Tea leaf flattening device for tea leaf processing
By combining a flattening mechanism and a hydraulic system, the problem of uneven tea leaf spreading in the tea flattening device is solved, achieving uniform pressing of tea cakes and improving the quality and efficiency of tea processing.
Patent Information
- Application Number
- CN202520185837.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Existing tea flattening devices cannot effectively flatten the tea leaves during the pressing process, resulting in loose tea cakes with inconsistent thickness.
The tea leaves are flattened and pressed using a combination of a pusher mechanism and a hydraulic system, consisting of a threaded rod, a motor, a pneumatic cylinder, and a hydraulic cylinder, ensuring that the tea leaves are evenly distributed.
This effectively avoids the problems of loose tea cakes and uneven thickness, improving the quality and efficiency of tea cake flattening.
Smart Images

Figure CN223816889U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea leaf processing technical field, concretely is tea leaf processing's tea leaf flattening device. BACKGROUND
[0002] Tea, commonly known as tea, generally includes the leaves and sprouts of tea trees, tea components have catechin, cholestenone, caffeine, inositol, folic acid, pantothenic acid, which are beneficial to health, tea beverages made of tea leaves are one of the world's three major beverages, tea leaves originated in China, tea leaves were first used as sacrificial offerings, tea leaves are leathery and long oval or elliptical, which can be directly brewed with boiling water, according to varieties and production methods and product shapes, tea leaves are divided into six categories, and tea leaves are generally compressed and formed during tea processing.
[0003] According to the tea leaf flattening device for tea leaf processing disclosed in Chinese patent No. "CN218681718U", it relates to the technical field of tea leaf processing. The tea leaf flattening device for tea leaf processing includes a flattening box and a quantitative assembly. The flattening box is fixedly installed on both sides of the symmetrically distributed supports, and the adjacent side walls of the two groups of supports are fixedly installed with a conveying box. The quantitative assembly is arranged inside the conveying box and includes a rotating column, a sleeve seat and a partition plate. The sleeve seat is rotated by the rotating column, so that the cavity formed by the conveying box and the partition plate successively contains tea leaves, and the tea leaves are discharged by the rotation of the rotating column, and the tea leaves can be quantitatively conveyed. Through the cooperation of the rotating column, the first motor, the sleeve seat, the partition plate and the feeding frame, the tea leaves can be quantitatively discharged, avoiding the situation that the flattening quality does not meet the standard due to excessive discharge, effectively improving the efficiency of tea leaf flattening. The above-mentioned device cannot flatten the tea leaves when in use, so that the tea leaves will accumulate in some areas during pressing, resulting in loose and uneven thickness of the pressed tea cakes. Therefore, a tea leaf flattening device for tea leaf processing is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model lies in providing a tea leaf flattening device for tea leaf processing in view of the deficiencies in the prior art.
[0005] To solve the above technical problems, the utility model adopts the technical scheme of a tea leaf flattening device for tea leaf processing, which comprises a processing table, a fixed column fixedly connected to the processing table, a fixed plate fixedly connected to the upper end of the fixed column, a second hydraulic oil cylinder fixedly connected to the fixed plate, a pressing plate fixedly connected to the telescopic end of the second hydraulic oil cylinder, a feeding groove placed on the processing table, and a flattening mechanism arranged on the processing table.
[0006] The pushing mechanism comprises a first guide frame and a moving frame, the first guide frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a threaded rod, the threaded rod is threadedly connected with the moving frame, the moving frame is fixedly connected with an air cylinder, the telescopic end of the air cylinder is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with a push plate, and the mounting plate is fixedly connected with a limiting column.
[0007] Preferably, the first guide frame is fixedly connected on the machining table, the threaded rod is rotatably connected in the first guide frame through a bearing, the moving frame is provided with a through hole, and the limiting column penetrates through the through hole.
[0008] Preferably, the upper surface of the machining table is fixedly connected with a second guide frame, the inner portion of the second guide frame is fixedly connected with a sliding rod, and the moving frame is slidably connected on the sliding rod.
[0009] Preferably, the machining table is provided with a jacking mechanism, the jacking mechanism comprises a horizontal plate, the horizontal plate is fixedly connected on the machining table, and the horizontal plate is fixedly connected with a first hydraulic oil cylinder.
[0010] Preferably, the telescopic end of the first hydraulic oil cylinder is fixedly connected with a top plate, the upper surface of the machining table is provided with a receiving groove, and the top plate is located in the receiving groove.
[0011] Preferably, the machining table is fixedly connected with four angle plates, the angle plates are L-shaped plates, and the four angle plates can limit the four corners of the material feeding groove.
