Three-dimensional multi-layer frame type numerical control fermentation device for Pu'er tea

Abstract

The utility model relates to the technical field of fermentation of Pu'er tea, and discloses a three-dimensional multilayer frame type numerical control fermentation device for Pu'er tea, which comprises a fermentation box, a fermentation disc and a residue storage box are mounted in the fermentation box, a motor is fixedly connected to the right side of the fermentation box, and the residue storage box is fixedly connected to the right side of the fermentation box. A stirring mechanism is arranged in the fermentation box, a pile fermentation mechanism is arranged in the fermentation disc, the stirring mechanism is composed of a driving assembly and a touch assembly, the touch assembly comprises a mounting block, a touch plate, a sliding groove block and an L-shaped rod, the mounting block is mounted on the right side of the fermentation box, and the touch plate is rotationally connected to the inner wall of the mounting block through a torsional spring. According to the Pu'er tea fermentation device, through the action of the touch plate and the L-shaped rod, automatic turning of Pu'er tea in the fermentation process is achieved, the time and energy consumed by manual operation are reduced, the turning efficiency is higher than that of manual operation, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of pu'er tea fermentation, especially to a three-dimensional multi-layer frame type numerical control fermentation device for pu'er tea. BACKGROUND

[0002] With the increasing demand of pu'er tea market, the requirement of fermentation process is increasing. Traditional fermentation method gradually exposes many problems in large-scale production, such as high labor intensity, long production cycle, unstable quality, etc. In order to stabilize and improve the quality of tea, with the progress of science and technology, digital control technology is more and more widely used in industrial production. The combination of advanced numerical control technology and reasonable multi-layer frame structure realizes the accurate control of key parameters such as temperature, humidity and ventilation in the fermentation process of pu'er tea, which becomes an inevitable trend to solve the current fermentation problems of pu'er tea and improve the development level of industry, and promotes the pu'er tea industry to modernization and standardization. Therefore, it is particularly important to design a three-dimensional multi-layer frame type numerical control fermentation device for pu'er tea.

[0003] In the prior art, when pu'er tea is fermented, pu'er tea needs to be turned and watered, and pu'er tea needs to be turned manually. This not only has low turning efficiency, but also easily pollutes the tea. Therefore, a three-dimensional multi-layer frame type numerical control fermentation device for pu'er tea is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a three-dimensional multi-layer frame type numerical control fermentation device for pu'er tea, which aims at improving the problems of "low manual turning efficiency and easy pollution of tea" in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a three-dimensional multi-layer frame type numerical control fermentation device for pu'er tea, comprising a fermentation box, a fermentation tray is installed in the inside of the fermentation box, a residue storage box is also installed in the inside of the fermentation box, a motor is fixedly connected to the right side of the fermentation box, a turning mechanism is arranged in the inside of the fermentation box, a heap mechanism is arranged in the inside of the fermentation tray, the turning mechanism is composed of a driving assembly and a touch assembly, the touch assembly comprises a mounting block, a touch plate, a sliding groove block and an L-shaped rod, the mounting block is installed on the right side of the fermentation box, the touch plate is rotatably connected to the inner wall of the mounting block through a torsional spring, the sliding groove block is fixedly connected to the left side of the fermentation box, and the L-shaped rod is slidably connected to the inner wall of the sliding groove block.

[0006] As a further description of the above technical scheme: the driving assembly comprises a rotating rod, a rotating wheel and a transmission belt, the rotating rod is fixedly connected to the output end of the motor, the rotating wheel is fixedly connected to one end of the rotating rod away from the motor, and the transmission belt is installed in the inside of the rotating wheel.

[0007] As a further description of the above technical solution: In the drive assembly, the surface of the rotating rod is rotatably connected to the inner wall of the fermentation tank, and the right side of the rotating wheel is rotatably connected to the left side of the fermentation tank.

[0008] As a further description of the above technical solution: In the trigger assembly, the rear part of the mounting block is fixedly connected to the surface of the transmission belt, the top of the trigger block after movement contacts the bottom of the L-shaped rod, and the top of the L-shaped rod contacts the bottom of the fermentation tray.

[0009] As a further description of the above technical solution: the fermentation mechanism includes a slide rod, a telescopic rod, and a sleeve. The slide rod is slidably connected to the inner wall of the fermentation pan, the telescopic rod is slidably connected to the inner wall of the slide rod, and the sleeve is installed on the surface of the telescopic rod.

[0010] As a further description of the above technical solution: the fermentation mechanism also includes a trigger block, a moving block, and a push frame. The trigger block is fixedly connected to the end of the telescopic rod away from the fermentation pan, the moving block is fixedly connected to the end of the telescopic rod away from the trigger block, and the push frame is installed on the surface of the moving block.

[0011] As a further description of the above technical solution: the rear part of the sleeve is fixedly connected to the front part of the slide rod.

