Cleaning device for aluminum strip production
By introducing pretreatment, cleaning, and wiping spaces into the aluminum strip cleaning device, and combining ultrasonic transducers and sponge wiping units, the problem of poor aluminum strip cleaning effect is solved, achieving efficient multi-stage cleaning and wiping, and ensuring that the aluminum strip surface is clean.
Patent Information
- Application Number
- CN202520170415.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-25
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-25
AI Technical Summary
Existing aluminum strip cleaning equipment has poor cleaning effect, and cleaning solution easily adheres to the surface of the aluminum strip after cleaning, resulting in poor cleaning quality.
A cleaning device comprising a pretreatment space, a cleaning space, and a wiping space was designed. Utilizing an ultrasonic transducer, heating rods, and a movable pressure roller assembly, combined with a sponge wiping assembly, it achieves multi-stage cleaning and wiping of aluminum strips, thereby improving cleaning efficiency and quality.
Through multi-stage cleaning and wiping, oil and residual liquid on the aluminum strip are effectively removed, improving cleaning efficiency and the cleanliness of the aluminum strip.
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Figure CN223819237U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aluminum strip cleaning technology, specifically a cleaning device for aluminum strip production. Background Technology
[0002] During the processing of aluminum strip, its surface easily accumulates a significant amount of oil and dirt, necessitating surface cleaning. Traditional aluminum strip cleaning equipment suffers from poor cleaning efficiency, leaving a residue of cleaning solution on the surface after cleaning, resulting in poor cleaning quality. Therefore, this application proposes a cleaning device for aluminum strip production to address these issues. Summary of the Invention
[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a cleaning device for aluminum strip production, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, this application provides the following technical solution: a cleaning device for aluminum strip production, comprising a cleaning box, wherein the cleaning box is divided into three spaces by two partitions, namely, a pretreatment space, a cleaning space, and a wiping space from left to right. A metal plate is arranged in the cleaning space, and at least two ultrasonic transducers are arranged at the bottom of the metal plate. The ultrasonic transducers are connected to an ultrasonic generator via connecting lines. A heating rod is arranged in the cleaning space, and a guide roller is arranged above the heating rod. A movable pressure roller assembly is arranged above the guide roller, and the movable pressure roller assembly includes a pressure roller cylinder, a connecting frame, and pressure rollers. The pressure roller cylinder is arranged on the upper surface of the cleaning box, and the telescopic end of the pressure roller cylinder extends into the cleaning box and is connected to the connecting frame. Two pressure rollers are rotatably connected to the bottom of the connecting frame. Two connecting rollers are arranged above the partitions. Two wiping groups are arranged in the wiping space.
[0005] Furthermore, the wiping assembly includes a sponge, a fixing plate, and a linkage assembly. The sponge is disposed at both ends of the aluminum strip, and a fixing plate is disposed at the end of the sponge facing away from the aluminum strip. One end of the fixing plate is connected to the cleaning box through the linkage assembly.
[0006] Furthermore, the linkage assembly includes an upper mounting plate, an upper rack, a gear, a lower mounting plate, a lower rack, and a linkage cylinder. The upper mounting plate is located on one side of the upper fixed plate. An upper rack is located on one side of the upper mounting plate, and a gear meshes with one side of the upper rack. Both ends of the gear are connected to the cleaning tank via mounting seats. A lower rack meshes with the other side of the gear and is connected to the lower fixed plate via the lower mounting plate. The upper surface of the lower mounting plate is connected to the telescopic end of the linkage cylinder, and the linkage cylinder is located on the cleaning tank.
[0007] Furthermore, the upper mounting plate is T-shaped, and the lower mounting plate is inverted 7-shaped.
[0008] Furthermore, the lower mounting plate has a strip-shaped hole corresponding to the upper rack.
[0009] Furthermore, the pretreatment space is provided with two pretreatment rollers, and a water distribution plate is provided between the two pretreatment rollers. The water distribution plate is installed on the inner wall of the cleaning tank at the rear, and two rows of nozzles are arranged opposite each other on the front side of the water distribution plate.
[0010] Furthermore, a guide roller is provided on one side of the cleaning tank, and the guide roller is located on one side of the pretreatment space. The cleaning tank has a feed inlet corresponding to the guide roller.
[0011] Furthermore, an output roller is provided in the wiping space, and a discharge port is provided on one side of the cleaning box corresponding to the output roller.
