Gas-liquid separation device with backwashing function and spray tower

By installing a backwashing component in the gas-liquid separation device, the sealing problem caused by water vapor adhesion in the demister is solved, achieving efficient cleaning without disassembly and maintaining the device's sealing performance and treatment effect.

CN223818447UActive Publication Date: 2026-01-23SUZHOU XITU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520288108.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-23
Publication Date
2026-01-23
Estimated Expiration
2035-02-23

AI Technical Summary

Technical Problem

After a period of use, water vapor adheres to the demister of the existing gas-liquid separation device, which increases the pressure loss of the equipment and affects the exhaust gas treatment effect. Furthermore, regular disassembly and cleaning will damage the seal.

Method used

A gas-liquid separation device with backflushing is designed. By setting a flushing component between the demister and the exhaust port, the flushing direction is opposite to the exhaust direction. The flushing component is used to clean the demister, preventing liquid from entering the exhaust port and maintaining the seal.

Benefits of technology

It enables cleaning of the demister without disassembling the housing, maintaining its seal, improving cleaning efficiency, and preventing damage to the seal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of waste gas treatment, and particularly provides a gas-liquid separation device with a backwashing function and a spray tower, and the gas-liquid separation device with the backwashing function comprises a box body provided with a gas inlet and a gas outlet; the demister is arranged in the box body and is positioned between the gas inlet and the gas outlet so as to remove water vapor in the tail gas introduced from the gas inlet; the flushing assembly is arranged in the box body and is used for flushing the demister; wherein the flushing assembly is arranged between the demister and the exhaust port, and the flushing direction of the flushing assembly is opposite to the exhaust direction of the demister. By arranging the flushing assembly between the demister and the exhaust port, when the demister needs to be cleaned, the box body does not need to be disassembled, and meanwhile, the flushing direction of the flushing assembly is opposite to the exhaust direction of the gas-liquid separation device, so that back flushing is formed, and liquid is prevented from entering the exhaust port during flushing.
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Description

Technical Field

[0001] This utility model belongs to the field of waste gas treatment technology, specifically relating to a gas-liquid separation device with backwashing and a spray tower. Background Technology

[0002] During the waste gas treatment process, the exhaust gas from the spray tower usually carries a certain amount of water vapor. If it is not removed sufficiently, it will reduce the service life of subsequent equipment (such as activated carbon). Therefore, a gas-liquid separation device needs to be installed at the exhaust outlet of the spray tower to further remove water vapor.

[0003] The gas-liquid separation devices in related technologies are demisters with built-in wire mesh or baffle plates or hollow spheres. After a period of use, water vapor adheres to the demister or hollow sphere, which increases the pressure loss of the equipment and affects the treatment effect of the exhaust gas. It is necessary to disassemble the device regularly and flush the inside, and repeat the process.

[0004] Therefore, how to clean the demister without affecting the airtightness of the separation device is a technical problem that urgently needs to be solved.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content

[0006] This disclosure provides at least one gas-liquid separation device with backwashing and a spray tower.

[0007] In a first aspect, embodiments of this disclosure provide a gas-liquid separation device with backwashing, comprising:

[0008] The enclosure is equipped with an air inlet and an exhaust outlet;

[0009] A demister is disposed inside the housing and located between the air inlet and the exhaust outlet to remove water vapor from the exhaust gas introduced from the air inlet.

[0010] A flushing assembly, which is disposed within the housing and is used to flush the demister;

[0011] The flushing assembly is disposed between the demister and the exhaust port, and the flushing direction of the flushing assembly is opposite to the exhaust direction of the demister.

[0012] In one alternative implementation, the rinsing assembly includes:

[0013] The flushing rod is used to flush the demister.

[0014] The water inlet pipe passes through the top of the tank and connects to the flushing rod.

[0015] A drain pipe runs through the bottom of the housing.

