Brake bracket for replacing steel wire rope of gantry crane

Abstract

The utility model provides a brake support for replacing a steel wire rope of a gantry crane, which belongs to the technical field of gantry cranes and comprises a support frame for mounting a steel wire rope roller, the support frame comprises a bottom frame, and two sides of the bottom frame are respectively provided with a support column for supporting the steel wire rope roller. The two sides of the supporting column are fixedly connected with the bottom frame through inclined struts. A brake mechanism is installed on the inclined strut, the brake mechanism comprises a rotating shaft and a wear-resisting plate fixed to one side of the rotating shaft, and when the rotating shaft rotates, the edge of the wear-resisting plate can make contact with a steel wire wound on the steel wire rope roller. The steel wire rope roller is difficult to brake; and the steel wire rope is loose.

Description

TECHNICAL FIELD

[0001] The utility model relates to gantry crane technical field, in particular to a kind of brake support for gantry crane wire rope replacement. BACKGROUND

[0002] As heavy machinery equipment, portal crane is widely used in port, wharf and large industrial plant etc., for the hoisting and handling of goods. In the process of use, since steel wire rope bears heavy load and wears for a long time, it needs to be replaced regularly to ensure the safe operation of equipment.

[0003] In the process of replacing steel wire rope of portal crane, the traditional method is to place new steel wire rope roll on a specially-made support. Then, the operator gradually pulls out the steel wire rope from the steel wire rope roll by hand or using mechanical equipment such as forklift, so as to install it on the hoist mechanism of the crane. In this process, since the weight of the steel wire rope roll is large and has a certain moment of inertia, it needs to overcome a large resistance when pulling out the steel wire rope. At the same time, the operator needs to accurately control the length of the pulled-out steel wire rope to ensure that the new steel wire rope can be accurately installed in place.

[0004] The inventor found in the implementation process that the above-mentioned prior art has the following defects: after the steel wire rope is pulled out in place, the steel wire rope roll is difficult to stop rotating due to its large moment of inertia. Therefore, the remaining steel wire rope on the steel wire rope roll appears loose, and the winding becomes loose. In addition, the loose steel wire rope is easy to drag out on the support, and even may beat the operator, causing safety hazards. SUMMARY

[0005] The embodiments of the present application provide a brake support for gantry crane wire rope replacement, which solves the technical problem that in the process of replacing the steel wire rope of the portal crane in the prior art, the steel wire rope roll is difficult to brake after the steel wire rope is pulled out in place, and the steel wire rope is loose.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme, a kind of brake support for gantry crane wire rope replacement, including the support frame for installing steel wire rope roll, support frame includes bottom frame, both sides of bottom frame are equipped with one for supporting steel wire rope roll support column, both sides of support column are fixedly connected with bottom frame by inclined strut;Brake mechanism is installed on the inclined strut, and the brake mechanism includes a rotating shaft and a wear plate fixed to one side of the rotating shaft. When the rotating shaft rotates, the edge of the wear plate can contact the steel wire wound on the steel wire rope roll. Since the wear plate is fixed to the rotating shaft, the rotation of the rotating shaft can drive the rotation of the wear plate. Therefore, when the steel wire is pulled out from the steel wire rope roll to a certain length, the rotation of the rotating shaft can drive the edge of the friction plate to contact the steel wire wound on the steel wire rope roll, and then the friction force can realize the braking of the steel wire rope roll, while avoiding the loose of the steel wire rope, improving the safety.

[0007] As a further improvement of the above-mentioned scheme, the rotating shaft is rotatably installed on the inclined support through fixing bases, and the fixing bases are provided in two and fixed with the two inclined supports of the support frame respectively.

[0008] As a further improvement of the above-mentioned scheme, the fixing bases are detachably installed on the inclined supports of the support frame through bolts; thus, the installation, dismounting and maintenance of the braking mechanism can be facilitated, and the position of the fixing bases or the braking mechanism can be adjusted or replaced according to actual requirements.

[0009] As a further improvement of the above-mentioned scheme, the braking mechanism further comprises a pull rod, one end of the pull rod is fixed with one end of the rotating shaft, the other end of the pull rod is fixed with a handle, and the extension direction of the handle is consistent with the extension direction of the rotating shaft; the operation of the handle can be directly and effectively transmitted to the rotating shaft, and the convenience of the operation of the braking mechanism is improved.

