anti-coagulation mechanism of a filling equipment for producing ultra-high viscosity sauces and seasonings according to this utility model;

[0016] Figure 3 This utility model Figure 2 Schematic diagram of the second stirring blade section;

[0017] Figure 4 This utility model Figure 2 Schematic diagram of the first stirring blade section;

[0018] Figure 5 This is a schematic diagram of the auxiliary feeding mechanism of an embodiment of the anti-coagulation mechanism of a filling equipment for producing ultra-high viscosity sauces and seasonings according to this utility model.

[0019] Figure label:

[0020] 10. Anti-condensation mechanism; 101. Motor; 102. Shaft; 103. Connecting parts;

[0021] 104. First stirring blade; 1041. First protruding end; 1042. Blade; 1043. Second protruding end;

[0022] 105. Second stirring blade; 1051. Leading edge

[0023] 20. Filling equipment;

[0024] 30. Vibrator;

[0025] 40. Material tray;

[0026] 50. Filling hopper;

[0027] 60. Auxiliary feeding mechanism; 601. Feeding pipe; 603. Auxiliary pipe; 604. Seal; 6041. Baffle; 605. Hydraulic cylinder; 607. Feeding valve; 608. Discharge pipe. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to facilitate a more thorough understanding of the present utility model and to fully convey the concept of the present utility model to those skilled in the art.

[0029] In the description of this specification, the references to terms such as "certain embodiments," "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0030] In this utility model, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "install," "connect," "join," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "join" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] like Figures 1-5As shown, this embodiment provides an anti-coagulation mechanism for a filling device used to produce ultra-high viscosity sauce seasonings. It includes a material tray 40 installed on the filling device 20, and an anti-coagulation mechanism 10 for stirring the material within the material tray 40 to prevent coagulation. The anti-coagulation mechanism 10 includes a motor 101, the drive end of which passes through the material tray 40 and extends into the material tray 40. The drive end of the motor 101 located within the material tray 40 is connected to a rotating shaft 102 via a bearing assembly. At least one set of connecting members 103 is provided on the rotating shaft 102, and the connecting members 103 are detachably connected to the rotating shaft 102.

[0032] In this embodiment, the motor 101 is started, and the motor 101 drives the rotating shaft 102 to rotate.

[0033] Furthermore, the connector 103 is provided with at least two sets of second stirring blades 105 that are evenly distributed along its circumference and integrally formed with it. The second stirring blade 105 includes a downwardly inclined leading edge 1051, and the rotation trajectory of the leading edge 1051 forms a ring path. When rotating, the leading edge 1051 will enhance the outward propulsion of the material from the center and improve the stirring efficiency.

[0034] Furthermore, at least one set of first stirring blades 104 are provided on the connector 103 located on one side of the second stirring blade 105, and the first stirring blades 104 are fixedly installed on the connector 103 by means of a fastening positioning pin.

[0035] Furthermore, the first stirring blade 104 includes a blade 1042, and the two ends of the blade 1042 are respectively provided with a first protruding end 1041 and a second protruding end 1043, such that the two ends of the blade 1042 protrude upwards and the middle is concave, and the first protruding end 1041 and the second protruding end 1043 are arranged in an arc shape.

[0036] In this embodiment, since the blade 1042 has upward protrusions at both ends and a concave middle, and the first protruding end 1041 and the second protruding end 1043 are arc-shaped, the material flow can be guided more smoothly, avoiding the phenomenon of material stagnation.

[0037] Furthermore, the discharge port of the material tray 40 is connected to the filling hopper 50, and an auxiliary feeding mechanism 60 is provided on the discharge pipe of the filling hopper 50. The auxiliary feeding mechanism 60 includes a feeding pipe 601 connected to the discharge pipe of the filling hopper 50; the feeding pipe 601 includes a discharge pipe 608.

[0038] Furthermore, the discharge pipe 601 includes an auxiliary pipe 603, and a sealing element 604 is provided inside the auxiliary pipe 603. The sealing element 604 divides the inner cavity of the auxiliary pipe 603 into a driving cavity and a flow cavity. The flow cavity is connected to the discharge pipe 608. A discharge valve 607 is installed in the flow cavity by means of a fixed connection such as fastening bolts. The discharge valve precisely controls the flow rate of the material to ensure that the material flows out of the pipe at the required rate.

