Carding device for non-woven fabric processing

By introducing components such as a blower, brake motor, and electric push rod into the carding device for nonwoven fabric processing, the problem of inconvenient collection of flying fluff has been solved, achieving efficient cleaning of flying fluff and convenient maintenance of the device, thereby improving production efficiency.

CN223813645UActive Publication Date: 2026-01-20WENZHOU TENGYUAN NONWOVEN CO LTD
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Patent Information

Application Number
CN202520172305.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-20
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing carding devices for nonwoven fabric processing are not convenient for collecting the lint generated during carding, which causes the lint to affect the internal components of the box and requires a lot of time to clean.

Method used

A combing device for nonwoven fabric processing was designed. A blower draws the lint into the filter screen through the air extraction pipe. A third brake motor drives the rotating rod and scraper to rotate and scrape off the adhering lint. The filter screen is easy to clean through the limit block and sliding groove structure. The fabric surface is cleaned by electric push rod and fiber brush.

Benefits of technology

It achieves efficient collection and cleaning of flying fluff, avoids impact on internal components of the container, simplifies the cleaning process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223813645U_ABST
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Abstract

The utility model relates to the technical field of non-woven fabric processing, and discloses a carding device for non-woven fabric processing, which comprises a bottom plate, the middle of the rear end of the top of the bottom plate is fixedly connected with a box body, the middle of the front end of the top of the bottom plate is provided with a processing barrel, and the top of the processing barrel is in threaded connection with a barrel cover. An exhaust pipe penetrates through and is fixedly connected to the rear end of the top of the barrel cover, the other end of the exhaust pipe penetrates through and is slidably connected with the box body, a third brake motor is fixedly connected to the middle of the top of the barrel cover, a rotating rod is fixedly connected to the output end of the third brake motor, and a scraper is fixedly connected to the outer ring of the rotating rod. According to the cloth cleaning device, the electric push rod drives the upper connecting plate and the top fiber brush to move downwards to press the top of cloth, the two faces of the cloth can be cleaned along with collection of the cloth by the collecting mechanism, and the cloth can be cleaned or replaced by drawing away the fiber brush along the first sliding groove.
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Description

TECHNICAL FIELD

[0001] The utility model relates to non - woven fabric processing technical field, concretely is a carding device for non - woven fabric processing. BACKGROUND

[0002] Non - woven fabric is also called non - woven fabric, is a kind of fabric formed without spinning and weaving. It is directly used high polymer chip, short fiber or filament, and fiber is formed by air flow or mechanical net, then after water jet, needle punching, or hot rolling reinforcement, finally after finishing, it is formed without weaving cloth.

[0003] The carding device for non - woven fabric processing has important role. The fibers after carding are arranged in order. Through the carding device, the fibers can be arranged in a certain direction and order, which provides a good basis for the subsequent non - woven fabric forming process, ensures the quality stability of non - woven fabric, and the strength and uniformity reach the ideal state.

[0004] The existing carding device for non - woven fabric processing still has the following problems: it is not convenient to collect the flying fluff generated during carding, the flying fluff can affect the parts inside the box, usually the cleaning personnel needs to disassemble the box, and use special cleaning tools to clean the flying fluff, which consumes a lot of time, in view of the above problems, therefore, a carding device for non - woven fabric processing is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a carding device for non - woven fabric processing, which solves the problem of inconvenient collection of flying fluff generated during carding in the background art.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a carding device for non - woven fabric processing, including the bottom plate, the top rear end middle of the bottom plate is fixedly connected with the box, the top front end middle of the bottom plate is provided with the processing bucket, the top of the processing bucket is threadedly connected with the bucket cover, the top rear end of the bucket cover penetrates and is fixedly connected with the air extraction pipe, the other end of the air extraction pipe penetrates and is slidably connected with the box, the top middle of the bucket cover is fixedly connected with the third brake motor, the output end of the third brake motor is fixedly connected with the rotating rod, the outer ring of the rotating rod is fixedly connected with the scraper, the inner wall top of the processing bucket is fixedly connected with the snap ring, the inner wall of the snap ring is slidably connected with the filter screen, the bottom front and rear ends of the bucket cover are fixedly connected with the limiting block, the outer ring of the limiting block is slidably connected with the filter screen, the top right side front end of the bottom plate is provided with the air extractor, the output end of the air extractor penetrates and is fixedly connected with the processing bucket, the top rear end left side of the bottom plate is fixedly connected with the L type board, the top middle of the L type board is provided with the lifting assembly.

[0007] Through the above technical scheme, the suction fan draws the flying flocculus into the filter screen through the air suction pipe, to avoid the flying flocculus from blocking the filter screen, the third brake motor drives the rotating rod and the scraper to rotate, thereby scraping the adhered flying flocculus, the bucket cover is removed, the limiting block is separated from the second sliding groove, and the flying flocculus in the filter screen can be taken out.