[0016] In one alternative embodiment, the flushing rod includes:

[0017] The rod body is disposed inside the box;

[0018] Multiple spiral nozzles are spaced apart along the axial direction of the rod body and are in communication with the rod body.

[0019] In one alternative embodiment, the rod body is horizontally disposed within the housing;

[0020] Alternatively, the rod body may be vertically mounted inside the box.

[0021] In one optional implementation, the number of flushing rods is multiple;

[0022] Multiple flushing rods are spaced apart within the housing along the length of the demister;

[0023] The tops of the plurality of flushing rods are connected to the water inlet pipe via a connecting pipe.

[0024] In one alternative embodiment, the flushing assembly further includes a drive element;

[0025] The driving component is used to drive the flushing rod to move back and forth in the horizontal direction or in the vertical direction to complete the cleaning of the demister;

[0026] Furthermore, the plane in which the flushing rod moves is set parallel to the cleaning surface of the demister.

[0027] In one optional embodiment, the water inlet pipe includes a connector and a connecting hose;

[0028] The connector is located on the top of the housing;

[0029] One end of the hose passes through the housing and connects to the connector, while the other end connects to the connecting pipe inside the housing.

[0030] In one optional embodiment, the bottom of the box is an inclined surface;

[0031] Furthermore, the tilt angle α is between 2 and 6° to allow the liquid inside the tank to be discharged from the drain pipe.

[0032] Secondly, embodiments of this disclosure also provide a spray tower, comprising:

[0033] The spray tower body and the gas-liquid separation device with backwashing as described above;

[0034] The gas-liquid separation device with backwashing is connected to the exhaust port of the spray tower body.

[0035] The beneficial effects of this utility model are that, by setting a flushing component between the demister and the exhaust port, the demister does not need to be disassembled when it needs to be cleaned, and the original sealing performance of the housing is not affected. At the same time, the flushing direction of the flushing component is set opposite to the exhaust direction of the gas-liquid separator to form a backflushing, so as to avoid liquid entering the exhaust port during flushing.

[0036] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0037] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0038] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0039] Figure 1 A front view of a portion of the structure of a gas-liquid separation device with backwashing provided in an embodiment of this disclosure;

[0040] Figure 2 A side view of a portion of the structure of a gas-liquid separation device with backwashing provided in an embodiment of this disclosure.

[0041] In the diagram: 100, housing; 110, air inlet; 120, exhaust outlet; 200, demister; 300, flushing assembly; 310, flushing rod; 311, rod body; 312, spiral nozzle; 313, connecting pipe; 320, water inlet pipe; 321, connector; 322, connecting hose; 330, drain pipe; 340, drive unit. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0043] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.

[0044] Research has revealed that the gas-liquid separation device in the relevant technology will damage the original sealing structure after repeated disassembly, resulting in the failure of the gas-liquid separation device seal. This necessitates the purchase of a new separation device, affecting the normal production of the existing spray tower.

[0045] Based on the above research, this disclosure provides a gas-liquid separation device with backwashing, which allows the demister to be flushed without disassembling the housing, thus avoiding damage to the original sealing performance.

[0046] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.

[0047] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0048] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0049] Please see Figure 1This disclosure provides a gas-liquid separation device with backflushing, comprising: a housing 100 having an air inlet 110 and an exhaust outlet 120; a demister 200 disposed within the housing 100 and located between the air inlet 110 and the exhaust outlet 120 to remove water vapor from the exhaust gas introduced through the air inlet 110; and a flushing assembly 300 disposed within the housing 100 for flushing the demister 200. By providing the flushing assembly 300 between the demister 200 and the exhaust outlet 120, the housing 100 does not need to be disassembled when cleaning the demister 200, thus maintaining the original sealing performance of the housing 100.

[0050] The flushing assembly 300 is disposed between the demister 200 and the exhaust port 120, and the flushing direction of the flushing assembly 300 is opposite to the exhaust direction of the demister 200. The flushing direction of the flushing assembly 300 (e.g., Figure 1 (as shown in F2) and the exhaust direction of the gas-liquid separator (as shown in F2) Figure 1 (As shown in F1) The reverse setting forms a backwash to prevent liquid from entering the exhaust port 120 during flushing.