[0012] Compared with the prior art: This application has a pre-treatment space that can perform preliminary spray cleaning on the aluminum strip, which facilitates the cleaning of the aluminum strip in the cleaning space. The heating rod can improve the cleaning efficiency of the aluminum strip in the cleaning space. The movable pressure roller group can facilitate the placement of the aluminum strip in the cleaning space by the worker and can control the time the aluminum strip is in the cleaning space, thus improving practicality. Furthermore, the two wiping groups can be used alternately, which facilitates the worker to maintain or replace the vulnerable parts of the wiping groups, thereby improving the wiping quality and cleaning efficiency. Attached Figure Description
[0013] Figure 1 This is a front sectional view of this application;
[0014] Figure 2 This is a cross-sectional view of the component wiping assembly.
[0015] In the diagram: 1. Cleaning tank; 2. Partition; 3. Pre-treatment space; 4. Cleaning space; 5. Wiping space; 6. Metal plate; 7. Ultrasonic transducer; 8. Ultrasonic generator; 9. Heating rod; 10. Guide roller; 11. Movable pressure roller group; 12. Pressure roller cylinder; 13. Connecting frame; 14. Pressure roller; 15. Connecting roller; 16. Wiping group; 17. Sponge; 18. Fixing plate; 19. Linkage group; 20. Upper mounting plate; 21. Upper rack; 22. Gear; 23. Lower mounting plate; 24. Lower rack; 25. Linkage cylinder; 26. Strip hole; 27. Pre-treatment roller; 28. Water distribution plate; 29. Nozzle; 30. Guide roller; 31. Feed inlet; 32. Output roller; 33. Discharge outlet. Detailed Implementation
[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 1 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.
[0017] Please see Figure 1-2 This application provides a technical solution for a cleaning device for aluminum strip production: a cleaning device for aluminum strip production includes a cleaning box 1, which is divided into three spaces by two partitions 2, namely, a pretreatment space 3, a cleaning space 4 and a wiping space 5 from left to right.
[0018] Specifically, the pre-treatment space 3 allows for the initial rinsing of the aluminum strip, removing debris and dust, which facilitates thorough cleaning of the aluminum strip in the subsequent cleaning space 4. The cleaning space 4 removes oil stains from the aluminum strip, and the wiping space 5 removes residual liquids from the aluminum strip, ensuring its cleanliness.
[0019] Furthermore, two pretreatment rollers 27 are provided in the pretreatment space 3, and a water distribution plate 28 is provided between the two pretreatment rollers 27. The water distribution plate 28 is installed on the inner wall of the cleaning tank 1 at the rear, and two rows of nozzles 29 are provided on the front side of the water distribution plate 28.
[0020] Specifically, the two pretreatment rollers 27 are rotatably connected to the cleaning box 1. With this configuration, the aluminum strip passes through the bottom of the two pretreatment rollers 27 and is rinsed on both the top and bottom surfaces by two rows of nozzles 29 arranged opposite to each other.
[0021] A metal plate 6 is installed in the cleaning space 4. At least two ultrasonic transducers 7 are installed at the bottom of the metal plate 6. The ultrasonic transducers 7 are connected to the ultrasonic generator 8 through connecting lines. A heating rod 9 is installed in the cleaning space 4. A guide roller 10 is installed above the heating rod 9.
[0022] Specifically, the metal plate 6 protects the ultrasonic transducer 7, and the heating rod 9 heats the cleaning fluid in the cleaning space 4, thereby accelerating the dissolution of oil stains. Together with the ultrasonic generator 8 and the ultrasonic transducer 7, the aluminum strip is cleaned, improving the cleaning efficiency of the aluminum strip.
[0023] The guide roller 10 is designed to guide and direct the aluminum strip.
[0024] Two wiping groups 16 are provided in the wiping space 5, and an output roller 32 is provided in the wiping space 5. A discharge port 33 is provided on one side of the cleaning box 1 corresponding to the output roller 32.
[0025] Specifically, the export roller 32 is located on one side of the wiping group 16, and the export roller 32 is rotatably connected to the cleaning box 1.
[0026] Furthermore, the wiping assembly 16 includes a sponge 17, a fixing plate 18, and a linkage assembly 19. The sponge 17 is disposed at both ends of the aluminum strip. The fixing plate 18 is disposed at the end of the sponge 17 facing away from the aluminum strip. One end of the fixing plate 18 is connected to the cleaning box 1 through the linkage assembly 19.