[0010] As a further improvement of the above-mentioned scheme, the two sides of the support frame are respectively provided with mounting bases for installing the steel wire rope rollers, the bottom of the mounting base is fixed with the support column, and the mounting base is provided with a U-shaped notch; thus, the stable installation and positioning of the steel wire rope roller can be realized.

[0011] As a further improvement of the above-mentioned scheme, the wear-resistant plate is a bent plate.

[0012] Through the above technical scheme, the present application at least has the following technical effects or advantages:

[0013] Since the wear-resistant plate is fixed with the rotating shaft, the rotation of the rotating shaft can drive the rotation of the wear-resistant plate, so that when the steel wire is pulled out from the steel wire rope roller to a certain length, the rotation of the rotating shaft can drive the edge of the friction plate to contact the steel wire wound on the steel wire rope roller, and then the friction force can realize the braking of the steel wire rope roller, and the occurrence of loose strands of the steel wire rope can be avoided, and the safety is improved. The braking mechanism is detachably installed on the inclined supports of the support frame, and the installation, dismounting and maintenance of the braking mechanism can be facilitated, and the position of the fixing bases or the braking mechanism can be adjusted or replaced according to actual requirements. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the present application, the following will briefly introduce the drawings needed to be used in the description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor:

[0015] Figure 1The utility model discloses a structure schematic diagram after installing steel wire rope roll.

[0016] Figure 2 For Figure 1 The utility model discloses a structure schematic diagram after hiding steel wire rope roll.

[0017] Figure 3 The utility model discloses a structure schematic diagram of support frame.

[0018] Figure 4 For Figure 1 The utility model discloses a structure schematic diagram after hiding steel wire rope roll.

[0019] Mark explanation: 1, steel wire rope roll, 2, underframe, 3, support column, 4, diagonal brace, 5, pivot, 6, wear plate, 7, fixed seat, 8, pull rod, 9, handle, 10, mounting seat. Specific implementation

[0020] In order to make the personnel in the technical field better understand the technical scheme in the utility model, the technical scheme in the utility model embodiment will be described clearly and completely below in conjunction with the drawings in the utility model embodiment, and obviously, the described embodiment only is a part of embodiment of the utility model, and is not all the embodiment. Based on the embodiment in the patent, the other embodiment obtained by the ordinary skill in the art without making the creative labor all belongs to the range of patent protection.

[0021] As Figures 1 to 4 The utility model provides a kind of brake support for portal crane steel wire rope replacement, it mainly includes support frame and brake mechanism installed on support frame.

[0022] Support frame includes underframe 2 and support structure installed above underframe 2.Support frame 2 is the beam structure of horizontal arrangement, for providing stable support base.Support structure includes support column 3, two support columns 3 are respectively vertically installed in the two sides of underframe 2, forms the two side columns for supporting steel wire rope roll 1.To ensure the stability of support column 3, the two sides of each support column 3 are fixedly connected with underframe 2 by diagonal brace 4.Diagonal brace 4 is not only set to enhance the stability of overall structure, but also provides installation base for brake mechanism.

[0023] The brake mechanism is mounted on the diagonal brace 4. Specifically, in the embodiment, the brake mechanism comprises a rotating shaft 5 which is rotatably mounted on the diagonal brace 4 through two fixed seats 7, and the rotating shaft 5 can be manually controlled to rotate under the action of external force, and can be kept relatively fixed with the fixed seat by the friction between the rotating shaft 5 and the fixed seat (the friction between the rotating shaft 5 and the fixed seat is greater than the force exerted on the rotating shaft by the steel wire rope). The side of the fixed seat 7 in contact with the diagonal brace 4 is fixed with the diagonal brace by bolts, realizing detachable mounting of the brake mechanism, and the rotating shaft 5 penetrates the fixed seat 7. Such detachable connection facilitates the disassembly, maintenance and adjustment of the brake mechanism according to steel wire rope rollers 1 of different sizes.

[0024] On one side of the rotating shaft 5, a wear-resistant plate 6 is fixed. The edge of the wear-resistant plate 6 is designed to be in contact with the steel wire rope wound on the steel wire rope roller 1, so as to realize the braking effect. The material of the wear-resistant plate 6 is preferably an alloy material with high strength and wear resistance, so as to ensure the service life and braking effect. When braking is needed, the operator can manually rotate the rotating shaft 5 to make the edge of the wear-resistant plate 6 contact the rotating steel wire rope roller 1, so as to realize braking through friction.