[0051] Please continue reading. Figure 1 The rinsing assembly 300 includes: a rinsing rod 310 for rinsing the demister 200; a water inlet pipe 320 that passes through the top of the housing 100 and communicates with the rinsing rod 310; and a drain pipe 330 that passes through the bottom of the housing 100.

[0052] Water is supplied to the flushing rod 310 through the water inlet pipe 320. After the water enters the flushing rod 310, it is sprayed towards the demister 200 to complete the flushing of the demister 200. The flushed water is discharged from the housing 100 through the drain pipe 330, thus completing the entire flushing process without disassembling the housing 100, thereby not damaging the sealing of the housing 100.

[0053] Please continue reading. Figure 1 The rinsing rod 310 includes: a rod body 311 disposed within the housing 100; and a plurality of spiral nozzles 312 spaced apart along the axial direction of the rod body 311 and communicating with the rod body 311. The spiral nozzles 312, through their internal spiral structure, decompose the fluid into tiny vortices, thereby achieving a more uniform spraying effect and reducing water consumption.

[0054] In some embodiments, the rod body 311 is horizontally disposed within the housing 100; or, the rod body 311 is vertically disposed within the housing 100. The orientation of the rod body 311 is not limited to horizontal or vertical, as long as it meets the rinsing requirements of the demister 200. Furthermore, the shape of the rod body 311 can be, but is not limited to, elongated, annular, etc., as long as it serves to support the spiral nozzle 312.

[0055] Please see Figure 2 The number of flushing rods 310 is multiple; the multiple flushing rods 310 are spaced apart in the housing 100 along the length direction of the demister 200; the tops of the multiple flushing rods 310 are connected to the water inlet pipe 320 through a connecting pipe 313.

[0056] Please see Figure 1 and Figure 2 The rinsing assembly 300 further includes a driving member 340; the driving member 340 is used to drive the rinsing rod 310 to reciprocate in the horizontal direction or in the vertical direction to complete the cleaning of the demister 200; and the plane on which the rinsing rod 310 moves is arranged parallel to the cleaning surface of the demister 200.

[0057] The position of the flushing rod 310 is adjusted by the drive component 340, thereby improving the flushing effect on the demister 200.

[0058] To prevent the water inlet pipe 320 from becoming loose when the flushing rod 310 moves, the water inlet pipe 320 includes a connector 321 and a connecting hose 322; the connector 321 is located at the top of the housing 100; one end of the hose passes through the housing 100 and is connected to the connector 321, and the other end is connected to the connecting pipe 313 inside the housing 100.

[0059] The connector 321 is connected to the connecting pipe 313 by a connecting hose 322. When the flushing rod 310 moves, the sealing between the connecting hose 322 and the housing 100 will not be affected.

[0060] Please continue reading. Figure 1 The bottom of the housing 100 is sloped, and the slope angle α is between 2 and 6°, so as to drain the liquid inside the housing 100 from the drain pipe 330. By setting the bottom of the housing 100 to be sloped, it is easier to drain the flushing water inside the housing 100.

[0061] This disclosure also provides a spray tower, including: a spray tower body and a gas-liquid separator with backwashing as described above; the gas-liquid separator with backwashing is connected to the exhaust port of the spray tower body. By collecting water vapor in the exhaust gas of the spray tower through the gas-liquid separator with backwashing, when the demister 200 needs cleaning, it is not necessary to disassemble the housing 100; the flushing assembly 300 can be directly controlled to operate, improving flushing efficiency and avoiding damage to the sealing of the housing 100 during disassembly.

