Steel bar bender upper support structure simple in site

Abstract

The utility model discloses an on-site simple steel bar bender upper support structure, which relates to the technical field of construction machinery equipment, and comprises a base, a sector ring-shaped member and stress columns, the base is detachably connected with the sector ring-shaped member, the base and the sector ring-shaped member are fixedly connected with the stress columns, and the stress columns are fixedly connected with the sector ring-shaped member. A plurality of stress columns are arranged on the base, the distances between the stress columns and the center point of the base are equal, the support structure is additionally arranged above an existing steel bar bending machine, sector-ring-shaped components on the support component serve as stress pieces, and compared with the mode that steel bars serve as the stress pieces, the support structure has the advantages that the structure is simple, and cost is low. The stress area of the sector-ring-shaped component is larger, the load bearing capacity is higher, the requirement for large-radius bending of steel bars and the requirement for bending large-diameter steel bars are met, meanwhile, point-to-point contact between the steel bars and stress pieces is changed into line-to-face contact when the steel bars are bent, uniform stress is guaranteed, and the bending effect is improved. The stress column serves as a stress piece when the small-diameter steel bar is bent, compared with a sector-ring-shaped component, the stress column is simple in structure and easy and convenient to install, and the cost is reduced while the requirement for bending the small-diameter steel bar is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to building mechanical equipment technical field, specifically, relate to a simple on -the -spot reinforcing bar bender upper support structure. BACKGROUND

[0002] When the reinforcing bar of the bridge cast-in-place pile is bent, the radius of the reinforcing bar bending is large, and the ordinary bending machine is not easy to operate in the face of such demand, so a large bending machine needs to be used, but the cost of reinforcing bar bending using the existing large bending machine is high, and the on-site usually utilizes reinforcing bar welding to place a disc-shaped component on the reinforcing bar bending machine turntable to solve the above problem, but the disc-shaped component welded by artificial welding has the problem of irregular shape, which leads to poor bending effect, and at the same time, since the force bearing member is single reinforcing bar during bending, the load bearing capacity is not strong, and it is difficult to bend the reinforcing bar with large diameter specifications. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a simple on -the -spot reinforcing bar bender upper support structure, solving the problem that the cost is high when using a large bending machine to bend the reinforcing bar with a large radius, and when the reinforcing bar is bent by using the disc-shaped component welded by artificial welding, the disc-shaped component welded has the problem of irregular shape, which leads to poor bending effect and the problem that the load bearing capacity of the force bearing member is not strong when bending, and it is difficult to bend the reinforcing bar with large diameter specifications.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A simple on -the -spot reinforcing bar bender upper support structure, comprising: base, fan ring component and stress column, the base with the fan ring component can be detachably connected, the base with the fan ring component all are fixedly connected with the stress column, the stress column quantity is several and each stress column to the base center point The distance is equal.

[0006] When the reinforcing steel bars of the bridge cast-in-place pile are bent, the radius of the reinforcing steel bar bending is large, and the ordinary bending machine is not good for operation in the face of such demand, so a large bending machine needs to be used, but the cost of reinforcing steel bar bending by using the existing large bending machine is high, and the on-site problem is usually solved by welding a disc-shaped component on the reinforcing steel bar bending machine turntable, but the disc-shaped component welded by manual welding has the problem of irregular shape, which leads to poor bending effect, and at the same time, since the force bearing piece is a single reinforcing steel bar during bending, the load bearing capacity is not strong, and it is difficult to bend the reinforcing steel bar with large diameter specifications. The upper support structure of the simple reinforcing steel bar bending machine on site provided by the utility model can be based on the traditional bending machine, and only by installing a support structure above the bending machine, the fan ring-shaped component on the support component is used as a force bearing piece, compared with the method of using reinforcing steel bars as force bearing pieces, the fan ring-shaped component has larger force bearing area and stronger load bearing capacity, so as to realize the large radius bending demand of the reinforcing steel bar and the demand of bending the reinforcing steel bar with large diameter specifications, and at the same time, the contact between the reinforcing steel bar and the force bearing piece during bending is changed from point-to-point contact to line-to-surface contact, so as to ensure uniform force and improve the bending effect. The force bearing column is used as a force bearing piece when bending the small diameter reinforcing steel bar, compared with the fan ring-shaped component, the force bearing column has simple structure and is easy to install, so as to meet the bending demand of the small diameter reinforcing steel bar and reduce the cost.