[0012] As a further description of the above technical solution: the bottom of the push frame is in contact with the top of the fermentation pan.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, through the coordinated operation of the fermentation box, fermentation tray, slag storage box, motor, turning mechanism, rotating rod, rotating wheel, transmission belt, mounting block, touch plate, sliding block, and L-shaped rod, the Pu'er tea is automatically turned during the fermentation process under the action of the touch plate and L-shaped rod. This reduces the time and effort spent on manual operation, which is easy to contaminate the tea. Moreover, the turning efficiency is higher than that of manual operation, thus improving production efficiency.

[0015] 2. In this utility model, through the coordinated operation of the sliding rod, telescopic rod, sleeve, touch block, moving block, and push frame, the Pu'er tea that has been turned over is re-fermented under the action of the moving block and push frame, maintaining appropriate humidity and temperature conditions, maintaining the biochemical reaction inside the tea leaves, and enhancing the activity and subsequent aging potential of the tea leaves. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to this utility model;

[0017] Figure 2This is a half-sectional view of the overall structure of a three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to this utility model;

[0018] Figure 3 This is a schematic diagram of the mounting block structure of a three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to this utility model;

[0019] Figure 4 This is a schematic diagram of the sleeve structure of a three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to this utility model.

[0020] Legend:

[0021] 1. Fermentation box; 2. Fermentation tray; 3. Slag storage box; 4. Motor; 5. Tilting mechanism; 501. Rotating rod; 502. Rotating wheel; 503. Transmission belt; 504. Mounting block; 505. Touch plate; 506. Slide block; 507. L-shaped rod; 6. Fermentation mechanism; 601. Slide rod; 602. Telescopic rod; 603. Sleeve; 604. Touch block; 605. Moving block; 606. Push frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please refer to Figure 1 - Figure 2 An embodiment of this utility model is provided: a three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea, including a fermentation box 1, which is rectangular and semi-enclosed, and is used for Pu'er tea fermentation. A fermentation tray 2 is installed inside the fermentation box 1, which is used to hold the Pu'er tea to be fermented. A gap is opened at the bottom. A slag storage box 3 is also installed inside the fermentation box 1. The tea slag produced by the Pu'er tea at the top will fall into the slag storage box 3 through the gap of the fermentation tray 2. A motor 4 is fixedly connected to the right side of the fermentation box 1. A turning mechanism 5 is set inside the fermentation box 1, and a piling mechanism 6 is set inside the fermentation tray 2.

[0024] Please refer to Figure 1 - Figure 3The turning mechanism 5 consists of a drive assembly and a touch assembly. The touch assembly includes a mounting block 504, a touch plate 505, a sliding block 506, and an L-shaped rod 507. The mounting block 504 is installed on the right side of the fermentation tank 1 and is fixed to the surface of the transmission belt 503. As the transmission belt 503 moves in a circular trajectory, the touch plate 505 is rotatably connected to the inner wall of the mounting block 504 via a torsion spring. The touch plate 505 is the contact point for the L-shaped rod 507 and can be reset by the torsion spring. The sliding block 506 is fixedly connected to the left side of the fermentation tank 1. A spring is installed inside block 506. L-shaped rod 507 is slidably connected to the inner wall of slide block 506. L-shaped rod 507 is fixedly connected to the spring in slide block 506. In the actuation assembly, the rear part of mounting block 504 is fixedly connected to the surface of transmission belt 503. After the actuation plate 505 moves, the top of it contacts the bottom of L-shaped rod 507. The top of L-shaped rod 507 contacts the bottom of fermentation tray 2. Thus, the Pu'er tea can be automatically turned during the fermentation process, reducing the time and effort spent on manual operation and improving production efficiency.

[0025] Please refer to Figure 1 - Figure 3 The drive assembly includes a rotating rod 501, a rotating wheel 502, and a transmission belt 503. The rotating rod 501 is fixedly connected to the output end of the motor 4. When the motor 4 is started, the motor 4 drives the rotating rod 501 to rotate. The rotating wheel 502 is fixedly connected to the end of the rotating rod 501 away from the motor 4. The rotation of the rotating rod 501 drives the rotating wheel 502 to rotate. The transmission belt 503 is installed inside the rotating wheel 502. The rotating wheel 502 moves the mounting block 504 mounted on its surface through the transmission belt 503. When the mounting block 504 moves, it will contact the L-shaped rod 507. In the drive assembly, the surface of the rotating rod 501 is rotatably connected to the inner wall of the fermentation tank 1, and the right side of the rotating wheel 502 is rotatably connected to the left side of the fermentation tank 1.

[0026] Please refer to Figure 4The fermentation mechanism 6 includes a slide rod 601, a telescopic rod 602, and a sleeve 603. The slide rod 601 is slidably connected to the inner wall of the fermentation pan 2 and is limited in a groove opened at the front of the fermentation pan 2. The telescopic rod 602 is slidably connected to the inner wall of the slide rod 601 and has a spring on its surface, which is slidably connected to the slide rod 601. The sleeve 603 is installed on the surface of the telescopic rod 602, and the rear part of the sleeve 603 is fixedly connected to the front part of the slide rod 601. The fermentation mechanism 6 also includes an actuating block 604, a moving block 605, and a push frame. 606. The actuating block 604 is fixedly connected to the end of the telescopic rod 602 away from the fermentation tray 2. By pressing the actuating block 604, the actuating block 604 drives the telescopic rod 602 to move. The moving block 605 is fixedly connected to the end of the telescopic rod 602 away from the actuating block 604. The telescopic rod 602 drives the moving block 605 to move. The push frame 606 is installed on the surface of the moving block 605. The bottom of the push frame 606 contacts the top of the fermentation tray 2, realizing the turning of the Pu'er tea, re-fermentation, and maintaining appropriate humidity and temperature conditions.

