Gas spill-proof device

Abstract

The utility model discloses a gas spill-proof device, which belongs to the technical field of non-woven fabric drying gas filtration, and comprises a filter device I, a filter device II, a filter device III, a filter device IV, a cleaning mechanism and a driving mechanism, a second filtering device and a third filtering device are installed on the top of the fourth filtering device and located on the two sides of the first filtering device respectively, the second filtering device and the third filtering device are both communicated with the first filtering device, and the cleaning mechanism and the driving mechanism are both installed on the first filtering device. Gas is subjected to multi-stage filtering through the first filtering device, the second filtering device and the third filtering device, the overall filtering effect is improved, and meanwhile cyclic utilization of a heat source can be achieved; the cleaning mechanism and the driving mechanism are matched to wash water, meanwhile, the water is heated, the cleaning effect is improved, the water can be recycled by arranging a fourth filtering device, and waste of resources is reduced.

Description

Technical Field

[0001] This utility model relates to the field of gas filtration technology for non-woven fabric drying, and specifically to a gas spill prevention device. Background Technology

[0002] During the drying process of nonwoven fabric production, harmful gases and tar are generated along with the gases. Therefore, a filtration device is used during the production process to absorb the gases and prevent them from escaping into the outside world.

[0003] According to the publication number CN218608371U, a treatment device for waste gas from nonwoven fabric production is disclosed, which includes a machine body. The left and right side walls of the machine body are provided with sliding grooves. A slider is connected inside the left sliding groove, and a lifting component is provided inside the right sliding groove. A connecting rod is fixed to one side of the lifting component and the slider. A brush is fixed between the two connecting rods. A No. 2 bearing is fixed to the inner top wall and inner bottom wall of the machine body. A rotating column is fixed inside the No. 2 bearing at the top.

[0004] In the aforementioned patented technology, the gas is filtered through a filter drum during use. This filtration method can only filter particles in the gas. However, during the drying process of non-woven fabric, volatile organic compounds and tar are generated. The effect of filtering through the filter drum alone is relatively poor. In addition, due to the adhesion of tar, the cleaning effect is also relatively low when simply cleaning by friction.

[0005] Based on this, the present invention designs a gas spill prevention device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a gas spill prevention device.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A gas spill prevention device includes a filter device 1, a filter device 2, a filter device 3, a filter device 4, a cleaning mechanism, and a driving mechanism. The filter device 1 is installed at the top center of the filter device 4. The filter device 2 and the filter device 3 are respectively installed on the top of the filter device 4 and on both sides of the filter device 1. Both the filter device 2 and the filter device 3 are connected to the filter device 1. The cleaning mechanism and the driving mechanism are both installed on the filter device 1.

[0009] The filtration device includes a separation box, a drain pipe sealed to the bottom wall of the separation box, a filter cylinder fixedly installed on the bottom wall of the separation box corresponding to the drain pipe, and a connecting pipe sealed to the bottom wall of the separation box. The outer wall of the filter cylinder has a filter hole, and the end of the connecting pipe away from the separation box is sealed to the outer wall of the drain pipe.

[0010] The fourth filter device includes a filter box, and a separation box is installed on the top wall of the filter box by multiple support plates. The filter box and the separation box are connected by a drain pipe. The second filter device includes a spray tower fixedly installed on the top wall of the filter box. The bottom outer wall of the spray tower is sealed with a conveying pipe one, and the top of the spray tower is sealed with a conveying pipe two. The end of the conveying pipe two away from the spray tower is sealed with the outer wall of the filter cylinder.

[0011] The filtration device three includes an ion filter fixedly installed on the top wall of the filter box. The outer wall of the ion filter is sealed to the delivery pipe four and the delivery pipe three. The end of the delivery pipe four away from the ion filter is sealed to the outer wall of the discharge pipe.

[0012] Furthermore, the cleaning mechanism includes a connecting sleeve rotatably mounted on the top wall of the separation tank, a reciprocating screw slidably mounted inside the connecting sleeve and threadedly connected to the top wall of the separation tank, a cleaning plate fixedly mounted on the bottom wall of the reciprocating screw and located inside the filter cylinder, a heater fixedly mounted on the outer wall of the separation tank, and a drain pipe sealed and connected to the outlet end of the heater. The end of the drain pipe away from the heater is rotatably connected to the top of the connecting sleeve through a rotary joint. The reciprocating screw is a hollow cylinder, and a limit block is fixedly mounted on the outer wall of the reciprocating screw. A limit groove is provided on the inner wall of the connecting sleeve that is slidably connected to the limit block.