[0012] The above technical scheme can bring the following beneficial effects:
[0013] 1. The tea leaf flattening device for tea processing is used, tea leaves are introduced into the material feeding groove, the motor is started to drive the threaded rod to rotate, the moving frame is moved to the left upper end of the material feeding groove, the air cylinder is started to make the push plate descend to a certain height, then the motor is started to make the moving frame move along the sliding rod, the push plate pushes and flattens the tea leaves accumulated in the material feeding groove, the moving frame is reset to the initial position, the second hydraulic oil cylinder is started to make the pressing plate flatten the tea leaves in the material feeding groove, and the phenomenon that the pressed tea cakes are loose and have different thicknesses due to tea leaf accumulation is avoided.
[0014] 2、The tea leaf processing tea leaf flattening device that is through tea leaf pressing is completed after starting first hydraulic oil cylinder, make its top board top up and lift the discharge trough, make it discharge trough separate four angle board, at this time staff can move the discharge trough out of the processing table through the handle of both sides of the discharge trough, so that the tea leaf that is convenient to process is pressed to complete. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is whole structure schematic view of the utility model;
[0016] Figure 2 It is processing table structure schematic view of the utility model;
[0017] Figure 3 It is push flat mechanism structure schematic view of the utility model;
[0018] Figure 4 It is moving frame structure schematic view of the utility model;
[0019] Figure 5 It is discharge trough structure schematic view of the utility model.
[0020] In the drawing: 1, processing table;2, push flat mechanism;201, first guide frame;202, second guide frame;203, moving frame;204, motor;205, threaded rod;206, sliding rod;207, air cylinder;208, mounting plate;209, push plate;210, limit post;3, top-up mechanism;301, horizontal plate;302, first hydraulic oil cylinder;303, storage groove;304, top plate;305, angle plate;4, discharge trough;5, fixed column;6, fixed plate;7, second hydraulic oil cylinder;8, pressing plate;9, handle. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0022] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.
[0023] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "connection", "arrangement" should be broad sense understanding, for example, can be fixedly connected, arrangement, or detachable connection, arrangement, or integrally connected, arrangement. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to specific circumstances.
[0024] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "several" is two or more than two, unless another explicit specific limitation.
[0025] Please refer to Figures 1-5 An embodiment of the utility model is: a tea leaf processing tea leaf flattening device, including processing table 1, the fixedly connected with fixed column 5 on processing table 1, the upper end of fixed column 5 is fixedly connected with fixed plate 6, and the fixed plate 6 is fixedly connected with second hydraulic oil cylinder 7, and the telescopic end of second hydraulic oil cylinder 7 is fixedly connected with pressing plate 8, and the processing table 1 is placed with discharge chute 4, and the processing table 1 is provided with push flat mechanism 2;
[0026] Push flat mechanism 2 includes first guide frame 201 and moving frame 203, and the first guide frame 201 is fixedly connected with motor 204, and the output end of motor 204 is fixedly connected with threaded rod 205, and the threaded rod 205 is threadedly connected with moving frame 203, and the moving frame 203 is fixedly connected with cylinder 207, and the telescopic end of cylinder 207 is fixedly connected with mounting plate 208, and the bottom of mounting plate 208 is fixedly connected with push plate 209, and the mounting plate 208 is fixedly connected with limit column 210, after tea is introduced into discharge chute 4, motor 204 is started to drive threaded rod 205 to rotate, so that moving frame 203 moves to the left upper end of discharge chute 4, cylinder 207 is started to make push plate 209 descend to a certain height, and then motor 204 is started to make moving frame 203 move along slide rod 206, so that push plate 209 pushes and flattens the tea accumulated in discharge chute 4, and after flattening, moving frame 203 resets to the initial position, and second hydraulic oil cylinder 7 is started to make pressing plate 8 flatten the tea in discharge chute 4, avoid the phenomenon that the tea cake is loose and the thickness is not uniform due to tea accumulation.
[0027] The first guide frame 201 is fixedly connected to the machining table 1, the threaded rod 205 is rotatably connected to the inside of the first guide frame 201 through a bearing, the moving frame 203 is provided with a through hole, and the limiting column 210 penetrates the inside of the through hole; the limiting column 210 can position the mounting plate 208 in a limiting and guiding manner, so that the mounting plate 208 is more stable when moving up and down.
[0028] The upper surface of the machining table 1 is fixedly connected with a second guide frame 202, the inside of the second guide frame 202 is fixedly connected with a sliding rod 206, the moving frame 203 is slidably connected to the sliding rod 206, and the feeding groove 4 is fixedly connected with a handle 9; the handle 9 can facilitate workers to lift the feeding groove 4 from the machining table 1.
