Magnetic screening device for waste aluminum recovery

By designing a magnetic screening device that includes a conical screening cylinder and an electromagnetic plate, the problem of low efficiency of traditional equipment was solved, and the ferrous materials in waste aluminum were separated efficiently, thereby improving the purity of aluminum and the quality of production.

CN223818847UActive Publication Date: 2026-01-23HEBEI DEDAO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423088323.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-14
Publication Date
2026-01-23
Estimated Expiration
2034-12-14

AI Technical Summary

Technical Problem

Traditional magnetic separation equipment has low efficiency, making it difficult to effectively remove metallic iron from waste aluminum, which reduces the purity of aluminum and the quality of production.

Method used

A magnetic screening device comprising a conical screening cylinder and an electromagnetic plate was designed. The device generates magnetic force through the arc-shaped electromagnetic plate and the fixed electromagnetic plate, adsorbing iron-containing materials onto the hollow guide plate and the hollow rotating cylinder, and then separating them on the filter screen using a magnetic suction rod.

Benefits of technology

It improves iron removal efficiency and screening effect, thereby enhancing the purity of aluminum and the quality of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic screening device for waste aluminum recovery, which comprises a conical screening cylinder and a fixed frame, fixed bearings are arranged at the two ends of the conical screening cylinder, a hollow rotating cylinder is arranged in the conical screening cylinder, a driving shaft is mounted at one end of the hollow rotating cylinder, the other end of the hollow rotating cylinder is communicated with a hollow rotating rod, and the hollow rotating rod is connected with the fixed frame. The driving shaft and the hollow rotating rod penetrate through the fixed bearing and extend out of the conical screening cylinder, the periphery of the hollow rotating cylinder communicates with a hollow guide plate, a plurality of arc-shaped electromagnetic plates are installed in the hollow rotating cylinder, a fixed electromagnetic plate is installed in the hollow guide plate, and two fixed connecting rods are installed on one side of the hollow guide plate; a stirring plate is mounted at the ends, away from the hollow guide plate, of the two fixed connecting rods, and one end of the stirring plate is attached to the inner wall of the conical screening cylinder. The device has the beneficial effects that materials are completely dispersed, the accumulation of the materials is avoided, the iron removal efficiency is improved, the screening effect is improved, the purity of aluminum is improved, and the production quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, specifically to a magnetic screening device for recycling waste aluminum. Background Technology

[0002] Aluminum ingots and blocks need to be smelted during processing. Since the scrap aluminum often contains metallic iron, such as the common "aluminum-clad iron" (steel-core aluminum stranded wire made of aluminum wire and steel wire), the smelted aluminum obtained after the scrap aluminum is smelted will also contain metallic iron, which leads to a decrease in purity.

[0003] Traditional magnetic separation equipment suffers from low efficiency due to its conventional magnetic separation method, resulting in long separation times, material accumulation, and the tendency for scrap aluminum to surround iron-containing materials, making it difficult to magnetically attract iron-containing materials. This reduces the iron removal effect, fails to remove iron ash, leads to lower purity, and lowers production quality.

[0004] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content

[0005] The purpose of this invention is to solve the above-mentioned problems by designing a magnetic screening device for waste aluminum recycling.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A magnetic screening device for waste aluminum recycling includes a conical screening cylinder and a fixed frame. Fixed bearings are provided at both ends of the conical screening cylinder. A hollow rotating cylinder is located inside the conical screening cylinder. A drive shaft is installed at one end of the hollow rotating cylinder, and a hollow rotating rod is connected to the other end of the hollow rotating cylinder. The drive shaft and the hollow rotating rod extend out of the conical screening cylinder through the fixed bearings. Hollow guide plates are connected around the hollow rotating cylinder. Multiple arc-shaped electromagnetic plates are installed inside the hollow rotating cylinder. Fixed electromagnetic plates are installed inside the hollow guide plates. Two fixed connecting rods are installed on one side of the hollow guide plates. A stirring plate is installed at the end of the two fixed connecting rods away from the hollow guide plate, and one end of the stirring plate is in contact with the inner wall of the conical screening cylinder.

[0008] Furthermore, a motor bracket is installed at one end of the conical screening cylinder, and a drive motor is installed on the motor bracket. The output end of the drive motor is fixedly connected to the end of the drive shaft extending out of the conical screening cylinder, and an electric slip ring is provided at the end of the hollow rotating rod extending out of the conical screening cylinder.

[0009] Furthermore, the bottom of the conical screening cylinder is provided with multiple fixed through holes, a fixed base plate is installed on the fixed frame, a filter box is movably connected to the fixed base plate, the two ends of the filter box are provided with arc-shaped notches that match the conical screening cylinder, fixed limiting blocks are installed at the four corners inside the filter box, a filter screen is provided inside the filter box, the filter screen is located above the fixed limiting blocks, and multiple magnetic suction rods are provided on the filter screen.

