Ceramic waste recycling device

By combining crushing and lifting devices, the problems of uneven distribution and poor conveying of ceramic waste during crushing and conveying are solved, achieving effective crushing and uniform conveying of ceramic waste and improving the stability and efficiency of the production line.

CN223818754UActive Publication Date: 2026-01-23SHANGGAO RUIZHOU CERAMIC CO LTD
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Patent Information

Application Number
CN202520073538.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-23
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Uneven distribution and poor conveying of ceramic waste during crushing and transportation lead to unstable product quality and production line shutdowns, reducing the production efficiency of recycling and reuse equipment.

Method used

The design combines a crushing device and a lifting device. The crushing device uses crushing rollers to initially crush the ceramic waste, while the lifting device uses an auger to transport the crushed ceramic waste to the processing area.

Benefits of technology

This technology enables the effective crushing and uniform conveying of ceramic waste, improving the stability and efficiency of the production line and ensuring the continuous operation of subsequent processing steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic waste recycling device, which relates to the technical field of ceramic waste recycling, and comprises a bracket, a crushing device is arranged at the upper end of the bracket, the crushing device comprises a box body, a funnel is fixedly connected to the top surface of the box body, a box cover is rotatably connected to one side of the top surface of the funnel, and the top surface of the box cover is fixedly connected with the bracket. A guide plate is fixedly connected into the funnel, a blocking net is fixedly connected to the top end of the funnel, a first motor is fixedly connected to one side of the box body, the output end of the first motor extends into the box body and is fixedly connected with a crushing roller, and the outer surface of the crushing roller is attached to the inner wall of the clamping frame; a clamping frame is fixedly connected between the inner walls of the two sides of the box body, the lower end of the box body is provided with a connecting frame in a communicating mode, ceramic waste can be ground and crushed, and the crushed ceramic waste can be conveyed to a process area to be treated.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic waste recycling technology, specifically a ceramic waste recycling and reuse device. Background Technology

[0002] In the ceramic production process, some scraps and defective products are inevitably generated. The chemical composition of these ceramic wastes is similar to that of ceramic products. After proper treatment, they can be refired. For defective products in the production of daily-use ceramics, they can be remade into ceramic products. This not only reduces the cost of raw materials but also reduces the emission of waste.

[0003] However, existing technologies still have the following problems:

[0004] Firstly, in the production of ceramic tiles, areas where uncrushed ceramic waste is concentrated may have higher hardness. Their large blocky structure makes it difficult to distribute evenly when mixed with other raw materials, while other areas have lower hardness, resulting in unstable product quality and problems such as deformation and cracking.

[0005] Secondly, if the crushed ceramic waste cannot be transported to the processing area, the subsequent processing steps will be forced to stop due to lack of raw materials, which will paralyze the entire production line. If the ceramic waste is to be further ground into ceramic powder for the production of new ceramic products, without the supply of raw materials, the grinding equipment can only sit idle and wait, which greatly reduces the production efficiency of the entire recycling and reuse device.

[0006] To address the aforementioned problems, the inventors have proposed a ceramic waste recycling and reuse device. Utility Model Content

[0007] In order to solve the problems of inconvenience in crushing ceramic waste and inconvenience in transporting the crushed ceramic waste to the processing area, the purpose of this utility model is to provide a ceramic waste recycling and reuse device.

[0008] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a ceramic waste recycling and reuse device, including a support frame, a crushing device at the upper end of the support frame, the crushing device including a box body, a funnel fixedly connected to the top surface of the box body, a box cover rotatably connected to one side of the top surface of the funnel, a guide plate fixedly connected inside the funnel, a baffle fixedly connected to the top of the funnel, a first motor fixedly connected to one side of the box body, the output end of the first motor extending into the box body and fixedly connected to a crushing roller, the outer surface of the crushing roller fitting against the inner wall of a clamping frame, a clamping frame fixedly connected between the inner walls of the two sides of the box body, a connecting frame connected to the lower end of the box body, the output end of the first motor driving the crushing roller to start rotating, the clamping frame playing a supporting and limiting role for the crushing roller, ensuring that the crushing roller rotates in a stable state, after the ceramic waste slides from the funnel into the box body, under the action of the rotating crushing roller, the ceramic waste is initially crushed so that its size meets the requirements of subsequent processing, and a lifting device is fixedly connected to the connecting frame and the support frame.