[0062] The beneficial effects of this utility model are that it provides a gas-liquid separation device and a spray tower with backwashing. The gas-liquid separation device with backwashing includes: a housing 100, which is provided with an air inlet 110 and an exhaust outlet 120; a demister 200, which is disposed in the housing 100 and located between the air inlet 110 and the exhaust outlet 120, to remove water vapor from the exhaust gas introduced from the air inlet 110; and a flushing assembly 300, which is disposed in the housing 100 and is used to flush the demister 200. The flushing assembly 300 is disposed between the demister 200 and the exhaust outlet 120, and the flushing direction of the flushing assembly 300 is opposite to the exhaust direction of the demister 200. By installing a flushing assembly 300 between the demister 200 and the exhaust port 120, the housing 100 does not need to be disassembled when the demister 200 needs to be cleaned. At the same time, the flushing direction of the flushing assembly 300 is set opposite to the exhaust direction of the gas-liquid separator to form backflushing, so as to prevent liquid from entering the exhaust port 120 during flushing.

[0063] In the above discussion, unless otherwise stated, when used to describe numerical values, the terms “about,” “approximately,” “basically,” etc., indicate a change of + / - 10% in that value.

[0064] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A gas-liquid separation device with backwashing, characterized in that, include: The housing (100) is provided with an air inlet (110) and an exhaust outlet (120). A demister (200) is disposed inside the housing (100) and located between the air inlet (110) and the exhaust port (120) to remove water vapor from the exhaust gas introduced from the air inlet (110); A flushing assembly (300) is disposed within the housing (100) and is used to flush the demister (200); The flushing assembly (300) is disposed between the demister (200) and the exhaust port (120), and the flushing direction of the flushing assembly (300) is opposite to the exhaust direction of the demister (200).

2. The gas-liquid separation device with backwashing as described in claim 1, characterized in that, The flushing assembly (300) includes: A flushing rod (310) is used to flush the demister (200); The water inlet pipe (320) passes through the top of the housing (100) and is connected to the flushing rod (310); A drain pipe (330) extends through the bottom of the housing (100).

3. The gas-liquid separation device with backwashing as described in claim 2, characterized in that, The flushing rod (310) includes: The rod body (311) is disposed inside the housing (100); Multiple spiral nozzles (312) are spaced apart along the axial direction of the rod body (311) on the rod body (311) and communicate with the rod body (311).

4. The gas-liquid separation device with backwashing as described in claim 3, characterized in that, The rod body (311) is horizontally arranged inside the box (100); Alternatively, the rod body (311) may be vertically disposed within the housing (100).

5. The gas-liquid separation device with backwashing as described in claim 2, characterized in that, The number of the flushing rods (310) is multiple; Multiple flushing rods (310) are spaced apart within the housing (100) along the length of the demister (200); The tops of the plurality of flushing rods (310) are connected to the water inlet pipe (320) via a connecting pipe (313).

6. The gas-liquid separation device with backwashing as described in claim 2, characterized in that, The flushing assembly (300) also includes a drive unit (340); The drive unit (340) is used to drive the flushing rod (310) to move back and forth in the horizontal direction or in the vertical direction to complete the cleaning of the demister (200); Furthermore, the plane on which the flushing rod (310) moves is parallel to the cleaning surface of the demister (200).

7. The gas-liquid separation device with backwashing as described in claim 6, characterized in that, The water inlet pipe (320) includes a connector (321) and a connecting hose (322); The connector (321) is located on the top of the housing (100); One end of the hose passes through the housing (100) and is connected to the connector (321), while the other end is connected to the connecting pipe (313) inside the housing (100).

8. The gas-liquid separation device with backwashing as described in claim 2, characterized in that, The bottom of the box (100) is an inclined surface; Furthermore, the tilt angle α is between 2 and 6° to discharge the liquid inside the box (100) from the drain pipe (330).

9. A spray tower, characterized in that, include: The spray tower body and the gas-liquid separation device with backwashing as described in any one of claims 1-8; The gas-liquid separation device with backwashing is connected to the exhaust port of the spray tower body.