[0013] Furthermore, the cleaning plate has a hollow structure inside, the arc surface of the cleaning plate slides in contact with the inner wall of the filter cylinder, and the axis of the cleaning plate and the axis of the filter cylinder are on the same straight line. Water spray holes are opened on the outer wall of the non-arc surface of the cleaning plate, and the interior of the cleaning plate and the interior of the reciprocating screw are interconnected.

[0014] Furthermore, the filtration device four also includes a storage box fixedly installed on the left side wall of the filter box, a motor fixedly installed on the front side wall of the storage box, two rotating rollers respectively installed on the right side inside the filter box and inside the storage box, and a water conveying mechanism set on the filter box. The two rotating rollers are connected by a conveyor belt assembly.

[0015] Furthermore, the output end of the motor is fixedly connected to the rotating roller on the left side, a through groove is provided on the top of the left side wall of the filter box, the conveyor belt assembly moves through the inside of the through groove, and multiple through filter holes are provided on the outer wall of the conveyor belt assembly.

[0016] Furthermore, the water delivery mechanism includes a water pump fixedly installed on the front wall of the filter box, a water pumping pipe sealed to the water pump input end, and a water delivery pipe sealed to the water pump output end.

[0017] Furthermore, the end of the water pump pipe away from the water pump is sealed and connected to the front wall of the filter box, and the end of the water supply pipe away from the water pump is sealed and connected to the water inlet of the heater.

[0018] Furthermore, the drive mechanism includes a mounting plate fixedly installed on the top wall of the separation box, a second motor fixedly installed on the top wall of the mounting plate, and a rotating rod with its two ends rotatably installed on the inner top surface of the mounting plate and the top wall of the separation box, respectively. The top of the rotating rod is fixedly connected to the output end of the second motor. Pulleys are fixedly sleeved on both the connecting sleeve and the outer wall of the rotating rod. The two pulleys are connected by a transmission belt.

[0019] Compared with the prior art, the advantages of this utility model are as follows:

[0020] 1. This utility model performs multi-stage filtration of gas through filter device one, filter device two, and filter device three, which improves the overall filtration effect and enables the recycling of heat source.

[0021] 2. This utility model improves the cleaning effect by using a combination of a cleaning mechanism and a driving mechanism to perform water rinsing and heating the water. By setting up a filtration device, the water can be recycled, reducing resource waste. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a left perspective view of the entire utility model;

[0024] Figure 2 This is a front view of the entire utility model;

[0025] Figure 3 This is a perspective view of the entire utility model from the right side.

[0026] Figure 4 This is a sectional perspective view of the filter housing of this utility model;

[0027] Figure 5 This is a sectional perspective view of the separation box of this utility model;

[0028] Figure 6 for Figure 5 Enlarged view of point A.

[0029] The labels in the diagram represent:

[0030] 1. Filter device one; 11. Separation box; 12. Drainage pipe; 13. Filter cylinder; 14. Connecting pipe; 2. Filter device two; 21. Spray tower; 22. Conveying pipe one; 23. Conveying pipe two; 3. Filter device three; 31. Ion filter; 32. Conveying pipe three; 33. Conveying pipe four; 4. Filter device four; 41. Filter box; 42. Storage box; 43. Motor one; 44. Rotating roller; 45. Through groove; 46. Conveyor belt assembly; 47. Water conveying mechanism; 471. Water pump; 472. Pumping pipe; 473. Water conveying pipe; 5. Cleaning mechanism; 51. Connecting sleeve; 52. Drainage pipe; 53. Heater; 54. Cleaning plate; 55. Limiting block; 56. Limiting groove; 57. Reciprocating screw; 6. Drive mechanism; 61. Mounting plate; 62. Motor two; 63. Rotating rod; 64. Transmission belt. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] The present invention will be further described below with reference to the embodiments.

[0034] Example 1: Please refer to the accompanying drawings in the instruction manual. Figure 1 and Figure 2 A gas spill prevention device includes a filter device 1, a filter device 2, a filter device 3, a filter device 4, a cleaning mechanism 5, and a driving mechanism 6. The filter device 1 is installed at the top center of the filter device 4. The filter device 2 and the filter device 3 are respectively installed on the top of the filter device 4 and on both sides of the filter device 1. The filter device 2 and the filter device 3 are both connected to the filter device 1. The cleaning mechanism 5 and the driving mechanism 6 are both installed on the filter device 1.