[0009] Preferably, the lifting device includes a housing, which is inclined. A fixing plate is symmetrically fixedly connected to the upper end of the housing. One side of the fixing plate is fixedly connected to a bracket. An auger is rotatably connected between the inner walls of the two sides of the housing. A second motor is fixedly connected to the upper end of the housing. The output end of the second motor extends to the housing and is fixedly connected to the auger. A first through groove is opened at the lower end of the housing. The inner wall of the first through groove is connected to the lower end of the connecting frame. A second through groove is opened at the upper end of the housing. The inner wall of the second through groove is connected to a discharge port. When the material is lifted to the position of the second through groove at the upper end of the housing, it will enter the discharge port connected to it through the second through groove and finally be discharged from the discharge port.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model can drive the crushing roller to start rotating through the output end of the first motor. After the ceramic waste slides from the funnel into the box, under the action of the rotating crushing roller, the ceramic waste is initially crushed so that its size meets the requirements of subsequent processing, thereby achieving the purpose of effectively crushing the ceramic waste.

[0012] 2. This utility model can use the continuous rotation of the auger and the rotational propulsion of the spiral blades to make the ceramic waste gradually move upward along the inclined shell and finally be discharged from the discharge port, thereby achieving the purpose of effectively transporting the crushed ceramic waste to the processing area. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the lifting device of this utility model.

[0016] Figure 3 This is a schematic diagram of the crushing device of this utility model.

[0017] Figure 4 This is a partial schematic diagram of the crushing device of this utility model.

[0018] In the diagram: 1. Support frame; 2. Lifting device; 3. Crushing device; 21. Shell; 22. Fixing plate; 23. Screwdriver; 24. Second motor; 25. First through slot; 26. Second through slot; 27. Discharge port; 31. Box body; 32. Funnel; 33. Baffle net; 34. Box cover; 35. First motor; 36. Crushing roller; 37. Guide plate; 38. Clip frame; 39. Connecting frame. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Figure 1-4As shown, this utility model provides a ceramic waste recycling and reuse device, including a support 1. The upper end of the support 1 is provided with a crushing device 3. The crushing device 3 includes a box 31. A funnel 32 is fixedly connected to the top surface of the box 31. A baffle 33 is fixedly connected to the top of the funnel 32. The baffle 33 fixedly connected to the top can prevent some oversized or unqualified foreign objects from entering the device, playing a preliminary screening and protection role. A box cover 34 is rotatably connected to one side of the top surface of the funnel 32. A first motor 35 is fixedly connected to one side of the box 31. The output end of the first motor 35 extends into the box 31 and is fixedly connected to a crushing roller 36. A guide plate 37 is fixedly connected inside the funnel 32. A frame 38 is fixedly connected between the inner walls of the two sides of the box 31. The outer surface of the crushing roller 36 is in contact with the inner wall of the frame 38. A connecting frame 39 is connected to the lower end of the box 31.

[0021] The output of the first motor 35 drives the crushing roller 36 to start rotating. The clamping frame 38 supports and limits the crushing roller 36, ensuring that the crushing roller 36 rotates in a stable state. After the ceramic waste slides from the funnel 32 into the box 31, it is initially crushed by the rotating crushing roller 36 so that its size meets the requirements of subsequent processing. The connecting frame 39 is fixedly connected to the support 1 with the lifting device 2.

[0022] The lifting device 2 includes a housing 21, which is inclined. A fixing plate 22 is symmetrically fixedly connected to the upper end of the housing 21. One side of the fixing plate 22 is fixedly connected to the bracket 1. An auger 23 is rotatably connected between the inner walls of the two sides of the housing 21. A second motor 24 is fixedly connected to the upper end of the housing 21. The output end of the second motor 24 extends to the housing 21 and is fixedly connected to the auger 23. After the second motor 24 is started, its output end drives the auger 23 to rotate. The broken ceramic waste discharged from the connecting frame 39 can smoothly pass through the first channel 25 and enter the interior of the housing 21.