[0027] Working Principle: During use, when fermenting Pu-erh tea, the operator places the tea to be fermented in the fermentation tray 2, starts the motor 4, and the motor 4 drives the rotating rod 501 to rotate. The rotation of the rotating rod 501 drives the rotating wheel 502 to rotate. The rotating wheel 502, through the transmission belt 503, causes the mounting block 504 mounted on the surface of the transmission belt 503 to move. When the mounting block 504 contacts the L-shaped rod 507 during its movement, the touch plate 505 in the mounting block 504 causes the L-shaped rod 507 to rise along the inner wall of the sliding groove block 506. At this time, the L-shaped rod 507 drives the fermentation tray 2 to lift and turn the Pu-erh tea in the tray. When the touch plate 505 passes the L-shaped rod 507, the L-shaped rod 507 loses its force, and the fermentation tray 2 returns to its original position. This realizes the automated turning of Pu-erh tea during the fermentation process, reducing manual labor. The operation is time-consuming and labor-intensive, and it is easy to contaminate the tea leaves. However, the turning efficiency is higher than that of manual labor, which improves production efficiency. After the staff has finished turning the Pu'er tea, it needs to be piled up again. At this time, the staff can slide the sleeve 603 along the front of the fermentation tray 2. The sleeve 603 drives the push frame 606 to move through the slide rod 601. First, the tea leaves are sieved and raked. Some unqualified small Pu'er tea leaves are sieved into the slag storage box 3 through the fermentation tray 2. After sieving, the staff can press the touch block 604. The touch block 604 drives the telescopic rod 602 to move the moving block 605 to fill the gap in the push frame 606. At this time, the staff can pile up the Pu'er tea again to ferment. The pile is piled up again to maintain appropriate humidity and temperature conditions, maintain the internal biochemical reaction of the tea leaves, and enhance the activity and subsequent aging potential of the tea leaves.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea, comprising a fermentation box (1), characterized in that: The fermentation box (1) is equipped with a fermentation tray (2) and a slag storage box (3). A motor (4) is fixedly connected to the right side of the fermentation box (1). A turning mechanism (5) is provided inside the fermentation box (1), and a piling mechanism (6) is provided inside the fermentation tray (2). The turning mechanism (5) consists of a driving component and a triggering component. The triggering component includes a mounting block (504), a triggering plate (505), a sliding block (506), and an L-shaped rod (507). The mounting block (504) is installed on the right side of the fermentation box (1). The triggering plate (505) is rotatably connected to the inner wall of the mounting block (504) by a torsion spring. The sliding block (506) is fixedly connected to the left side of the fermentation box (1). The L-shaped rod (507) is slidably connected to the inner wall of the sliding block (506).

2. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 1, characterized in that: The drive assembly includes a rotating rod (501), a rotating wheel (502), and a transmission belt (503). The rotating rod (501) is fixedly connected to the output end of the motor (4), the rotating wheel (502) is fixedly connected to the end of the rotating rod (501) away from the motor (4), and the transmission belt (503) is installed inside the rotating wheel (502).

3. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 2, characterized in that: In the drive assembly, the surface of the rotating rod (501) is rotatably connected to the inner wall of the fermentation box (1), and the right side of the rotating wheel (502) is rotatably connected to the left side of the fermentation box (1).

4. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 1, characterized in that: In the trigger assembly, the rear part of the mounting block (504) is fixedly connected to the surface of the transmission belt (503), the top of the trigger plate (505) after it moves is in contact with the bottom of the L-shaped rod (507), and the top of the L-shaped rod (507) is in contact with the bottom of the fermentation tray (2).

5. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 1, characterized in that: The fermentation mechanism (6) includes a slide rod (601), a telescopic rod (602), and a sleeve (603). The slide rod (601) is slidably connected to the inner wall of the fermentation pan (2), the telescopic rod (602) is slidably connected to the inner wall of the slide rod (601), and the sleeve (603) is installed on the surface of the telescopic rod (602).

6. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 1, characterized in that: The fermentation mechanism (6) further includes an actuating block (604), a moving block (605), and a pushing frame (606). The actuating block (604) is fixedly connected to the end of the telescopic rod (602) away from the fermentation tray (2). The moving block (605) is fixedly connected to the end of the telescopic rod (602) away from the actuating block (604). The pushing frame (606) is installed on the surface of the moving block (605).

7. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 5, characterized in that: The rear part of the sleeve (603) is fixedly connected to the front part of the slide rod (601).

8. The three-dimensional multi-layer frame-type CNC fermentation device for Pu'er tea according to claim 6, characterized in that: The bottom of the push frame (606) is in contact with the top of the fermentation tray (2).

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