[0029] Working principle: after tea is introduced into the feeding groove 4, the motor 204 is started to drive the threaded rod 205 to rotate, so that the moving frame 203 moves to the upper left end of the feeding groove 4; the cylinder 207 is started to make the push plate 209 descend to a certain height, and then the motor 204 is started to make the moving frame 203 move along the sliding rod 206, so that the push plate 209 pushes and flattens the tea accumulated in the feeding groove 4; after flattening, the moving frame 203 is reset to the initial position, and the second hydraulic cylinder 7 is started to make the pressing plate 8 flatten the tea in the feeding groove 4, so that the tea cake is prevented from being loose and having different thicknesses due to tea accumulation.
[0030] Please refer to Figures 1-5 On the basis of the above embodiment, in another embodiment of the utility model, the machining table 1 is provided with a jacking mechanism 3, the jacking mechanism 3 comprises a horizontal plate 301, the horizontal plate 301 is fixedly connected to the machining table 1, the horizontal plate 301 is fixedly connected with a first hydraulic cylinder 302, the jacking mechanism 3 can lift the feeding groove 4, so that the feeding groove 4 is conveniently transferred.
[0031] The telescopic end of the first hydraulic cylinder 302 is fixedly connected with a top plate 304, the upper surface of the machining table 1 is provided with a receiving groove 303, and the top plate 304 is located in the inside of the receiving groove 303; the receiving groove 303 can accommodate the top plate 304.
[0032] The machining table 1 is fixedly connected with four angle plates 305, the angle plates 305 are L-shaped plates, and the four angle plates 305 can limit the four corners of the feeding groove 4.
[0033] Working principle: after the tea is pressed, the first hydraulic cylinder 302 is started to make the top plate 304 lift the feeding groove 4, so that the feeding groove 4 is separated from the four angle plates 305; at this time, workers can move the feeding groove 4 out of the machining table 1 through the handles 9 on both sides of the feeding groove 4, so that the pressed tea is conveniently handled.
[0034] The utility model provides a kind of tea leaf processing tea leaf flattening device, the method and approach of the specific implementation of this technical scheme are many, above-mentioned is only the preferred embodiment of the utility model, it should be pointed out, for the ordinary skilled person in the art, without departing from the principle of the utility model, still can make several improvements and refinements, these improvements and refinements should also be considered as the protection scope of the utility model. The components not specified in the embodiment can be implemented using existing technology.
Claims
1. A tea flattening device for tea processing, comprising a processing table (1), characterized in that: A fixed column (5) is fixedly connected to the processing table (1), a fixed plate (6) is fixedly connected to the upper end of the fixed column (5), a second hydraulic cylinder (7) is fixedly connected to the fixed plate (6), a pressure plate (8) is fixedly connected to the telescopic end of the second hydraulic cylinder (7), a material feeding trough (4) is placed on the processing table (1), and a flattening mechanism (2) is provided on the processing table (1). The pushing mechanism (2) includes a first guide frame (201) and a movable frame (203). A motor (204) is fixedly connected to the first guide frame (201). A threaded rod (205) is fixedly connected to the output end of the motor (204). The movable frame (203) is threadedly connected to the threaded rod (205). A cylinder (207) is fixedly connected to the movable frame (203). An installation plate (208) is fixedly connected to the telescopic end of the cylinder (207). A push plate (209) is fixedly connected to the bottom of the installation plate (208). A limit post (210) is fixedly connected to the installation plate (208).
2. The tea flattening device for tea processing according to claim 1, characterized in that: The first guide frame (201) is fixedly connected to the processing table (1). The threaded rod (205) is rotatably connected to the inside of the first guide frame (201) through a bearing. The movable frame (203) has a through hole, and the limiting post (210) passes through the inside of the through hole.
3. The tea flattening device for tea processing according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected to a second guide frame (202), and a slide rod (206) is fixedly connected inside the second guide frame (202). The moving frame (203) is slidably connected to the slide rod (206), and a handle (9) is fixedly connected to the feeding trough (4).
4. The tea flattening device for tea processing according to claim 1, characterized in that: The processing table (1) is provided with a lifting mechanism (3), which includes a horizontal plate (301) fixedly connected to the processing table (1), and a first hydraulic cylinder (302) fixedly connected to the horizontal plate (301).
5. A tea flattening device for tea processing according to claim 4, characterized in that: The telescopic end of the first hydraulic cylinder (302) is fixedly connected to a top plate (304), and the upper surface of the processing table (1) is provided with a storage groove (303), and the top plate (304) is located inside the storage groove (303).
6. A tea flattening device for tea processing according to claim 5, characterized in that: Angle plates (305) are fixedly connected to the processing table (1). There are four angle plates (305), and each angle plate (305) is an L-shaped plate.
Citation Information
Patent Citations
Tea leaf flattening device for tea leaf processing
CN218681718U