Constant-temperature composite fiber impregnation equipment separated by separation frame
The constant-temperature composite fiber impregnation equipment, separated by a partition frame, uses temperature sensors and a motor-driven partition frame to control the impregnation channel, solving the problem of uneven temperature during impregnation and achieving constant-temperature impregnation and efficient operation.
Patent Information
- Application Number
- CN202520132325.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-21
AI Technical Summary
During the impregnation process, the side walls of the items may be thick or large, resulting in uneven impregnation. Furthermore, different materials or sizes require different sized tanks for impregnation, making it difficult to maintain a constant temperature and affecting work efficiency.
The constant temperature composite fiber impregnation equipment with a partition frame monitors the temperature of the impregnation solution in real time through a temperature sensor. The partition frame and baffle driven by a motor control the opening and closing of the impregnation mechanism channel to ensure that the impregnation process is carried out in a constant temperature environment. The partitioned station enables the simultaneous impregnation of two materials in different states.
It achieves improved temperature uniformity and efficiency in the impregnation process, ensuring the quality of impregnation and operational efficiency, and is suitable for materials of different materials and sizes.
Smart Images

Figure CN223818980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation tank technology, specifically to a constant temperature composite fiber impregnation device with a partitioned frame. Background Technology
[0002] Impregnation involves soaking fibrous materials in adhesive to improve the adhesion between the product and the adhesive. It is also used to coat or soak objects in a specific liquid. Impregnation can increase the adhesion between glass-related materials and the adhesive.
[0003] Because the side walls of the items may be thick or large in size during the impregnation process, and the adhesive has a certain concentration, it may not be possible to ensure that the temperature around the object being impregnated remains uniform during the soaking process. As a result, the impregnation effect may be uneven. Furthermore, different materials or different sizes of materials need to be soaked in tanks of different sizes. Otherwise, maintaining a constant temperature requires a certain amount of time, which will affect work efficiency. Utility Model Content
[0004] The purpose of this invention is to solve the problem that the impregnation tank cannot maintain a constant temperature when the temperature is too high, which affects work efficiency. This invention provides a constant temperature composite fiber impregnation device with a partition frame.
[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0006] A temperature-controlled composite fiber impregnation device with a partitioned frame includes a tank frame. An impregnation mechanism is connected through the inner side of the tank frame. A temperature sensor is connected through the top rear end of the impregnation mechanism. A partitioned frame is inserted into and slidably connected to the middle part of the impregnation mechanism. A holding mechanism is fixedly installed on the inner ring of the tank frame. A material holding mechanism is provided on the right end of the tank frame inside the holding mechanism. Support columns are fixedly connected to the bottom edges of the tank frame and the material holding mechanism. Connecting frames are fixedly installed on the bottom ends of the support columns on both sides. A base is fixedly connected to the angle between the support columns and the connecting frames. A pipe is connected through the top side of the base. The top end of the pipe is connected through the bottom end of the holding mechanism. A water pump is fixedly installed on the top right side of the connecting frame. An elastic tube is connected to the top of the water pump. The top end of the elastic tube is connected through the bottom end of the holding mechanism. A control area is fixedly installed on the upper right corner of the top of the material holding mechanism.
[0007] Furthermore, the impregnation mechanism includes a frame, an initial channel, a folding frame, a movable frame, a docking channel, a lifting frame, a baffle, a slide bar, and a folding flap. The outer ring of the frame passes through and is fixedly connected to the inner ring of the tank frame. Two temperature sensors are provided and respectively pass through and are connected to the two ends of the side wall of the initial channel. The outer sides of the folding frame and the movable frame are slidably connected to the inner side wall of the holding mechanism. The inner left end of the holding mechanism is slidably connected to the side wall of the lifting frame. The movable frame can press the side wall of the folding frame upward, so that the bottom pushes the adhesive upward to the top side of the initial channel and presses the side wall of the initial channel downward.
[0008] Furthermore, the outer edge of the initial channel is connected to the inner ring of the frame, the top of the folding frame is fixedly connected to the bottom of the front and rear ends of the frame, the bottom of the folding frame is fixedly connected to the front and rear ends of the movable frame, the inner ring of the movable frame is fitted onto the outer ring of the docking channel, the top of the lifting frame is slidably connected to the side wall of the initial channel, and the bottom of the lifting frame is fixedly connected to the right end of the docking channel. When the side wall of the initial channel is pressed, the bottom side of the initial channel and the side of the docking channel coincide together.