[0008] As a further description of the above technical scheme: the lifting assembly comprises an electric push rod, the electric push rod is fixedly connected with the top of the L-shaped plate, the output end of the electric push rod is fixedly connected with an upper connecting plate, the top rear end left side of the bottom plate is fixedly connected with a lower connecting plate, one end of the upper connecting plate and the lower connecting plate is slidably connected with a fiber brush, the top front and rear ends of the upper connecting plate are fixedly connected with guide rods, and the guide rods are slidably connected with the L-shaped plate.

[0009] Through the above technical scheme, the electric push rod drives the upper connecting plate and the top fiber brush to move downward to press the top of the cloth, and as the cloth is collected by the collecting mechanism, the two sides of the cloth can be cleaned, and the fiber brush can be drawn along the first sliding groove to be cleaned or replaced.

[0010] As a further description of the above technical scheme: the first sliding groove is slidably connected with the fiber brush.

[0011] Through the above technical scheme, the first sliding groove allows the fiber brush to be conveniently replaced.

[0012] As a further description of the above technical scheme: the top of the front end of the L-shaped plate is provided with a control panel, and the control panel is electrically connected with the first brake motor, the second brake motor, the suction fan and the electric push rod.

[0013] Through the above technical scheme, the control panel controls the opening and closing of the first brake motor, the second brake motor, the suction fan and the electric push rod.

[0014] As a further description of the above technical scheme: the top of the filter screen is provided with a second sliding groove at the front and rear ends, and the bottom of the second sliding groove is slidably connected with the limiting block.

[0015] Through the above technical scheme, the second sliding groove limits the limiting block.

[0016] As a further description of the above technical scheme: the bottom of the left and right sides of the box body is provided with an opening, the inner wall bottom of the box body is fixedly connected with a shell on the left and right sides, and the middle left and right sides of the box body are rotatably connected with a press roller.

[0017] Through the above technical scheme, the cloth is inserted and taken out through the opening, and the shell and the press roller are used to avoid wrinkles of the cloth.

[0018] As the further description of the above technical scheme: the rear end of the box is fixedly connected with the second brake motor on the left and right sides, and the output end of the second brake motor is fixedly connected with the upper carding roller.

[0019] By adopting the above technical scheme, the second brake motor drives the upper carding roller, so that the top of the cloth can be cleaned.

[0020] As the further description of the above technical scheme: the rear end of the box is fixedly connected with the second brake motor on the left and right sides, and the output end of the second brake motor is fixedly connected with the upper carding roller.

[0021] By adopting the above technical scheme, the first brake motor drives the lower carding roller, so that the bottom of the cloth can be carded.

[0022] Compared with the prior art, the utility model has the advantages that:

[0023] 1. The carding device for non-woven fabric processing provided by the utility model can avoid the blockage of the filter screen by the flying flocks by driving the rotating rod and the scraper plate to scrape off the adhered flying flocks, and the flying flocks in the filter screen can be taken out by separating the limiting block and the second sliding groove.

[0024] 2. The carding device for non-woven fabric processing provided by the utility model can clean the top of the cloth by driving the upper connecting plate and the top fiber brush to move downward to press the top of the cloth, and the two sides of the cloth can be cleaned by collecting the cloth by the collecting mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a perspective view of the utility model;

[0026] Figure 2 It is a right side perspective view of the utility model;

[0027] Figure 3 It is an exploded view of the fiber brush of the utility model;

[0028] Figure 4 It is a sectional view of the box of the utility model;

[0029] Figure 5 It is an exploded view of the processing barrel of the utility model;

[0030] Figure 6 It is an exploded view of the filter screen of the utility model.

[0031] In the figure: 1, L-shaped plate; 2, upper connecting plate; 3, fiber brush; 4, filter screen; 5, lower connecting plate; 6, bottom plate; 7, first brake motor; 8, second brake motor; 9, opening; 10, air extractor; 11, processing bucket; 12, bucket cover; 13, third brake motor; 14, air extraction pipe; 15, box body; 16, electric push rod; 17, guide rod; 18, control panel; 19, first sliding groove; 20, second sliding groove; 21, upper carding roller; 22, lower carding roller; 23, compression roller; 24, shell; 25, snap ring; 26, rotating rod; 27, scraper; 28, limiting block. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] In order to further understand the content of the present application, the present application will be described in detail in combination with the drawings.