[0039] In practical applications, ultra-high viscosity sauces and seasonings, due to their high viscosity and poor flowability, are prone to uneven flow during filling, leading to material accumulation at the valve and causing coagulation. To solve the above technical problems, please refer to [link to relevant documentation]. Figure 5 As shown, the seal 604 is located in the drive chamber and is driven by the hydraulic cylinder 605. The hydraulic cylinder 605 drives the seal 604 to slide in the auxiliary pipe 603, thereby adjusting the size of the two sets of cavities (flow cavity and drive cavity).

[0040] A baffle 6041 is fixedly (preferably adhered) on the end face of the seal 604 facing the flow cavity, and the baffle 6041 is made of stainless steel plate.

[0041] Furthermore, the extended end of the hydraulic cylinder 605 extends into the drive cavity and is fitted with a seal 604 by a fixed connection.

[0042] In this embodiment, when the material enters the flow chamber through the feed pipe 601, the hydraulic cylinder 605 is activated, the extended end of the hydraulic cylinder extends, and the sealing element 604 is moved, thereby adjusting the size of the flow chamber and the pressure change of the flow chamber. In turn, the material is pushed by a larger pushing force, and the flow state of the material is adjusted to avoid the accumulation or condensation of the material.

[0043] The usage process and working principle of this utility model:

[0044] After the material is conveyed into the material tray 40, the motor 101 is started. The motor 101 drives the first stirring blade 104 and the second stirring blade 105 to rotate in the material tray 40, thereby preventing the material from accumulating in the material tray and facilitating the material to flow into the filling hopper 50 through the material tray. The material is then poured into the material belt through the outlet end of the filling hopper. When the material flows into the discharge pipe 601 of the filling hopper, the material enters the flow chamber through the discharge pipe 601. By starting the hydraulic cylinder 605, the extension end of the hydraulic cylinder extends, thereby pushing the sealing element 604 to move, thereby adjusting the size of the flow chamber and the change in the pressure of the flow chamber. In turn, the material is pushed by a larger pushing force, and the flow state of the material is adjusted to avoid the accumulation or condensation of the material.

[0045] This allows the material to be discharged through the discharge pipe 608.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not restrictive. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications or equivalent substitutions to the technical solution of this utility model do not depart from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. Anti-settling mechanism for a filling plant for the production of ultra-high- viscosity sauce condiments, characterized by the fact that, The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings comprises first stirring blades, and a material tray mounted on the filling device, and an anti-setting mechanism for stirring the material in the material tray to prevent the material from setting, the anti-setting mechanism comprising a motor, the driving end of the motor penetrating through the material tray and extending into the material tray, the driving end of the motor in the material tray being connected with a rotating shaft through a bearing assembly, the rotating shaft being provided with at least one set of connecting members, the connecting members being provided with at least two sets of second stirring blades which are uniformly distributed along the circumferential direction of the connecting members and integrally arranged with the connecting members, the first stirring blades comprising blades, and the two ends of the blades being provided with first and second protruding end portions, so that the two ends of the blades are protruded upward and the middle part is recessed, and the first and second protruding end portions are arranged in arc shape.

2. The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings according to claim 1, wherein, the second stirring blades comprise downwardly inclined leading edges.

3. The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings according to claim 1, wherein, the connecting members on one side of the second stirring blades are provided with at least one set of first stirring blades which are uniformly distributed along the circumferential direction of the connecting members and fixedly mounted on the connecting members.

4. The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings according to claim 1, wherein, the discharge port of the material tray is connected with a filling hopper, and the discharge pipeline of the filling hopper is provided with an auxiliary discharging mechanism, the auxiliary discharging mechanism comprising a discharging pipe which is in communication with the discharge pipeline of the filling hopper, and the discharging pipe comprising a discharge pipeline.

5. The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings according to claim 4, wherein, the discharging pipe comprises an auxiliary pipe, the auxiliary pipe being provided with a sealing member, the inner cavity of the auxiliary pipe being divided into a driving cavity and a flow cavity through the sealing member, the flow cavity being in communication with the discharge pipeline, and a discharging valve being mounted in the flow cavity.

6. The anti-setting mechanism of the filling device for producing super high viscosity sauce seasonings according to claim 5, wherein, the sealing member is located in the driving cavity and is driven by a hydraulic cylinder, a baffle being mounted on the end face of the sealing member at the position facing the flow cavity, and the baffle being made of stainless steel plate.

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