Filtering mechanism of zeolite particle granulator

By adding an electromagnet filtration system to the feed inlet of the granulator, the problem of filtering metal impurities in the zeolite granulator was solved, achieving efficient filtration and improved equipment safety.

CN223818845UActive Publication Date: 2026-01-23XIAMEN ANGUOTENG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423047436.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-23
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing zeolite granulation machines cannot effectively filter out metal impurities during the manufacturing process, affecting granule quality and equipment safety.

Method used

An inlet filter mechanism is added at the feed inlet of the granulator. The electromagnet and conveyor belt system are used to filter out metal objects mixed in the zeolite raw material. The magnetic intensity is adjusted by an electric control mechanism.

Benefits of technology

It effectively removes metal impurities, ensuring the quality of zeolite particles and improving the safety and lifespan of the granulator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filtering mechanism of a zeolite particle granulator, and relates to the field of zeolite processing equipment. The inlet filtering mechanism comprises a protective shell, a discharging window is formed in the side edge of the protective shell, a containing disc is arranged below the discharging window, an electric control mechanism and an electromagnet are installed in the protective shell, a guide wheel shaft is installed on the outer wall of the protective shell, and a driven wheel and a driving wheel are arranged on the guide wheel shaft. And the outer surfaces of the driven wheel and the driving wheel are matched with a conveying belt, the electromagnet is arranged in an inner cavity of the conveying belt, and a feeding surface layer is arranged below the inner cavity of the protective shell. The granulator has the beneficial effects that the inlet filtering mechanism is additionally arranged, so that zeolite raw materials can be filtered when entering equipment, particularly metal substances mixed in the raw materials, the quality of produced zeolite particles can be ensured, and the quality of the zeolite particles can be ensured. And the use safety and the service life of the granulator can be ensured to a certain extent, and the granulator is more practical and convenient.
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Description

Technical Field

[0001] This utility model relates to the field of zeolite processing equipment, specifically to a filtration mechanism for a zeolite granulator. Background Technology

[0002] Zeolite granules refer to granular products made from natural or synthetic zeolite ore through crushing, screening, and other processes. After mining, zeolite requires crushing, grinding, rotary kiln drying, roasting, and granulation. A zeolite granulator is a specialized device for granulating zeolite granules. It can process bulk zeolite granules into solid granular products through a series of steps, such as mixing, compression, and molding.

[0003] Chinese Patent 201921316044.X discloses a granulation device for producing soil-modified zeolite fertilizer, comprising a base plate, support columns, a collection box, a fixed platform, a mixing tank, a discharge pipe, and a granulation cylinder. The fixed platform is fixed to one end of the top surface of the base plate, the mixing tank is fixed above the fixed platform, and the granulation cylinder is fixed above the base plate via the support columns connected to the base plate. A spiral feeding rod is installed inside the granulation cylinder, and a second motor is installed on the outer wall of the granulation cylinder away from the fixed platform to drive the feeding rod to rotate. Granulation holes are distributed on the end plate of the granulation cylinder near the fixed platform, and a feed pipe communicating with the interior of the granulation cylinder is provided above the granulation cylinder. The discharge pipe is inclined and fixed above the granulation cylinder, with its lower end located above the feed pipe and conveying raw materials to the feed pipe. The upper end of the discharge pipe is connected to a discharge pipe communicating with the interior of the mixing tank. This utility model has a simple structure, is convenient for granulation, and facilitates material conveying.

[0004] Although the existing technology has a simple structure, is convenient for granulation, and facilitates material transportation, it cannot filter the zeolite raw materials during the manufacturing of zeolite granules. During production, the raw materials are easily mixed with metal impurities. If the metal impurities are not removed in time, it will affect the quality of the zeolite granules and to some extent affect the safety of the granulator, which is quite inconvenient. Summary of the Invention

[0005] The purpose of this utility model is to address the shortcomings and defects in the existing technology by providing a filtration mechanism for a zeolite granulator. This granulator, by adding an inlet filtration mechanism, can filter the zeolite raw material when it enters the equipment, especially filtering out metal objects mixed in with the raw material. This not only ensures the quality of the zeolite granules produced, but also guarantees the safety and service life of the granulator to a certain extent, making it more practical and convenient.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a zeolite granulator filtration mechanism, comprising a support bracket 4, an extrusion assembly 8 mounted on the support bracket 4, a feed inlet 2 above the extrusion assembly 8, and an inlet filtration mechanism 1 mounted on the top of the feed inlet 2, the inlet filtration mechanism 1 comprising a protective shell 12, a discharge window 16 opened on the side of the protective shell 12, and a holding tray 11 below the discharge window 16, an electric control mechanism 15 and an electromagnet 19 mounted inside the protective shell 12, and multiple sets of guide wheel shafts 13 mounted on the outer wall of the protective shell 12, a driven wheel 18 and a driving wheel 111 rotatably connected to the guide wheel shafts 13, and a conveyor belt 14 fitting on the outer surfaces of the driven wheel 18 and the driving wheel 111, the electromagnet 19 being disposed in the inner cavity of the conveyor belt 14, a feeding surface layer 17 being provided below the inner cavity of the protective shell 12, and a power motor 112 mounted on one end of the driving wheel 111.