[0035] The filtration device 1 includes a separation box 11, a drain pipe 12 sealed to the bottom wall of the separation box 11, a filter cylinder 13 fixedly installed on the bottom wall of the separation box 11 corresponding to the drain pipe 12, and a connecting pipe 14 sealed to the bottom wall of the separation box 11. The outer wall of the filter cylinder 13 has a filter hole. The end of the connecting pipe 14 away from the separation box 11 is sealed to the outer wall of the drain pipe 12. Two sets of solenoid valves are installed on the drain pipe 12.

[0036] Filter device 4 includes a filter housing 41, and a separation box 11 is mounted on the top wall of the filter housing 41 via multiple support plates. The filter housing 41 and the separation box 11 are connected by a drain pipe 12. Filter device 2 includes a spray tower 21 fixedly mounted on the top wall of the filter housing 41. A conveying pipe 22 is sealed to the bottom outer wall of the spray tower 21, and a conveying pipe 23 is sealed to the top of the spray tower 21. The conveying pipe 22 can be connected to a non-woven fabric dryer via an external pipe, and the end of the conveying pipe 23 away from the spray tower 21 is sealed to the outer wall of the filter cylinder 13. A set of solenoid valves is installed at the connection between the bottom of the drain pipe 12 and the filter housing 41, and another set of solenoid valves is installed at the connection between the top of the drain pipe 12 and the separation box 11.

[0037] The filter device 3 includes an ion filter 31 fixedly installed on the top wall of the filter box 41. The outer wall of the ion filter 31 is sealed to the conveying pipe 33 and the conveying pipe 32. The end of the conveying pipe 33 away from the ion filter 31 is sealed to the outer wall of the discharge pipe 12. The outer wall of the conveying pipe 33 is equipped with a control valve. The conveying pipe 32 can be connected to an external pipe to a non-woven fabric dryer, so that the temperature of the filtered exhaust gas can be supplied to the dryer for recycling.

[0038] It is worth noting that both the spray tower 21 and the ion filter 31 are existing technologies. The solution sprayed out of the spray tower 21 causes the tar in the gas to settle to the bottom of the spray tower 21. The filter cartridge 13 is used to filter small solid particles in the gas. The ion filter 31 is specifically used to filter volatile organic substances in the gas.

[0039] In practical use, the gas generated by the dryer is discharged into the spray tower 21 through the first conveying pipe 22 to initially separate the tar in the gas. The separated gas then enters the filter cartridge 13 through the second conveying pipe 23 for secondary filtration. While the gas is being filtered in the filter cartridge 13, the two sets of solenoid valves on the discharge pipe 12 are closed, and the control valve on the fourth conveying pipe 33 is opened. The gas can only enter the fourth conveying pipe 33 through the discharge pipe 12 via the inside of the connecting pipe 14. Then, it enters the ion filter 31 through the fourth conveying pipe 33. The ion filter 31 can filter volatile organic substances. Through three filtrations, the filtration effect is improved. In addition, the filtered gas is discharged through the third conveying pipe 32 and then enters the drying device through the external pipe to provide a heat source and realize the recycling of energy.

[0040] Example 2: Based on Example 1, please refer to the accompanying drawings in the specification. Figure 1 - Figure 6 The cleaning mechanism 5 includes a connecting sleeve 51 rotatably mounted on the top wall of the separation box 11, a reciprocating screw 57 slidably mounted inside the connecting sleeve 51 and threadedly connected to the top wall of the separation box 11, a cleaning plate 54 fixedly mounted on the bottom wall of the reciprocating screw 57 and located inside the filter cylinder 13, a heater 53 fixedly mounted on the outer wall of the separation box 11, and a drain pipe 52 sealed and connected to the outlet end of the heater 53. The reciprocating screw 57 is a hollow cylinder, and the arc surface of the cleaning plate 54 and the inner surface of the filter cylinder 13... The cleaning plate 54 and the filter cylinder 13 are aligned on a straight line. The outer wall of the non-arc surface of the cleaning plate 54 is provided with water spray holes. The interior of the cleaning plate 54 is a hollow structure. The interior of the cleaning plate 54 and the interior of the reciprocating screw 57 are interconnected. The end of the drain pipe 52 away from the heater 53 is rotatably connected to the top of the connecting sleeve 51 through a rotary joint. The outer wall of the reciprocating screw 57 is fixedly installed on the limit block 55. The inner wall of the connecting sleeve 51 is provided with a limit groove 56 that slides with the limit block 55.

