Assembled pull rod connector

By using a modular tie rod connector design, low-carbon steel plates, and various welding processes, the problems of high cost and long production cycle of traditional tie rods are solved, achieving a low-cost, fast-production, and highly stable connection structure.

CN223814212UActive Publication Date: 2026-01-20SHENZHEN UNICORN TECH
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Patent Information

Application Number
CN202520538606.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-20
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Traditional pull rod head manufacturing processes are costly and have long production cycles, making them particularly uneconomical for small-batch or customized production, and also limiting the choice of materials.

Method used

The modular tie rod connector is composed of multiple disassembled parts that fit together via an insert-type bayonet and are welded around the circumference. It uses low-carbon steel plates and various welding processes to achieve modular design and standardized assembly.

Benefits of technology

It reduces equipment investment costs and production cycle, improves the stability and load-bearing capacity of the connection structure, adapts to different size requirements, and reduces the risk of stress concentration and vibration loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly type pull rod connector which comprises a pull rod head body, the pull rod head body is of a connecting structure composed of a plurality of split type parts, the parts are matched through insertion type bayonets and connected in a full-circumference welding mode to form a threaded end and an acting end, the threaded end is used for being connected with a pull rod, and the acting end is used for being connected with the pull rod. The acting end is used for being connected with an external component. The split type pull rod connector is of a connecting structure composed of a plurality of split type parts, the plug-in type bayonets are adopted and connected in a full-circumference welding mode, the design of the plug-in type bayonets provides accurate positioning before welding, local welding is replaced by annular welding seams, it is guaranteed that the structure is evenly stressed after welding, stress concentration is reduced, and the welding quality is improved. Vibration loosening is effectively prevented, the overall bearing capacity is improved, all parts can be machined in parallel through the modular design, standardized bayonet assembly is matched, the overall manufacturing cost is low, and the period is short.
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Description

TECHNICAL FIELD

[0001] The utility model relates to engineering construction technical field, more specifically, relate to a kind of assembled pull rod connector. BACKGROUND

[0002] As a key connecting component in hardware architecture such as steel structure, anti-seismic support and photovoltaic support, the performance of pull rod head directly affects the stability and safety of the overall structure. The traditional manufacturing process of pull rod head mainly adopts integral machining or die casting process, which can meet certain strength requirements, but there are many problems in practical application, especially in cost and manufacturing cycle. SUMMARY

[0003] In order to overcome the problem of high cost and long manufacturing cycle of the existing pull rod head which is an integral machining part and a die casting part, the utility model provides an assembled pull rod connector.

[0004] The technical scheme of the utility model is as follows:

[0005] An assembled pull rod connector includes a pull rod head body, which is a connecting structure composed of multiple split parts. The parts are matched by inserting the bayonet and connected by full-circle welding to form a threaded end and an acting end. The threaded end is used to connect with the pull rod, and the acting end is used to connect with external components.

[0006] According to the utility model of the above-mentioned scheme, the parts include a screw rod, a flange and a welding plate. The screw rod is used to form a threaded end, the welding plate is used to form an acting end, and the flange is used to connect the screw rod and the welding plate. The screw rod and the flange are connected by full-circle welding, and the welding plate and the flange are connected by full-circle welding.

[0007] According to the utility model of the above-mentioned scheme, the flange is provided with a first bayonet and a second bayonet. One end of the screw rod is inserted into the first bayonet, and the pin of the welding plate is inserted into the second bayonet.

[0008] According to the utility model of the above-mentioned scheme, the welding plate is one or two.

[0009] According to the utility model of the above-mentioned scheme, a through hole is formed in the welding plate.

[0010] According to the utility model of the above-mentioned scheme, the screw rod is provided with a nut and a washer.

[0011] According to the utility model of the above-mentioned scheme, the welding method includes one or more combinations of electric arc welding, gas shielded welding or laser welding.

[0012] According to the utility model, the parts are made of plate materials or general parts.

[0013] According to the utility model, the plate material is a low-carbon steel plate material with a thickness of 2-8 mm.