[0007] Furthermore, a granulation screw 7 and a discharge port 6 are correspondingly provided below the extrusion assembly 8, and the granulation screw 7 and the extrusion assembly 8 are mechanically connected to their transmission assembly 3 on one side. The transmission assembly 3 is connected to the power mechanism 5 via a belt.

[0008] Furthermore, the power control mechanism 15 is electrically connected to its electromagnet 19 and the power motor 112 via a connecting wire 110.

[0009] Furthermore, the electromagnet 19 is located near the lower layer of the conveyor belt 14.

[0010] Furthermore, the feeding surface layer 17 is composed of a wear-resistant feeding layer 17-1, a support layer 17-2, an electromagnetic shielding layer 17-3, and an adhesive layer 17-4. The electromagnetic shielding layer 17-3 is disposed on the protective shell 12 through the adhesive layer 17-4, and the support layer 17-2 is provided on the electromagnetic shielding layer 17-3. The wear-resistant feeding layer 17-1 is sprayed on the support layer 17-2.

[0011] Furthermore, the length of the electromagnet 19 is greater than the width of the protective housing 12.

[0012] Furthermore, the electromagnet 19 is provided with mounting rods at both ends, and the electromagnet 19 is mounted on the inner wall of the protective housing 12 via the mounting rods.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are as follows: By adding an inlet filtration mechanism, the zeolite raw material can be filtered when it enters the equipment, especially the metal objects mixed in the raw material. This not only ensures the quality of the zeolite particles produced, but also ensures the safety and service life of the granulator to a certain extent, making it more practical and convenient. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the inlet filter mechanism 1 in this utility model.

[0017] Figure 3 yes Figure 2 Schematic diagram of cross section AA.

[0018] Figure 4 This is a schematic diagram of the feeding surface layer 17 in this utility model.

[0019] Figure 5 This is a schematic diagram of the structure of the drive wheel 111 and the power motor 112 in this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Inlet filter mechanism; 2. Feed port; 3. Transmission assembly; 4. Support bracket; 5. Power mechanism; 6. Discharge port; 7. Granulation screw; 8. Extrusion assembly; 11. Receiving tray; 12. Protective shell; 13. Guide wheel shaft; 14. Conveyor belt; 15. Power control mechanism; 16. Discharge window; 17. Feeding surface layer; 18. Driven wheel; 19. Electromagnet; 110. Connecting wire; 111. Drive wheel; 112. Power motor; 17-1. Wear-resistant feeding layer; 17-2. Support layer; 17-3. Electromagnetic shielding layer; 17-4. Adhesive layer. Detailed Implementation

[0021] See Figures 1-5 As shown, the technical solution adopted in this specific embodiment is as follows: It includes a support bracket 4, on which an extrusion assembly 8 is installed. An inlet 2 is provided above the extrusion assembly 8, and an inlet filter mechanism 1 is installed at the top of the inlet 2. The inlet filter mechanism 1 includes a protective shell 12, a discharge window 16 is provided on the side of the protective shell 12, and a holding tray 11 is provided below the discharge window 16. An electric control mechanism 15 and an electromagnet 19 are installed inside the protective shell 12, and multiple sets of guide wheel shafts 13 are installed on the outer wall of the protective shell 12. A driven wheel 18 and a driving wheel 111 are rotatably connected on the guide wheel shaft 13, and a conveyor belt 14 is fitted on the outer surface of the driven wheel 18 and the driving wheel 111. The electromagnet 19 is disposed in the inner cavity of the conveyor belt 14. A feeding surface layer 17 is provided below the inner cavity of the protective shell 12, and a power motor 112 is installed at one end of the driving wheel 111.

[0022] More specifically, a granulation screw 7 and a discharge port 6 are correspondingly arranged below the extrusion assembly 8, and the granulation screw 7 and the extrusion assembly 8 are mechanically connected to their transmission assemblies 3 on one side. The transmission assemblies 3 are connected to the power mechanism 5 via a belt. In use, the operator can turn on the power mechanism 5 and drive the granulation screw 7 and the extrusion assembly 8 respectively through the transmission assemblies 3. The extrusion assembly 8 is used to extrude and process the zeolite powder, and the powder is then cut and granulated by the granulation screw 7. After granulation, the powder is discharged from the discharge port 6.

[0023] More specifically, the power control mechanism 15 electrically connects its electromagnet 19 to the power motor 112 via connecting wire 110. Controlling the electromagnet 19 and power motor 112 via the power control mechanism 15 facilitates the operation of the inlet filter mechanism 1 by the operator.