[0025] In order to facilitate operation, the utility model further fixes a pull rod 8 at one end of the rotating shaft 5. The other end of the pull rod 8 is fixed with a handle 9, and the extension direction of the handle 9 is consistent with the extension direction of the rotating shaft 5. The operator can rotate the rotating shaft 5 by holding the handle 9 and applying force, so as to control the wear-resistant plate 6. Thus, the operation process is simplified, and the safety of operation is improved.

[0026] In addition, in order to more stably support the steel wire rope roller 1, mounting seats 10 are further arranged on both sides of the support frame. The bottom of the mounting seat 10 is fixedly connected with the support column 3, and the upper part of the mounting seat 10 is provided with a U-shaped notch. The steel wire rope roller 1 can be placed in the notches of the two mounting seats 10, and the U-shaped notches arranged on the mounting seats 10 can facilitate the placement of the steel wire rope roller 1, and realize stable support of the steel wire rope roller 1,

[0027] In specific use, first, the steel wire rope roller 1 is placed on the mounting seat 10 of the support frame, and then the steel wire rope is pulled out of the steel wire rope roller by manual or forklift. When braking is needed, the operator only needs to hold the handle 9 and rotate the rotating shaft 5 to make the wear-resistant plate 6 contact the steel wire rope roller 1. After braking, the operator can reversely rotate the rotating shaft 5 to make the wear-resistant plate 6 separate from the steel wire rope roller 1, so as to restore the free rotating state of the steel wire rope roller. The arrangement of the brake mechanism not only realizes the braking effect of the steel wire rope roller 1, but also improves the safety and convenience of operation. Therefore, by the above technical scheme, the utility model effectively solves the safety hidden trouble in the replacement of the steel wire rope of the portal crane in the prior art.

[0028] In the description of the utility model, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal" and the like (if any) indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of describing the utility model and not for the purpose of requiring the utility model to be necessarily constructed or operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In the utility model, "connected" and "connected" should be understood broadly, for example, it can be connected, and can also be detachably connected; it can be directly connected, and can also be indirectly connected through an intermediate component. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0029] The above description of the disclosed embodiments enables those skilled in the art to implement or use the utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novelty disclosed herein.

Claims

1. A brake support for the replacement of a wire rope of a portal crane, comprising a support frame for mounting a wire rope roller (1), characterized in that, The support frame comprises a base frame (2), one support column (3) for supporting the steel wire rope roller (1) is installed on each side of the base frame (2), and the support column (3) is fixedly connected with the base frame (2) through the inclined support (4) on the two sides; the inclined support (4) is provided with a brake mechanism, the brake mechanism comprises a rotating shaft (5) and a wear plate (6) fixed on one side of the rotating shaft (5), and when the rotating shaft (5) rotates, the edge of the wear plate (6) can be in contact with the steel wire wound on the steel wire rope roller (1).

2. A brake support for a portal crane wire rope replacement according to claim 1, characterized in that The rotating shaft (5) is rotatably installed on the inclined support (4) through the fixing seat (7), and the fixing seat (7) is provided with two fixing seats (7), and the two fixing seats (7) are respectively fixed with the two inclined supports (4) of the support frame.

3. A brake support for a portal crane wire rope replacement according to claim 2, characterized in that The fixing seat (7) is detachably installed on the inclined support (4) of the support frame through bolts.

4. A brake support for a wire rope replacement of a portal crane according to any one of claims 1 to 3, characterized in that The brake mechanism further comprises a pull rod (8), one end of the pull rod (8) is fixed with one end of the rotating shaft (5), the other end of the pull rod (8) is fixedly provided with a handle (9), and the extension direction of the handle (9) is consistent with the extension direction of the rotating shaft (5).

5. A brake support for a portal crane wire rope replacement according to claim 1, characterized in that, The two sides of the support frame are respectively provided with the mounting seat (10) for mounting the steel wire rope roller (1), the bottom of the mounting seat (10) is fixed with the support column (3), and the mounting seat (10) is provided with a U-shaped notch.

6. A brake support for a portal crane wire rope replacement according to claim 1, characterized in that, The wear plate (6) is a bent plate.

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