[0014] According to the utility model, the beneficial effects are as follows: the connecting head is composed of multiple split parts, is connected through plug-in bayonet and full-circle welding, the plug-in bayonet provides accurate positioning before welding, the annular welding seam replaces local welding, ensures that the structure after welding is uniformly stressed, reduces stress concentration, effectively prevents vibration loosening, improves overall carrying capacity, modular design enables the parts to be processed in parallel, and the standard bayonet is assembled, so that the overall manufacturing cost is low and the cycle is short. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 Fig. 1 is a structural schematic diagram of the utility model;

[0016] Fig. 2 Fig. 2 is an exploded structural schematic diagram of the utility model.

[0017] In the drawings, various reference signs are as follows:

[0018] 10, connecting rod head body; 11, screw rod; 12, flange; 121, first bayonet; 122, second bayonet; 13, welding plate; 131, through hole. DETAILED DESCRIPTION

[0019] In order to make the technical problems, technical schemes and beneficial effects of the utility model clearer, the utility model is further described in detail below in combination with the drawings and examples.

[0020] It should be noted that the terms "comprising" and "having" and any variations thereof in the specification and claims of the present application are intended to cover the non-exclusive inclusion of the listed steps or elements. For example, a process, method, system, product or device that includes a series of steps or units does not limit the listed steps or units, but optionally also includes steps or units not listed, or optionally also includes other steps or units inherent to such processes, methods, products or devices. The term "arrangement" and other terms should be broadly understood, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited. The terms "up", "down", "left", "right", "front", "back", "bottom" and the like indicate the orientation or position based on the orientation or position shown in the drawings, and are only for convenience of description, and cannot be understood as a limitation on the technical solution.

[0021] It should be noted that the pull rod head is a key connecting component in the hardware structure of steel structure, anti-seismic support and photovoltaic support, and its performance directly affects the stability and safety of the overall structure. The traditional pull rod head manufacturing process mainly adopts integral machining or die casting process, which can meet the strength requirements, but there are many problems in actual application, especially in cost and manufacturing cycle.

[0022] Specifically, the traditional integral machining process requires high-precision numerical control machine tools to complete complex cutting and forming operations. This process not only requires large equipment investment, but also has low material utilization rate, resulting in high production cost.

[0023] Secondly, although the die casting process can realize one-time forming of complex shapes, the mold design and manufacturing cycle are long, and the mold cost is high. For small batch or customized production, the economic efficiency of die casting process is poor. At the same time, the selection of materials in the die casting process also has certain limitations, usually specific alloy materials need to be used, which further increases the material cost. In addition, the subsequent processing of die castings (such as deburring, surface treatment, etc.) will also prolong the production cycle.

[0024] As shown in Figs. 1-2 The present embodiment provides a kind of assembled pull rod connector, it is the connecting structure of multiple split parts, it is connected by inserting bayonet and through full welding mode, inserting bayonet is designed before welding to provide accurate positioning, annular weld replaces local welding, ensure that the structure after welding is uniformly stressed, reduce stress concentration, effectively prevent vibration loosening, improve overall carrying capacity, modular design makes each component can be processed in parallel, cooperate with standard bayonet assembly, overall manufacturing cost is low, cycle is short.

[0025] Compared with the manufacturing of traditional machined parts and die-cast parts, high-precision machine tools or complex molds are not required, the equipment investment cost is reduced, and it is especially suitable for small and medium-sized enterprise production.

[0026] Specifically, the assembled pull rod connector includes a pull rod head body 10, which is a connecting structure composed of a plurality of split parts. The parts are matched by inserting the bayonet and connected by full-circle welding to form a threaded end and an action end. The threaded end is used to connect with the pull rod, and the action end is used to connect with external components.

[0027] In one embodiment, the parts include a screw rod 11, a flange 12, and a welding plate 13. The screw rod 11 is used to form a threaded end, the welding plate 13 is used to form an action end, and the flange 12 is used to connect the screw rod 11 and the welding plate 13. The screw rod 11 and the flange 12 are connected by full-circle welding, and the welding plate 13 and the flange 12 are connected by full-circle welding. The contact surfaces of the screw rod 11 and the flange 12, and the welding plate 13 and the flange 12 form uniform and dense welds, significantly improving the tensile strength and torsional performance of the connection site. Specifically, the full-circle welding of the screw rod 11 and the flange 12 forms a rigid connection, ensuring effective transmission of axial tension, and the design of the flange 12 bayonet and the welding plate 13 pin allows uniform distribution of lateral load.