[0009] Furthermore, the top sidewall of the lifting frame is connected through the initial channel and the sidewall of the baffle. When the bottom side of the initial channel and the side of the docking channel overlap, the adhesive can be isolated in the lower layer inside the container.
[0010] Furthermore, the container mechanism includes a container cylinder and a locking mechanism. The outer top end of the container cylinder is connected to the inner ring of the tank frame through the locking mechanism. The inner side of the container cylinder is sleeved on the outer bottom end of the impregnation mechanism. The right end of the container cylinder and the left end of the material holding mechanism share a channel. The top end of the pipe is connected to the bottom end of the container cylinder to isolate the adhesive in the lower layer inside the container cylinder. Temperature sensors are respectively placed on the left and right sides of the top of the impregnation mechanism.
[0011] Furthermore, the material holding mechanism includes a support frame, a slide, a support rod, an inlet, and a telescopic frame. The bottom of the support frame is fixedly connected to the top of the support column. The control area is located on the bottom right side of the support frame. The left end of the support frame is fixedly connected to the outer right side of the holding mechanism. The left end of the slide is connected to the opening at the right end of the holding mechanism. The inlet is located between the intersection of the holding mechanism and the slide. The outer left end of the support rod passes through and is movably connected to the inner side of the holding mechanism. The composite fiber material is threaded around the outer side of the inlet and rotated evenly around the outer side of the support rod. The sidewall of the support rod can be conveyed from the inside of the inlet to the inside of the trough frame along the inner side of the slide.
[0012] Furthermore, the outer side of the slide is fixedly connected to the inner side wall of the support frame, the entrance is located at the left end of the slide, the telescopic frame is located in the inner interlayer of the entrance, the side wall of the support rod drives the entrance to the left, the telescopic frame retracts, and the left end of the support rod extends into the inner interlayer of the impregnation mechanism.
[0013] Furthermore, a motor is provided on the outer wall of the tank frame, and a support rod is movably connected to the output end of the motor. The side wall of the support rod penetrates the side wall of the tank frame to the inner side. A lifting rod is fixedly connected to the inner end of the support rod, and a main frame is fixedly connected to the bottom end of the lifting rod. A push rod is fixedly connected to the bottom side of the main frame, and the bottom end of the push rod is fixedly connected to the top side of the baffle.
[0014] Compared with the prior art, this utility model provides a constant temperature composite fiber impregnation equipment with a segmented frame, which has the following beneficial effects:
[0015] 1. The temperature-controlled composite fiber impregnation equipment with the partition frame wraps the composite fiber material and inserts it into the impregnation mechanism through the material holding mechanism. The impregnation mechanism can control the temperature around the composite fiber material in a balanced state, ensuring that the temperature around the material can be maintained at a constant temperature, thereby improving the material performance and impregnation quality.
[0016] 2. The constant temperature composite fiber impregnation equipment with the partition frame can be stretched upwards and separated inside the tank frame, which can divide the impregnation mechanism into two workstations, making it convenient for impregnating materials in two different states and improving the efficiency of operation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure and connection of this utility model;
[0018] Figure 2 The left side view shows the internal structural connections of this practical impregnation mechanism.
[0019] Figure 3 This is a front view showing the connection relationship between the glue-impregnation mechanism, the main frame, and the support rods of this utility model.
[0020] Figure 4 A three-dimensional diagram showing the positional relationship between the main frame and the push rod of this utility model;
[0021] Figure 5 This is a schematic diagram of the structural connection between the internal baffle and push rod of the practical impregnation mechanism;
[0022] Figure 6 This is a structural diagram showing the area between the entrance and the telescopic frame of this utility model.