[0034] In combination with Figure 1 , Figure 2 and Figure 4The utility model discloses a carding device for non - woven fabric processing, including bottom plate 6, the top rear end middle fixedly connected with box 15 of bottom plate 6, install box 15 through bottom plate 6, the top front end middle of bottom plate 6 is provided with processing bucket 11, the top front end of L type board 1 is provided with control panel 18, control panel 18 is electrically connected with first brake motor 7, second brake motor 8, exhaust fan 10 and electric push rod 16, through control panel 18 control first brake motor 7, second brake motor 8, exhaust fan 10 and the opening and closing of electric push rod 16, the top both ends of filter screen 4 are all seted up second sliding slot 20, the bottom of second sliding slot 20 is slidably connected with limiting block 28, through second sliding slot 20 is positioned limiting block 28, the bottom both sides of box 15 are all seted up opening 9, through opening 9 lets cloth insert and wear, the inner wall bottom middle both sides of box 15 are all fixedly connected with shell 24, the middle both sides of box 15 are all penetrated and rotationally connected with press roll 23, through shell 24 and press roll 23 to avoid cloth to take place the wrinkle, the rear end both sides of box 15 are all fixedly connected with second brake motor 8, the output of second brake motor 8 is fixedly connected with upper carding roller 21, through second brake motor 8 upper carding roller 21 drive, can clean the top of cloth, the rear end middle fixedly connected with first brake motor 7 of box 15, the output of first brake motor 7 is fixedly connected with lower carding roller 22, through first brake motor 7 drive lower carding roller 22, can card the bottom of cloth.

[0035] In combination Figure 1 , Figure 5 and Figure 6 , the top of processing bucket 11 is threadedly connected with a bucket cover 12, the top rear end of the bucket cover 12 penetrates and is fixedly connected with an air extraction pipe 14, the other end of the air extraction pipe 14 penetrates and is slidably connected with the box 15, through the sliding connection between the air extraction pipe 14 and the box 15, the processing bucket 11 can be conveniently moved, the top middle of the bucket cover 12 is fixedly connected with a third brake motor 13, the output end of the third brake motor 13 is fixedly connected with a rotating rod 26, the outer circle of the rotating rod 26 is fixedly connected with a scraper 27, the third brake motor 13 drives the rotating rod 26 and the scraper 27, so as to drive the rotating rod 26 and the scraper 27 to rotate, the inner wall top of the processing bucket 11 is fixedly connected with a snap ring 25, the inner wall of the snap ring 25 is slidably connected with the filter screen 4, the snap ring 25 limits the filter screen 4, so that the filter screen 4 will not deviate, the bottom both ends of the bucket cover 12 are fixedly connected with limiting blocks 28, the outer circle of the limiting blocks 28 is slidably connected with the filter screen 4, the bucket cover 12 separates the filter screen 4 through the limiting blocks 28, the top right front end of the bottom plate 6 is provided with an exhaust fan 10, the output end of the exhaust fan 10 penetrates and is fixedly connected with the processing bucket 11, the exhaust fan 10 sucks away the flying fluff.

[0036] In combination Figure 1 and Figure 3The top rear left side of the bottom plate 6 is fixedly connected with an L-shaped plate 1, the top middle of the L-shaped plate 1 is provided with a lifting assembly, the lifting assembly comprises an electric push rod 16, the electric push rod 16 is fixedly connected with the top of the L-shaped plate 1, the electric push rod 16 is fixed through the L-shaped plate 1, the output end of the electric push rod 16 is fixedly connected with an upper connecting plate 2, the upper connecting plate 2 is moved through the electric push rod 16, the top rear left side of the bottom plate 6 is fixedly connected with a lower connecting plate 5, the lower connecting plate 5 is installed through the bottom plate 6, one end of the upper connecting plate 2 and the lower connecting plate 5 is slidably connected with a fiber brush 3, the fiber brush 3 is installed through the upper connecting plate 2 and the lower connecting plate 5, so as to clean the dust on the surface of the cloth, the top front and rear ends of the upper connecting plate 2 are fixedly connected with guide rods 17, the guide rods 17 are slidably connected with the L-shaped plate 1, the upper connecting plate 2 is stably moved through the guide rods 17, one end of the upper connecting plate 2 and the lower connecting plate 5 is provided with a first sliding groove 19, the inner wall of the first sliding groove 19 is slidably connected with the fiber brush 3, the fiber brush 3 is conveniently replaced through the first sliding groove 19.