[0027] Specifically, there are two sponges 17 and two fixing plates 18, which are symmetrically arranged by aluminum strips. The linkage group 19 can make the two sponges 17 move closer or further apart, so that the sponges 17 can wipe the aluminum strips or replace the sponges 17.
[0028] Furthermore, the linkage assembly 19 includes an upper mounting plate 20, an upper rack 21, a gear 22, a lower mounting plate 23, a lower rack 24, and a linkage cylinder 25. The upper mounting plate 20 is located on one side of the upper fixed plate 18. The upper rack 21 is located on one side of the upper mounting plate 20, and the gear 22 meshes with one side of the upper rack 21. Both ends of the gear 22 are connected to the cleaning tank 1 through mounting seats. The lower rack 24 meshes with the other side of the gear 22. The lower rack 24 is connected to the lower fixed plate 18 through the lower mounting plate 23. The upper surface of the lower mounting plate 23 is connected to the telescopic end of the linkage cylinder 25. The linkage cylinder 25 is located on the cleaning tank 1.
[0029] Specifically, the upper mounting plate 20 is T-shaped, and the lower mounting plate 23 is an inverted 7-shaped.
[0030] More specifically, the lower mounting plate 23 has a strip-shaped hole 26 corresponding to the upper rack 21.
[0031] With this configuration, the upper rack 21 can pass through the strip hole 26 without contacting the lower mounting plate 23, thereby avoiding collisions between the upper rack 21 and the lower mounting plate 23 when they move up and down.
[0032] When maintenance or replacement of sponge 17 is required, linkage cylinder 25 can be activated. Linkage cylinder 25 drives lower mounting plate 23, lower fixing plate 18 and sponge 17 to move downward. At the same time, lower rack 24 installed on lower mounting plate 23 transmits power to gear 22, and gear 22 transmits it to upper rack 21. Upper rack 21 drives upper mounting plate 20, upper fixing plate 18 and sponge 17 to move upward away from aluminum strip. Then the worker can replace sponge 17.
[0033] It should be noted that when replacing one set of wiping groups 16, the other set of wiping groups 16 needs to be adjusted to the working state before the wiping group 17 that needs to be replaced can be replaced.
[0034] A movable pressure roller assembly 11 is provided above the guide roller 10. The movable pressure roller assembly 11 includes a pressure roller cylinder 12, a connecting frame 13, and pressure rollers 14. The pressure roller cylinder 12 is located on the upper surface of the cleaning tank 1. The telescopic end of the pressure roller cylinder 12 extends into the cleaning tank 1 and is connected to the connecting frame 13. Two pressure rollers 14 are rotatably connected to the bottom of the connecting frame 13. Two connecting rollers 15 are provided above the partition plate 2.
[0035] Specifically, the guide roller 10 is rotatably connected inside the cleaning tank 1, and the guide roller 10 should be below the liquid surface in the cleaning space 4.
[0036] More specifically, the pressure roller cylinder 12 is fixed to the cleaning box 1 by bolts, and the telescopic end of the pressure roller cylinder 12 extends into the cleaning box 1 and is connected to the connecting frame 13.
[0037] With this configuration, the connecting frame 13 and the two pressure rollers 14 can be moved downward by the pressure roller cylinder 12, thereby pressing the aluminum strip into the liquid surface of the cleaning space 4. The time the aluminum strip is below the liquid surface can be adjusted by the depth of descent of the pressure roller 14, thereby improving the cleaning efficiency.
[0038] Furthermore, a guide roller 30 is provided on one side of the cleaning tank 1, and the guide roller 30 is located on one side of the pretreatment space 3. The cleaning tank 1 has a feed inlet 31 corresponding to the guide roller 30.
[0039] In use: The aluminum strip enters the pretreatment space 3 through the feed inlet 31. Two rows of nozzles 29 are arranged opposite each other to rinse the top and bottom surfaces of the aluminum strip passing through the bottom of the two pretreatment rollers 27. Then the aluminum strip enters the cleaning space 4 through the connecting roller 15. The connecting frame 13 and the two pressure rollers 14 can be moved downward by the pressure roller cylinder 12 to press the aluminum strip below the liquid surface in the cleaning space 4. The heating rod 9 can heat the cleaning liquid in the cleaning space 4 to accelerate the dissolution of oil stains. The ultrasonic generator 8 and ultrasonic transducer 7 are used to clean the aluminum strip. At the same time, the depth of the descent of the pressure roller 14 can be adjusted to regulate the time the aluminum strip is below the liquid surface, thereby improving the cleaning efficiency. After cleaning, the aluminum strip enters the wiping space 5 through the connecting roller 15. The sponge 17 on the wiping group 16 wipes the aluminum strip to complete the aluminum strip cleaning.