[0023] In the diagram: 1. Tank frame; 2. Impregnation mechanism; 201. Frame; 202. Initial channel; 203. Folding frame; 204. Movable frame; 205. Docking channel; 206. Lifting frame; 207. Baffle; 3. Temperature sensor; 4. Separating frame; 5. Container mechanism; 501. Container cylinder; 502. Lock; 6. Material filling mechanism; 601. Support frame; 602. Slide rail; 603. Support rod; 604. Inlet; 605. Telescopic frame; 7. Support column; 8. Base; 9. Pipe; 10. Connecting frame; 11. Elastic tube; 12. Pump; 13. Motor; 14. Support rod; 15. Lifting rod; 16. Main frame; 17. Push rod; 18. Control area. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-6 As shown, a constant-temperature composite fiber impregnation equipment with a partitioned frame includes a tank frame 1. An impregnation mechanism 2 is connected through the inner side of the tank frame 1. A temperature sensor 3 is connected through the top rear end of the impregnation mechanism 2. A partitioned frame 4 is inserted into and slidably connected to the middle part of the impregnation mechanism 2. A holding mechanism 5 is fixedly installed on the inner ring of the tank frame 1. A material holding mechanism 6 is provided on the right end of the tank frame 1 inside the holding mechanism 5. Support columns 7 are fixedly connected to the bottom edges of the tank frame 1 and the material holding mechanism 6. A connecting frame 10 is fixedly installed at the bottom of the support column 7 on both sides. A base 8 is fixedly connected at the angle between the support column 7 and the connecting frame 10. A pipe 9 is connected through the top side of the base 8. The top end of the pipe 9 is connected through the bottom of the holding mechanism 5. A water pump 12 is fixedly installed on the right side of the top of the connecting frame 10. An elastic tube 11 is connected to the top of the water pump 12. The top end of the elastic tube 11 is connected through the bottom of the holding mechanism 5. A control area 18 is fixedly installed at the upper right corner of the top of the material holding mechanism 6.
[0026] A motor 13 is installed on the outer wall of the tank frame 1. The output end of the motor 13 is movably connected to a support rod 14. The side wall of the support rod 14 passes through the side wall of the tank frame 1 to the inner side. A lifting rod 15 is fixedly connected to the inner end of the support rod 14. A main frame 16 is fixedly connected to the bottom end of the lifting rod 15. A push rod 17 is fixedly connected to the bottom side of the main frame 16. A control area 18 is fixedly installed at the upper right corner of the top of the material holding mechanism 6.
[0027] like Figures 2-3 , Figure 5 As shown, in some embodiments, the impregnation mechanism 2 includes a frame 201, an initial channel 202, a folding frame 203, a movable frame 204, a docking channel 205, a lifting frame 206, and a baffle 207. The outer ring of the frame 201 passes through and is fixedly connected to the inner ring of the tank frame 1. Two temperature sensors 3 are provided and respectively pass through and are connected to the two ends of the sidewall of the initial channel 202. The outer sides of the folding frame 203 and the movable frame 204 are slidably connected to the inner sidewall of the holding mechanism 5. The inner left end of the material holding mechanism 6 is slidably connected to the sidewall of the lifting frame 206. The initial channel... The outer edge of 202 is connected to the inner ring of frame 201. The top of folding frame 203 is fixedly connected to the bottom of the front and rear ends of frame 201. The bottom of folding frame 203 is fixedly connected to the front and rear ends of movable frame 204. The inner ring of movable frame 204 is fitted into the outer ring of docking channel 205. The top of lifting frame 206 is slidably connected to the side wall of initial channel 202. The bottom of lifting frame 206 is fixedly connected to the right end of docking channel 205. The top side wall of lifting frame 206 is connected between the side wall of initial channel 202 and baffle 207.
[0028] Lifting the movable frame 204 upwards, lifting the bottom of the movable frame 204 upwards, and lifting the container 501 upwards, the movable frame 204 can press the side wall of the folding frame 203 upwards, so that the bottom pushes the adhesive upwards to the top side of the initial channel 202, and pressing the side wall of the initial channel 202 downwards, when the bottom side of the initial channel 202 and the side of the docking channel 205 overlap, the adhesive can be isolated in the lower layer inside the container 501. The temperature sensors 3 are respectively placed on the left and right sides of the top of the glue dipping mechanism 2, and can respectively test the temperature of the two sides inside the glue dipping mechanism 2.
[0029] The bottom end of the push rod 17 is fixedly connected to the top side of the baffle 207. When the liquid temperature measured by the temperature sensor 3 is transmitted to the motor 13, the motor 13 is activated to start and drive the support rod 14 to rotate. The support rod 14 can drive the lifting rod 15 to move up and down, which can drive the main frame 16 to move off its original track. The bottom of the main frame 16 drives the push rod 17 to move. The push rod 17 moves on the top side of the baffle 207, which can drive the side wall of the baffle 207 to open.