[0010] Furthermore, a discharge port is provided on the lower side of one side of the conical screening cylinder, and a quick-opening gate is provided on the discharge port. A feed hopper is provided on the top of the conical screening cylinder.

[0011] Furthermore, there are six hollow guide plates, and the hollow guide plates are inclined.

[0012] Furthermore, the cable on the slip ring passes through the hollow rotating rod and enters the hollow rotating cylinder, connecting with the arc-shaped electromagnetic plate and the fixed electromagnetic plate.

[0013] Compared with existing technologies, this technical solution has the following beneficial effects:

[0014] By energizing the arc-shaped electromagnetic plate and the fixed electromagnetic plate, magnetic force is generated, which magnetically attracts the iron-containing material to the hollow guide plate and the hollow rotating drum, separating aluminum and iron. This can completely disperse the material, avoid material accumulation, improve iron removal efficiency, and improve screening effect.

[0015] The iron ash is magnetically attracted by the magnetic rod, while the aluminum ash passes through the filter screen and is collected in the filter box, which improves the iron removal effect, increases the purity of aluminum, and improves the production quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a magnetic screening device for waste aluminum recycling according to the present invention.

[0017] Figure 2 This is a side sectional view of the present invention.

[0018] Figure 3 This is a schematic diagram of a hollow rotating drum and a hollow guide plate.

[0019] Figure 4 This is an enlarged sectional view of the hollow rotating cylinder and the hollow guide plate.

[0020] Figure 5 This is an enlarged cross-sectional view of the filter box.

[0021] In the diagram: 1. Conical screening cylinder; 2. Fixed frame; 3. Fixed bearing; 4. Hollow rotating drum; 5. Drive shaft; 6. Hollow rotating rod; 7. Hollow guide plate; 8. Arc-shaped electromagnetic plate; 9. Fixed electromagnetic plate; 10. Fixed connecting rod; 11. Tumbling plate; 12. Motor bracket; 13. Drive motor; 14. Electric slip ring; 15. Fixed through hole; 16. Fixed base plate; 17. Filter box; 18. Fixed limit block; 19. Filter screen; 20. Magnetic suction rod; 21. Discharge port; 22. Quick-opening discharge gate; 23. Feed hopper. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0024] This utility model provides, for example Figure 1-5 The magnetic screening device for recycling waste aluminum shown includes a conical screening cylinder 1 and a fixed frame 2. Fixed bearings 3 are provided at both ends of the conical screening cylinder 1. A hollow rotating cylinder 4 is provided inside the conical screening cylinder 1. A drive shaft 5 is installed at one end of the hollow rotating cylinder 4, and a hollow rotating rod 6 is connected to the other end of the hollow rotating cylinder 4. The drive shaft 5 and the hollow rotating rod 6 pass through the fixed bearings 3 and extend out of the conical screening cylinder 1. Hollow guide plates 7 are connected around the hollow rotating cylinder 4. Multiple arc-shaped electromagnetic plates 8 are installed inside the hollow rotating cylinder 4. Fixed electromagnetic plates 9 are installed inside the hollow guide plates 7. Two fixed connecting rods 10 are installed on one side of the hollow guide plates 7. A stirring plate 11 is installed at the end of the two fixed connecting rods 10 away from the hollow guide plates 7. One end of the stirring plate 11 is in contact with the inner wall of the conical screening cylinder 1.

[0025] The material is poured into the conical screening cylinder 1. The drive shaft 5 drives the hollow rotating cylinder 4 to rotate. The hollow rotating cylinder 4 drives the hollow rotating rod 6 to rotate on the fixed bearing 3. The hollow rotating cylinder 4 drives the stirring plate 11 to rotate through the hollow guide plate 7 and the fixed connecting rod 10. The stirring plate 11 flips the material in the conical screening cylinder 1 upward. After the material rotates to the top, it falls onto the hollow guide plate 7. The arc-shaped electromagnetic plate 8 and the fixed electromagnetic plate 9 are energized to generate magnetic force, which magnetically attracts the iron-containing material to the hollow guide plate 7 and the hollow rotating cylinder 4, separating aluminum and iron, improving iron removal efficiency and screening effect.

[0026] Refer to the instruction manual appendix Figure 1 A motor bracket 12 is installed at one end of the conical screening cylinder 1, and a drive motor 13 is installed on the motor bracket 12. The output end of the drive motor 13 is fixedly connected to the end of the drive shaft 5 that extends out of the conical screening cylinder 1. An electric slip ring 14 is provided at the end of the hollow rotating rod 6 that extends out of the conical screening cylinder 1. The cable on the electric slip ring 14 passes through the hollow rotating rod 6 and enters the hollow rotating cylinder 4, where it is connected to the arc-shaped electromagnetic plate 8 and the fixed electromagnetic plate 9.

[0027] When the drive motor 13 starts working, the output end of the drive motor 13 drives the drive shaft 5 to rotate, and the drive shaft 5 drives the hollow drum 4 to rotate. The arc-shaped electromagnetic plate 8 and the fixed electromagnetic plate 9 are powered through the electric slip ring 14, which will not affect the rotation of the hollow drum 4.