[0041] The filtration device 4 also includes a storage box 42 fixedly installed on the left side wall of the filter housing 41, a motor 43 fixedly installed on the front side wall of the storage box 42, two rotating rollers 44 respectively rotatably installed inside the right side of the filter housing 41 and inside the storage box 42, and a water conveying mechanism 47 set on the filter housing 41. The two rotating rollers 44 are connected by a conveyor belt assembly 46. The output end of the motor 43 is fixedly connected to the rotating roller 44 on the left side. A through groove 45 is opened at the top of the left side wall of the filter housing 41. The conveyor belt assembly 46 moves through the inside of the through groove 45. Multiple through filter holes are opened on the outer wall of the conveyor belt assembly 46.

[0042] The water supply mechanism 47 includes a water pump 471 fixedly installed on the front wall of the filter box 41, a water pump 472 sealed to the input end of the water pump 471, and a water supply pipe 473 sealed to the output end of the water pump 471. The end of the water pump 472 away from the water pump 471 is sealed to the front wall of the filter box 41, and the end of the water supply pipe 473 away from the water pump 471 is sealed to the water inlet of the heater 53.

[0043] The drive mechanism 6 includes a mounting plate 61 fixedly installed on the top wall of the separation box 11, a motor 62 fixedly installed on the top wall of the mounting plate 61, and a rotating rod 63 with its two ends rotatably installed on the inner top surface of the mounting plate 61 and the top wall of the separation box 11, respectively. The top of the rotating rod 63 is fixedly connected to the output end of the motor 62. Pulleys are fixedly sleeved on both the connecting sleeve 51 and the outer wall of the rotating rod 63. The two pulleys are connected by a transmission belt 64.

[0044] In practical use, by turning on motor 62, rotating rod 63 starts to rotate. Under the action of transmission belt 64, connecting sleeve 51 starts to rotate. Under the limit of limit block 55 by limit groove 56, reciprocating screw 57 starts to rotate. At the same time, due to the threaded connection between reciprocating screw 57 and the top wall of separation box 11, reciprocating screw 57 carries cleaning plate 54 up and down inside filter cylinder 13. The arc surface of cleaning plate 54 cleans the inner wall of filter cylinder 13. At the same time, water pump 471 and water pipe 472 can draw out water from inside filter box 41 and discharge it into heater 53 through water pipe 473. The heated water enters the interior of heater 53 through the top of reciprocating screw 57 and is finally discharged from the interior of cleaning plate 54 through water spray hole, rinsing the inner wall of filter cylinder 13 and improving the cleaning effect. Moreover, the heated water is more likely to remove tar. At the same time, the centrifugal force generated by the rotation of cleaning plate 54 can increase the force of water impacting the inner wall of filter cylinder 13 and improve the cleaning effect.

[0045] During the rinsing process, the two sets of solenoid valves on the drain pipe 12 can be opened, and the control valve on the conveyor pipe 33 can be closed. At this time, the water-liquid mixture inside the separator 11 will enter the interior of the filter box 41 through the drain pipe 12. The mixture will fall onto the conveyor belt assembly 46, which will filter the mixture. The filtered water can enter the bottom of the filter box 41 cavity through the filter hole 2, which can realize the recycling of water and reduce resource consumption. At the same time, the drive motor 43 is started. With the cooperation of the two rotating rollers 44, the conveyor belt assembly 46 can discharge the filtered particles through the channel 45 into the interior of the storage box 42 for storage, which is convenient for subsequent processing.