[0030] like Figure 1As shown, in some embodiments, the holding mechanism 5 includes a holding cylinder 501 and a locking mechanism 502. The outer top end of the holding cylinder 501 is connected to the inner ring of the tank frame 1 through the locking mechanism 502. The inner side of the holding cylinder 501 is sleeved on the outer bottom end of the impregnation mechanism 2. The right end of the holding cylinder 501 and the left end of the material holding mechanism 6 share a channel. The top end of the pipe 9 is connected through to the bottom end of the holding cylinder 501. The part of the dividing frame 4 can be stretched upward to separate the part of the tank frame 1, which can divide the part of the impregnation mechanism 2 into two working areas, which is convenient for impregnation of materials in two different states.
[0031] like Figure 1 and Figure 6 As shown, in some embodiments, the material holding mechanism 6 includes a support frame 601, a slide 602, a support rod 603, an inlet 604, and a telescopic frame 605. The bottom of the support frame 601 is fixedly connected to the top of the support column 7. The control area 18 is located on the bottom right side of the support frame 601. The left end of the support frame 601 is fixedly connected to the outer right side of the holding mechanism 5. The left end of the slide 602 is connected to the opening at the right end of the holding mechanism 5. The inlet 604 is located between the intersection of the holding mechanism 5 and the slide 602. The outer left end of the support rod 603 passes through and is movably connected to the inner side of the holding mechanism 5. The outer side of the slide 602 is fixedly connected to the inner wall of the support frame 601. The inlet 604... 4. The telescopic frame 605 is located at the left end of the slide 602 and is located in the inner interlayer of the entrance 604. The composite fiber material is threaded around the outside of the entrance 604 and rotated evenly around the outside of the support rod 603. The side wall of the support rod 603 can be conveyed from the inside of the entrance 604 to the inside of the tank frame 1 along the inside of the slide 602. The side wall of the support rod 603 drives the entrance 604 to the left end, and the telescopic frame 605 retracts. The left end of the support rod 603 extends into the inner interlayer of the impregnation mechanism 2. The side wall of the support rod 603 passes through the gap between the side walls of the lifting frame 206. The material surrounding the side wall of the support rod 603 is placed on the top side of the initial channel 202.
[0032] If the product is a large glass item, the side wall of the lifting frame 206 can be pushed down to allow the glass to pass through the top of the lifting frame 206.
[0033] Working principle: such as Figures 1-6 As shown, the material to be impregnated is placed in the material holding mechanism 6, the motor 13 is started, the output end of the motor 13 drives the support rod 14 to rotate, the support rod 14 pushes the lifting rod 15 to move up and down, the lifting rod 15 is connected to the main frame 16 and the push rod 17, which in turn drives the baffle 207 to move up and down.
[0034] In the impregnation mechanism 2, the frame 201 is fixed inside the tank frame 1, and the initial channel 202 passes through the frame 201. When the baffle 207 descends, it opens the passage between the initial channel 202 and the docking channel 205.
[0035] The folding frame 203 connects the frame 201 and the movable frame 204. The movable frame 204 is fitted onto the outer ring of the docking channel 205, allowing the docking channel 205 to move within a certain range.
[0036] The material to be impregnated enters the holding mechanism 5 from the slide 602 of the material holding mechanism 6 through the inlet 604, and then enters the impregnation area through the initial channel 202 and the docking channel 205;
[0037] Because the impregnation mechanism 2 is equipped with a dual station, it can impregnate two materials at the same time, thus improving work efficiency.
[0038] Temperature sensor 3 monitors the temperature of the impregnation solution in real time. Control area 18 can adjust the temperature of the impregnation solution based on the information fed back by temperature sensor 3 to ensure that the impregnation process is carried out in a constant temperature environment.
[0039] Impregnation completion and cleaning: After impregnation is completed, motor 13 reverses and drives baffle 207 to rise, closing the passage between initial channel 202 and docking channel 205 to prevent impregnation liquid from flowing out;
[0040] At this time, the impregnation solution in the container 501 can be extracted by the pump 12 and discharged through the pipe 9 so as to clean and maintain the impregnation tank.