[0040] When maintenance or replacement of the sponge 17 is required, the linkage cylinder 25 can be activated. The linkage cylinder 25 drives the lower mounting plate 23, the lower fixing plate 18, and the sponge 17 to move downward. At the same time, the lower rack 24 mounted on the lower mounting plate 23 transmits power to the gear 22, and the gear 22 transmits it to the upper rack 21. The upper rack 21 drives the upper mounting plate 20, the upper fixing plate 18, and the sponge 17 to move upward away from the aluminum strip. Then, the worker can replace the sponge 17.
[0041] It should be noted that when replacing one set of wiping groups 16, the other set of wiping groups 16 needs to be adjusted to the working state before the wiping group 17 that needs to be replaced can be replaced.
[0042] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for aluminum strip production, characterized in that: The system includes a cleaning tank (1), which is divided into three spaces by two partitions (2), namely, a pretreatment space (3), a cleaning space (4), and a wiping space (5) from left to right. A metal plate (6) is installed in the cleaning space (4), and at least two ultrasonic transducers (7) are installed at the bottom of the metal plate (6). The ultrasonic transducers (7) are connected to an ultrasonic generator (8) via connecting lines. A heating rod (9) is installed in the cleaning space (4), and a guide roller (10) is installed above the heating rod (9). An movable pressure roller group (11) is provided above the roller (10). The movable pressure roller group (11) includes a pressure roller cylinder (12), a connecting frame (13), and a pressure roller (14). The pressure roller cylinder (12) is located on the upper surface of the cleaning box (1). The telescopic end of the pressure roller cylinder (12) extends into the cleaning box (1) and is connected to the connecting frame (13). Two pressure rollers (14) are rotatably connected to the bottom of the connecting frame (13). Two connecting rollers (15) are provided above the partition (2). Two wiping groups (16) are provided in the wiping space (5).
2. The cleaning device for aluminum strip production according to claim 1, characterized in that: The wiping assembly (16) includes a sponge (17), a fixing plate (18), and a linkage assembly (19). The sponge (17) is placed at the upper and lower ends of the aluminum strip. The fixing plate (18) is placed at the end of the sponge (17) away from the aluminum strip. One end of the fixing plate (18) is connected to the cleaning box (1) through the linkage assembly (19).
3. The cleaning device for aluminum strip production according to claim 2, characterized in that: The linkage assembly (19) includes an upper mounting plate (20), an upper rack (21), a gear (22), a lower mounting plate (23), a lower rack (24), and a linkage cylinder (25). The upper mounting plate (20) is located on one side of the upper fixed plate (18). An upper rack (21) is located on one side of the upper mounting plate (20). A gear (22) meshes with one side of the upper rack (21). Both ends of the gear (22) are connected to the cleaning box (1) through mounting seats. A lower rack (24) meshes with the other side of the gear (22). The lower rack (24) is connected to the lower fixed plate (18) through the lower mounting plate (23). The upper surface of the lower mounting plate (23) is connected to the telescopic end of the linkage cylinder (25). The linkage cylinder (25) is located on the cleaning box (1).
4. The cleaning device for aluminum strip production according to claim 3, characterized in that: The upper mounting plate (20) is T-shaped, and the lower mounting plate (23) is inverted 7-shaped.
5. A cleaning device for aluminum strip production according to claim 3 or 4, characterized in that: The lower mounting plate (23) has a strip-shaped hole (26) at the position corresponding to the upper rack (21).
6. The cleaning device for aluminum strip production according to claim 1, characterized in that: The pretreatment space (3) is provided with two pretreatment rollers (27), and a water distribution plate (28) is provided between the two pretreatment rollers (27). The water distribution plate (28) is installed on the inner wall of the cleaning tank (1) at the rear. Two rows of nozzles (29) are provided on the front side of the water distribution plate (28).
7. A cleaning device for aluminum strip production according to claim 1, characterized in that: The cleaning tank (1) is provided with a guide roller (30) on one side, and the guide roller (30) is located on one side of the pretreatment space (3). The cleaning tank (1) is provided with a feed inlet (31) corresponding to the guide roller (30).
8. A cleaning device for aluminum strip production according to claim 1, characterized in that: The wiping space (5) is provided with an output roller (32), and the cleaning box (1) is provided with an outlet (33) on one side corresponding to the output roller (32).