[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A gas spill prevention device, comprising a filter device (1), characterized in that: It also includes filter device 2 (2), filter device 3 (3), filter device 4 (4), cleaning mechanism (5) and drive mechanism (6). Filter device 1 (1) is installed at the top center of filter device 4 (4). Filter device 2 (2) and filter device 3 (3) are installed on the top of filter device 4 (4) and on both sides of filter device 1 (1), respectively. Filter device 2 (2) and filter device 3 (3) are both connected to filter device 1 (1). Cleaning mechanism (5) and drive mechanism (6) are both installed on filter device 1 (1). The filter device (1) includes a separation box (11), a drain pipe (12) sealed to the bottom wall of the separation box (11), a filter cylinder (13) fixedly installed on the bottom wall of the separation box (11) corresponding to the drain pipe (12), and a connecting pipe (14) sealed to the bottom wall of the separation box (11). The outer wall of the filter cylinder (13) has a filter hole, and the end of the connecting pipe (14) away from the separation box (11) is sealed to the outer wall of the drain pipe (12). The fourth filter device (4) includes a filter box (41), and a separation box (11) is installed on the top wall of the filter box (41) by multiple support plates. The filter box (41) and the separation box (11) are connected by a drain pipe (12). The second filter device (2) includes a spray tower (21) fixedly installed on the top wall of the filter box (41). The bottom outer wall of the spray tower (21) is sealed with a first conveying pipe (22), and the top of the spray tower (21) is sealed with a second conveying pipe (23). The end of the second conveying pipe (23) away from the spray tower (21) is sealed and connected to the outer wall of the filter cylinder (13). The filter device three (3) includes an ion filter (31) fixedly installed on the top wall of the filter box (41). The outer wall of the ion filter (31) is sealed to the delivery pipe four (33) and the delivery pipe three (32). The end of the delivery pipe four (33) away from the ion filter (31) is sealed to the outer wall of the discharge pipe (12).

2. The gas spill prevention device according to claim 1, characterized in that, The cleaning mechanism (5) includes a connecting sleeve (51) rotatably mounted on the top wall of the separation box (11), a reciprocating screw (57) slidably mounted inside the connecting sleeve (51) and threadedly connected to the top wall of the separation box (11), a cleaning plate (54) fixedly mounted on the bottom wall of the reciprocating screw (57) and located inside the filter cylinder (13), a heater (53) fixedly mounted on the outer wall of the separation box (11), and a drain pipe (52) sealed and connected to the water outlet end of the heater (53). The end of the drain pipe (52) away from the heater (53) is rotatably connected to the top of the connecting sleeve (51) through a rotary joint. The reciprocating screw (57) is a hollow cylinder. The outer wall of the reciprocating screw (57) is fixedly mounted on a limiting block (55). The inner wall of the connecting sleeve (51) is provided with a limiting groove (56) that is slidably connected to the limiting block (55).

3. The gas spill prevention device according to claim 2, characterized in that, The cleaning plate (54) has a hollow structure inside. The arc surface of the cleaning plate (54) and the inner wall of the filter cylinder (13) slide together. The axis of the cleaning plate (54) and the axis of the filter cylinder (13) are on the same straight line. The outer wall of the non-arc surface of the cleaning plate (54) is provided with water spray holes. The interior of the cleaning plate (54) and the interior of the reciprocating screw (57) are interconnected.

4. The gas spill prevention device according to claim 2, characterized in that, The filter device four (4) also includes a storage box (42) fixedly installed on the left side wall of the filter box (41), a motor (43) fixedly installed on the front side wall of the storage box (42), two rotating rollers (44) respectively rotatably installed inside the right side of the filter box (41) and inside the storage box (42), and a water conveying mechanism (47) set on the filter box (41). The two rotating rollers (44) are connected by a conveyor belt assembly (46).

5. The gas spill prevention device according to claim 4, characterized in that, The output end of the motor (43) is fixedly connected to the rotating roller (44) on the left side. A through groove (45) is provided on the top of the left side wall of the filter box (41). The conveyor belt assembly (46) moves through the inside of the through groove (45). Multiple through filter holes are provided on the outer wall of the conveyor belt assembly (46).

6. The gas spill prevention device according to claim 5, characterized in that, The water delivery mechanism (47) includes a water pump (471) fixedly installed on the front wall of the filter box (41), a water pumping pipe (472) sealed to the input end of the water pump (471), and a water delivery pipe (473) sealed to the output end of the water pump (471).

7. The gas spill prevention device according to claim 6, characterized in that, The end of the water pump (472) away from the water pump (471) is sealed and connected to the front wall of the filter box (41), and the end of the water supply pipe (473) away from the water pump (471) is sealed and connected to the water inlet of the heater (53).

8. The gas spill prevention device according to claim 2, characterized in that, The drive mechanism (6) includes a mounting plate (61) fixedly installed on the top wall of the separation box (11), a motor (62) fixedly installed on the top wall of the mounting plate (61), and a rotating rod (63) with its two ends rotatably installed on the inner top surface of the mounting plate (61) and the top wall of the separation box (11), respectively. The top of the rotating rod (63) is fixedly connected to the output end of the motor (62). The connecting sleeve (51) and the outer wall of the rotating rod (63) are both fixedly fitted with pulleys, and the two pulleys are connected by a transmission belt (64).

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