Claims
1. A constant-temperature composite fiber impregnation equipment with a divided frame, comprising a tank frame (1), characterized in that: A dipping mechanism (2) is connected through the inner side of the tank frame (1). A temperature sensor (3) is connected through the top rear end of the dipping mechanism (2). A dividing frame (4) is inserted and slidably connected in the middle part of the dipping mechanism (2). A holding mechanism (5) is fixedly installed on the inner ring of the tank frame (1). A material holding mechanism (6) is provided on the right end of the tank frame (1) inside the holding mechanism (5). Support columns (7) are fixedly connected to the bottom of the tank frame (1) and the material holding mechanism (6). A connecting frame (10) is fixedly installed at the bottom end of the support column (7). A base (8) is fixedly connected at the angle between the support column (7) and the connecting frame (10). A pipe (9) is connected through the top side of the base (8). The top end of the pipe (9) is connected through the bottom end of the container (5). A water pump (12) is fixedly installed on the right side of the top end of the connecting frame (10). An elastic tube (11) is connected to the top end of the water pump (12). The top end of the elastic tube (11) is connected through the bottom end of the container (5).
2. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 1, characterized in that: The impregnation mechanism (2) includes a frame (201), an initial channel (202), a folding frame (203), a movable frame (204), a docking channel (205), a lifting frame (206), and a baffle (207). The outer ring of the frame (201) passes through and is fixedly connected to the inner ring of the tank frame (1). The temperature sensor (3) is provided in two places and is respectively connected through to both ends of the side wall of the initial channel (202). The outer sides of the folding frame (203) and the movable frame (204) are slidably connected to the inner side wall of the holding mechanism (5). The inner left end of the material holding mechanism (6) is slidably connected between the side walls of the lifting frame (206).
3. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 2, characterized in that: The outer edge of the initial channel (202) is connected to the inner ring of the frame (201). The top of the folding frame (203) is fixedly connected to the bottom of the front and rear ends of the frame (201). The bottom of the folding frame (203) is fixedly connected to the front and rear ends of the movable frame (204). The inner ring of the movable frame (204) is fitted onto the outer ring of the docking channel (205). The top of the lifting frame (206) is slidably connected to the side wall of the initial channel (202). The bottom of the lifting frame (206) is fixedly connected to the right end of the docking channel (205).
4. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 2, characterized in that: The top sidewall of the lifting frame (206) is connected through the initial channel (202) and the sidewall of the baffle (207).
5. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 1, characterized in that: The container mechanism (5) includes a container cylinder (501) and a locking mechanism (502). The outer top of the container cylinder (501) is connected to the inner ring of the tank frame (1) through the locking mechanism (502). The inner side of the container cylinder (501) is sleeved on the outer bottom of the impregnation mechanism (2). The right side of the container cylinder (501) and the left side of the material holding mechanism (6) share a channel. The top of the pipe (9) is connected to the bottom of the container cylinder (501).
6. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 1, characterized in that: The material holding mechanism (6) includes a support frame (601), a slide (602), a support rod (603), an inlet (604), and a telescopic frame (605). The bottom of the support frame (601) is fixedly connected to the top of the support column (7). The left end of the support frame (601) is fixedly connected to the outer side of the right end of the holding mechanism (5). The left end of the slide (602) is connected to the opening at the right end of the holding mechanism (5). The inlet (604) is located between the intersection of the holding mechanism (5) and the slide (602). The outer left end of the support rod (603) passes through and is movably connected to the inner side of the holding mechanism (5).
7. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 6, characterized in that: The outer side of the slide (602) is fixedly connected to the inner side wall of the support frame (601), the entrance (604) is located at the left end of the slide (602), and the telescopic frame (605) is located in the inner interlayer of the entrance (604).
8. The constant temperature composite fiber impregnation equipment with a segmented frame according to claim 4, characterized in that: A motor (13) is provided on the outer wall of the trough frame (1). A support rod (14) is movably connected to the output end of the motor (13). The side wall of the support rod (14) passes through the side wall of the trough frame (1) to the inner side. A lifting rod (15) is fixedly connected to the inner end of the support rod (14). A main frame (16) is fixedly connected to the bottom end of the lifting rod (15). A push rod (17) is fixedly connected to the bottom side of the main frame (16). The bottom end of the push rod (17) is fixedly connected to the top side of the baffle (207). A control area (18) is fixedly installed at the upper right corner of the top of the material holding mechanism (6).