[0028] The flange 12 is provided with a first bayonet 121 and a second bayonet 122. One end of the screw rod 11 is inserted into the first bayonet 121, and the pin of the welding plate 13 is inserted into the second bayonet 122. By having flanges 12 or welding plates 13 with different sizes of first bayonets 121 and second bayonets 122, the connector size can be quickly adjusted to meet the needs of external components of different sizes.

[0029] The welding plate 13 is one or two. The action end uses single or double plate configuration to flexibly meet the needs of single side fixation (such as wall installation) or double side clamping (such as beam body connection), and the through hole 131 design realizes multidirectional positioning to meet different bearing requirements.

[0030] The welding plate 13 is provided with a through hole 131.

[0031] The screw rod 11 is provided with a nut and a washer. The nut and the washer form a mechanical anti-loose mechanism to reduce the risk of thread loosening.

[0032] In one embodiment, the welding method includes one or more combinations of arc welding, gas shielded welding or laser welding. Arc welding is suitable for low-cost mass production, with a welding speed of up to 15-30 cm / min; gas shielded welding (such as MIG / MAG) has more stable weld quality and is suitable for automated production; laser welding has the highest precision and is suitable for precision connections; the combination of multiple welding processes can achieve the best results, for example, laser welding is used in key load-bearing parts to ensure strength, and arc welding is used in non-critical areas to reduce costs, which can improve the overall welding efficiency and improve the comprehensive utilization rate of equipment.

[0033] In one embodiment, the parts are made of sheet metal or general-purpose parts. Compared with traditional machined parts and die-cast parts, the parts are made of sheet metal or general-purpose parts, which are used as raw materials and can be formed through simple processes such as cutting and stamping, with higher material utilization and ease of processing, thereby directly and indirectly reducing manufacturing costs and improving production efficiency.

[0034] The sheet metal is low-carbon steel sheet metal with a thickness of 2-8 mm. The low-carbon steel sheet metal has the following characteristics: excellent weldability without special pretreatment; good plasticity and toughness, with a thickness of 2-8 mm to meet most applications; and a cost reduction of 30-50% compared with alloy steel.

[0035] It should be understood that improvements or changes can be made by those of ordinary skill in the art based on the above description, and all such improvements and changes shall fall within the scope of the appended claims of the utility model.

[0036] The above has exemplarily described the utility model patent in combination with the drawings, and it is obvious that the implementation of the utility model patent is not limited by the above method. Any improvement or change of the method concept and technical solution of the utility model patent, or direct application of the concept and technical solution of the utility model patent to other occasions without improvement, shall fall within the protection scope of the utility model.

Claims

1. A modular tie rod connector, characterized in that, The connecting structure of the pull rod head body is composed of a plurality of split parts, the parts are matched by inserting the bayonet, and are connected by full-circle welding to form a threaded end and an acting end, the threaded end is used for connecting with the pull rod, and the acting end is used for connecting with external parts.

2. The bolted connection of claim 1, wherein, The parts include a screw rod, a flange and a welding plate, the screw rod is used for forming the threaded end, the welding plate is used for forming the acting end, and the flange is used for connecting the screw rod and the welding plate, the screw rod is connected with the flange by full-circle welding, and the welding plate is connected with the flange by full-circle welding.

3. The bolted connection of claim 2, wherein, The flange is provided with a first bayonet and a second bayonet, one end of the screw rod is inserted into the first bayonet, and a pin of the welding plate is inserted into the second bayonet.

4. A bolted connection according to claim 2 or 3, c h a r a c t e r i s e d in that The welding plate is one or two.

5. The bolted connection of claim 4, wherein, A through hole is formed in the welding plate.

6. The bolted connection of claim 2, wherein, The screw rod is provided with a nut and a gasket.

7. The bolted connection of claim 1, wherein, The welding mode includes one or more combinations of electric arc welding, gas shielded welding or laser welding.

8. The bolted connection of claim 1, wherein, The parts are made of a plate or a general part.

9. The bolted connection of claim 8, wherein, The plate is a low-carbon steel plate with a thickness of 2-8 mm.