[0023] As the auger 23 rotates continuously, the ceramic waste is propelled upwards along the inclined shell 21 by the rotation of the spiral blades. A first through groove 25 is provided at the lower end of the shell 21, and the inner wall of the first through groove 25 is connected to the lower end of the connecting frame 39. A second through groove 26 is provided at the upper end of the shell 21, and the inner wall of the second through groove 26 is connected to the discharge port 27. When the material is lifted to the position of the second through groove 26 at the upper end of the shell 21, it will enter the discharge port 27 connected to it through the second through groove 26 and finally be discharged from the discharge port 27. This can effectively transport the crushed ceramic waste to the processing area.

[0024] Working principle: First, ceramic waste is poured into the funnel 32. The cover 34 makes it easy to open or close the funnel 32. The baffle 33 fixedly connected to the top of the funnel can prevent some oversized or unqualified foreign objects from entering the device, playing a preliminary screening and protection role. The guide plate 37 fixedly connected inside the funnel 32 can guide the poured ceramic waste to slide smoothly downward. After the first motor 35 is started, the output end of the first motor 35 drives the crushing roller 36 to start rotating. The clamping frame 38 plays a supporting and limiting role for the crushing roller 36, ensuring that the crushing roller 36 rotates in a stable state. After the ceramic waste slides from the funnel 32 into the box 31, under the action of the rotating crushing roller 36, the ceramic waste is initially crushed so that its size meets the requirements of subsequent processing, thereby achieving the purpose of effectively crushing the ceramic waste.

[0025] After being crushed, the ceramic waste is discharged downward through the connecting frame 39 at the lower end of the housing 31 and enters the lifting device 2. After the second motor 24 is started, its output end drives the auger 23 to rotate. The crushed ceramic waste discharged from the connecting frame 39 can smoothly pass through the first channel 25 and enter the interior of the housing 21. As the auger 23 rotates continuously, the ceramic waste will gradually move upward along the inclined housing 21 by utilizing the rotational pushing action of the spiral blades. When the material is lifted to the position of the second channel 26 opened at the upper end of the housing 21, it will enter the discharge port 27 connected to it through the second channel 26 and finally be discharged from the discharge port 27, thereby achieving the purpose of effectively transporting the crushed ceramic waste to the processing area.

[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A ceramic waste recycling and reuse device, comprising a support frame (1), characterized in that: The upper end of the support (1) is provided with a crushing device (3); The crushing device (3) includes a box (31), a funnel (32) is fixedly connected to the top surface of the box (31), a first motor (35) is fixedly connected to one side of the box (31), the output end of the first motor (35) extends into the box (31) and is fixedly connected to a crushing roller (36), a frame (38) is fixedly connected between the inner walls of the two sides of the box (31), a connecting frame (39) is connected to the lower end of the box (31), and a lifting device (2) is fixedly connected to the connecting frame (39) and the bracket (1).

2. The ceramic waste recycling and reuse device as described in claim 1, characterized in that: The lifting device (2) includes a housing (21), a fixing plate (22) is symmetrically fixedly connected to the upper end of the housing (21), one side of the fixing plate (22) is fixedly connected to the bracket (1), an auger (23) is rotatably connected between the inner walls of the two sides of the housing (21), a second motor (24) is fixedly connected to the upper end of the housing (21), the output end of the second motor (24) extends to the housing (21) and is fixedly connected to the auger (23), a first through groove (25) is opened at the lower end of the housing (21), a second through groove (26) is opened at the upper end of the housing (21), and a discharge port (27) is connected to the inner wall of the second through groove (26).

3. The ceramic waste recycling and reuse device as described in claim 1, characterized in that: A baffle (33) is fixedly connected to the top of the funnel (32).

4. The ceramic waste recycling and reuse device as described in claim 1, characterized in that: A lid (34) is rotatably connected to one side of the top surface of the funnel (32).

5. The ceramic waste recycling and reuse device as described in claim 1, characterized in that: A guide plate (37) is fixedly connected inside the funnel (32).

6. The ceramic waste recycling and reuse device as described in claim 1, characterized in that: The outer surface of the crushing roller (36) is in contact with the inner wall of the frame (38).

7. The ceramic waste recycling and reuse device as described in claim 2, characterized in that: The inner wall of the first through groove (25) is connected to the lower end of the connecting frame (39).

8. The ceramic waste recycling and reuse device as described in claim 2, characterized in that: The shell (21) is inclined.