[0028] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Included with instruction manual Figure 5 The bottom of the conical screening cylinder 1 is provided with multiple fixed through holes 15. A fixed base plate 16 is installed on the fixed frame 2. A filter box 17 is movably connected to the fixed base plate 16. Both ends of the filter box 17 are provided with arc-shaped notches that match the conical screening cylinder 1. Fixed limit blocks 18 are installed at the four corners inside the filter box 17. A filter screen 19 is provided inside the filter box 17. The filter screen 19 is located above the fixed limit blocks 18. Multiple magnetic suction rods 20 are provided on the filter screen 19.

[0029] When the material inside the conical screening cylinder 1 is turned over, aluminum ash and iron ash fall through the fixed through hole 15 into the filter box 17. The aluminum ash and iron ash fall onto the filter screen 19, and the magnetic suction rod 20 magnetically attracts the iron ash. The aluminum ash passes through the filter screen 19 and is collected in the filter box 17, which improves the iron removal effect, improves the purity of aluminum, and improves the production quality.

[0030] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 The cone-shaped screening cylinder 1 has a discharge port 21 on one side of the lower part, and a quick-opening gate 22 on the discharge port 21. The cone-shaped screening cylinder 1 has a feed hopper 23 on the top.

[0031] The material is poured into the conical screening cylinder 1 through the feed hopper 23. After the material is screened to remove iron, the quick-opening gate 22 is opened to open the discharge port 21. The material slides towards the discharge port 21 for easy discharge.

[0032] Refer to the instruction manual appendix Figure 3 There are six hollow guide plates 7, and the hollow guide plates 7 are set at an angle.

[0033] The hollow guide plate 7 is set at an angle. The material slides the hollow guide plate 7 in a downward tilting direction and is conveyed to the narrow opening of the conical screening cylinder 1. The material then moves from the narrow opening to the wide opening, which can completely disperse the material, avoid material accumulation, and improve the screening effect.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A magnetic screening device for recycling waste aluminum, comprising a conical screening cylinder (1) and a fixed frame (2), characterized in that, The conical screening cylinder (1) is provided with fixed bearings (3) at both ends. The conical screening cylinder (1) is provided with a hollow rotating cylinder (4). A drive shaft (5) is installed at one end of the hollow rotating cylinder (4). A hollow rotating rod (6) is connected to the other end of the hollow rotating cylinder (4). The drive shaft (5) and the hollow rotating rod (6) pass through the fixed bearing (3) and extend out of the conical screening cylinder (1). Hollow guide plates (7) are connected around the hollow rotating cylinder (4). Multiple arc-shaped electromagnetic plates (8) are installed inside the hollow rotating cylinder (4). A fixed electromagnetic plate (9) is installed inside the hollow guide plate (7). Two fixed connecting rods (10) are installed on one side of the hollow guide plate (7). A stirring plate (11) is installed at the end of the two fixed connecting rods (10) away from the hollow guide plate (7). One end of the stirring plate (11) is in contact with the inner wall of the conical screening cylinder (1).

2. The magnetic screening device for waste aluminum recycling according to claim 1, characterized in that, A motor bracket (12) is installed at one end of the conical screening cylinder (1), and a drive motor (13) is installed on the motor bracket (12). The output end of the drive motor (13) is fixedly connected to the end of the drive shaft (5) extending out of the conical screening cylinder (1). An electric slip ring (14) is provided at the end of the hollow rotating rod (6) extending out of the conical screening cylinder (1).

3. The magnetic screening device for waste aluminum recycling according to claim 1, characterized in that, The conical screening cylinder (1) has multiple fixed through holes (15) at its bottom. A fixed base plate (16) is installed on the fixed frame (2). A filter box (17) is movably connected to the fixed base plate (16). The filter box (17) has arc-shaped notches at both ends that match the conical screening cylinder (1). Fixed limiting blocks (18) are installed at the four corners inside the filter box (17). A filter screen (19) is provided inside the filter box (17). The filter screen (19) is located above the fixed limiting blocks (18). Multiple magnetic suction rods (20) are provided on the filter screen (19).

4. The magnetic screening device for waste aluminum recycling according to claim 1, characterized in that, The cone-shaped screening cylinder (1) has a discharge port (21) on one side below, a quick-opening gate (22) on the discharge port (21), and a feed hopper (23) on the top of the cone-shaped screening cylinder (1).

5. A magnetic screening device for waste aluminum recycling according to claim 1, characterized in that, There are six hollow guide plates (7), and the hollow guide plates (7) are inclined.

6. A magnetic screening device for waste aluminum recycling according to claim 2, characterized in that, The cable on the slip ring (14) passes through the hollow rotating rod (6) and enters the hollow rotating cylinder (4), where it connects with the arc-shaped electromagnetic plate (8) and the fixed electromagnetic plate (9).