[0024] More specifically, the electromagnet 19 is positioned near the lower layer of the conveyor belt 14. Positioning the electromagnet 19 closer to the bottom of the conveyor belt 14 ensures its magnetic properties, enabling better zeolite filtration.

[0025] More specifically, the feeding surface layer 17 consists of a wear-resistant feeding layer 17-1, a support layer 17-2, an electromagnetic shielding layer 17-3, and an adhesive layer 17-4. The electromagnetic shielding layer 17-3 is mounted on the protective shell 12 via the adhesive layer 17-4, and the support layer 17-2 is mounted on the electromagnetic shielding layer 17-3. The wear-resistant feeding layer 17-1 is sprayed onto the support layer 17-2. The wear-resistant feeding layer 17-1 increases the smoothness of the feeding surface layer 17, while the electromagnetic shielding layer 17-3 shields the magnetism of the protective shell 12 itself, preventing it from affecting the magnetism of the electromagnet 19.

[0026] More specifically, the length of the electromagnet 19 is greater than the width of the protective casing 12. This ensures that the metal attracted by the electromagnet is accurately discharged into the protective casing 12 and does not re-enter the zeolite material.

[0027] More specifically, the electromagnet 19 is provided with mounting rods at both ends, and the electromagnet 19 is mounted on the inner wall of the protective housing 12 via the mounting rods.

[0028] The working principle of this utility model is as follows: When zeolite granules need to be manufactured, the operator can use this granulator. During operation, the operator simply pours the ground zeolite raw material into the inlet filter mechanism 1. The raw material will fall onto the feeding surface layer 17 and flow down to the bottom of the conveyor belt 14. At this time, the metal objects mixed in with the zeolite raw material will be attracted to the conveyor belt 14 by the electromagnet 19, and the power motor 112 will drive its drive wheel 111. The drive wheel 111 then interacts with the driven wheel... The interaction of the driving wheel 18 causes the driving wheel 111 and the driven wheel 18 to continuously drive the conveyor belt 14, thereby discharging the metal objects on the conveyor belt 14 to the discharge window 16. After being discharged to the discharge window 16, the metal objects will lose their attraction and fall onto the holding tray 11 because they are no longer attached to the electromagnet 19, thus completing the filtration of the zeolite raw materials. The operator can freely control the magnetic strength of the electromagnet 19 through the power control mechanism 15, thereby controlling the filtration intensity of the inlet filtration mechanism 1.

[0029] The above is only used to illustrate the technical solution of this utility model and not to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A filtration mechanism for a zeolite granulator, characterized in that: It includes a support bracket (4), on which an extrusion assembly (8) is mounted, and an inlet (2) is provided above the extrusion assembly (8), and an inlet filter mechanism (1) is installed on the top of the inlet (2); The inlet filter mechanism (1) includes a protective shell (12), a discharge window (16) is provided on the side of the protective shell (12), and a holding tray (11) is provided below the discharge window (16). An electric control mechanism (15) and an electromagnet (19) are installed inside the protective shell (12), and multiple sets of guide wheel shafts (13) are installed on the outer wall of the protective shell (12). A driven wheel (18) and a driving wheel (111) are rotatably connected on the guide wheel shaft (13), and a conveyor belt (14) is fitted on the outer surface of the driven wheel (18) and the driving wheel (111). The electromagnet (19) is set in the inner cavity of the conveyor belt (14). A feeding surface layer (17) is provided below the inner cavity of the protective shell (12), and a power motor (112) is installed at one end of the driving wheel (111).

2. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: Below the extrusion assembly (8) are a granulation screw (7) and a discharge port (6), and the granulation screw (7) and the extrusion assembly (8) are mechanically connected to their transmission assembly (3) on one side. The transmission assembly (3) is connected to the power mechanism (5) via a belt.

3. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: The power control mechanism (15) is electrically connected to its electromagnet (19) and the power motor (112) via a connecting wire (110).

4. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: According to claim 1, the zeolite granulator filter mechanism is characterized in that: the electromagnet (19) is located near the lower layer of the conveyor belt (14).

5. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: The feeding surface layer (17) is composed of a wear-resistant feeding layer (17-1), a support layer (17-2), an electromagnetic shielding layer (17-3), and an adhesive layer (17-4). The electromagnetic shielding layer (17-3) is set on the protective shell (12) through the adhesive layer (17-4), and a support layer (17-2) is provided on the electromagnetic shielding layer (17-3). The wear-resistant feeding layer (17-1) is sprayed on the support layer (17-2).

6. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: The length of the electromagnet (19) is greater than the width of the protective shell (12).

7. The filtration mechanism of a zeolite granulator according to claim 1, characterized in that: The electromagnet (19) is provided with mounting rods at both ends, and the electromagnet (19) is mounted on the inner wall of the protective shell (12) through the mounting rods.

Citation Information

Patent Citations

  • Granulation equipment for soil improvement type zeolite fertilizer production

    CN210965022U