[0037] The working principle is that the cloth is inserted from the right opening 9 and taken out from the left opening 9, the bottom of the cloth is combed through the lower combing roller 22, the top of the cloth is combed through the upper combing roller 21, the cloth is pressed on the shell 24 through the two compression rollers 23, so that the cloth is prevented from being wrinkled, when the cloth is taken out from the left opening 9, the bottom is in contact with the fiber brush 3 on the left side, the electric push rod 16 is turned on, the output end of the electric push rod 16 drives the upper connecting plate 2, the guide rod 17 and the top fiber brush 3 to move downward to press the top of the cloth, when the cloth is collected by the collecting mechanism, the two sides of the cloth can be cleaned, the fiber brush 3 is taken out along the first sliding groove 19, so that the fiber brush 3 can be cleaned or replaced, when the cloth is combed, a lot of flying fluff is generated, if the flying fluff is not cleaned, the elements in the box 15 will be damaged, and the flying fluff has high recycling value, the air extractor 10 is turned on, the flying fluff can be sucked into the filter screen 4 through the air suction pipe 14, in order to avoid that the filter screen 4 is blocked by the flying fluff, the third brake motor 13 is turned on, the output end of the third brake motor 13 drives the rotating rod 26 and the scraper 27 to rotate, so that the adhered flying fluff can be scraped off, when the flying fluff needs to be taken out, the treatment barrel 11 and the air extractor 10 are moved to a suitable position, the barrel cover 12 is removed, the limiting block 28 is separated from the second sliding groove 20, so that the flying fluff in the filter screen 4 can be taken out.

[0038] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A carding device for nonwoven fabric processing, comprising a base plate (6), characterized in that: A housing (15) is fixedly connected to the middle of the top rear end of the base plate (6). A processing bucket (11) is set at the middle of the top front end of the base plate (6). A bucket lid (12) is threadedly connected to the top of the processing bucket (11). An air extraction pipe (14) is fixedly connected through the top rear end of the bucket lid (12). The other end of the air extraction pipe (14) is slidably connected through the housing (15). A third brake motor (13) is fixedly connected to the middle of the top of the bucket lid (12). A rotating rod (26) is fixedly connected to the output end of the third brake motor (13). A scraper is fixedly connected to the outer ring of the rotating rod (26). Plate (27), the top of the inner wall of the processing barrel (11) is fixedly connected with a retaining ring (25), the inner wall of the retaining ring (25) is slidably connected with a filter screen (4), the bottom of the barrel cover (12) is fixedly connected with limit blocks (28) at both the front and rear ends, the outer ring of the limit block (28) is slidably connected with the filter screen (4), the top right front end of the bottom plate (6) is provided with an exhaust fan (10), the output end of the exhaust fan (10) is connected through and fixedly connected to the processing barrel (11), the top rear end left side of the bottom plate (6) is fixedly connected with an L-shaped plate (1), the top middle of the L-shaped plate (1) is provided with a lifting component.

2. The carding device for nonwoven fabric processing according to claim 1, characterized in that: The lifting assembly includes an electric push rod (16), which is fixedly connected to the top of the L-shaped plate (1). The output end of the electric push rod (16) is fixedly connected to an upper connecting plate (2). The bottom plate (6) is fixedly connected to a lower connecting plate (5) on the left side of the top rear end. One end of the upper connecting plate (2) and the lower connecting plate (5) is slidably connected to a fiber brush (3). The top front and rear ends of the upper connecting plate (2) are fixedly connected to guide rods (17), which are slidably connected to the L-shaped plate (1).

3. The carding device for nonwoven fabric processing according to claim 2, characterized in that: The upper connecting plate (2) and the lower connecting plate (5) are each provided with a first sliding groove (19) at one end, and the inner wall of the first sliding groove (19) is slidably connected to the fiber brush (3).

4. The carding device for nonwoven fabric processing according to claim 1, characterized in that: The front end of the L-shaped plate (1) is provided with a control panel (18), which is electrically connected to the first brake motor (7), the second brake motor (8), the exhaust fan (10) and the electric push rod (16).

5. The carding device for nonwoven fabric processing according to claim 1, characterized in that: The filter screen (4) has a second groove (20) at both the front and rear ends of the top, and the bottom of the second groove (20) is slidably connected to the limiting block (28).

6. The carding device for nonwoven fabric processing according to claim 1, characterized in that: The bottom of the left and right sides of the box (15) are provided with openings (9), and the bottom of the inner wall of the box (15) is fixedly connected to the left and right sides of the middle, and the middle of the box (15) is connected to the pressure rollers (23) through and rotatably.

7. The carding device for nonwoven fabric processing according to claim 1, characterized in that: The rear left and right sides of the box (15) are fixedly connected to a second brake motor (8), and the output end of the second brake motor (8) is fixedly connected to an upper combing roller (21).

8. The carding device for nonwoven fabric processing according to claim 1, characterized in that: A first brake motor (7) is fixedly connected to the middle of the rear end of the box (15), and a lower combing roller (22) is fixedly connected to the output end of the first brake motor (7).