[0007] Further, the upper support structure of the simple reinforcing steel bar bending machine on site further comprises a clamping piece, the clamping piece is fixedly connected with the base, and the distance from the clamping piece to the center point of the base is greater than the distance from the force bearing column to the center point of the base.

[0008] When the reinforcing steel bar bending machine is used to bend the reinforcing steel bar, one end of the reinforcing steel bar to be bent needs to be fixed on the base, and the clamping piece is used to fix it, so as to ensure that the reinforcing steel bar can normally bend when the base rotates. The distance from the clamping piece to the center of the base is farther than the distance from the force bearing column to the center of the base, so as to ensure that there is space for storing the reinforcing steel bar between the clamping piece and the force bearing column.

[0009] Further, a plurality of connecting holes are evenly distributed on the base, and the clamping piece is fixedly connected with the base through the connecting holes.

[0010] In actual operation, the diameter specifications of the reinforcing steel bars to be bent are different, and the clamping piece is adjusted by opening a plurality of connecting holes on the base and connecting the clamping piece with the connecting holes, so as to meet the bending requirements of reinforcing steel bars with different diameter specifications.

[0011] Further, the force bearing columns are distributed at equal intervals.

[0012] In actual operation, the shape of the steel bar after bending may not meet the requirements of the actual working conditions due to uneven force. By setting force columns at equal intervals, the force on the steel bar during bending is ensured to be uniform and stable, and the shape of the steel bar after bending meets the requirements of the actual working conditions.

[0013] Further, the number of fan ring members is several.

[0014] In actual work, there are various forms of steel bar bending requirements, which may be right angle or circular. By adding or reducing the number of fan ring members, the steel bar can be bent into different shapes as required.

[0015] Further, the upper support structure of the simple steel bar bending machine further comprises a first support and a second support, the first support is fixedly connected with the base, the second support is detachably connected with the first support, and the second support is detachably connected with the fan ring member.

[0016] When bending a steel bar with a large diameter specification, the fan ring member bears a large load. By adding the first support and the second support, the load borne by the fan ring member during steel bar bending, especially for steel bars with large diameter specifications, can be shared, and the overall strength and service life of the structure can be improved.

[0017] Further, the base is provided with a through fixing hole in the vertical direction, and the base is detachably connected with the steel bar bending machine through the fixing hole.

[0018] The upper support structure provided by the present application needs to rely on the existing steel bar bending machine for rotation, so the upper support structure is connected with the steel bar bending machine, and the upper support structure is connected with the rotating disc of the steel bar bending machine through the fixing hole. Compared with direct fixing connection such as welding or threaded connection, the connection and rotation of the support structure and the steel bar bending machine can be realized without affecting the normal use of the original steel bar bending machine, and the effect of convenient disassembly and assembly is achieved.

[0019] Further, the connection between the second support and the fan ring member is wedge-shaped.

[0020] By adopting the design of wedge-shaped joint, when the second support is stressed, in addition to the friction component of the joint surface, the remaining components are directed to the wider part of the wedge. Through the transmission of force, the component is transmitted to the first support, so that the first support, the second support and the fan ring member share the load borne by the support structure during the steel bar bending process, and the three main stressed components are uniformly stressed during the steel bar bending process to prevent some components from being damaged due to excessive load.

[0021] Further, the upper support structure of the on-site simple reinforcing bar bender further comprises a lifting ring, and the lifting ring is rotationally connected with the upper surface of the base.

[0022] The upper support structure is detachably connected with the reinforcing bar bender, and the operation of frequent installation and disassembly exists, the lifting ring can be conveniently installed and disassembled, the labor is saved, and safety is further improved.

[0023] Further, the base is provided with a groove for accommodating the lifting ring, and the lifting ring is attached to the groove bottom when rotated to the horizontal direction.

[0024] If the lifting ring is always in the vertical state, the lifting ring is easily collided by objects such as reinforcing bars and even damaged, the lifting ring is accommodated by the groove, damage of the lifting ring due to mechanical collision of other objects in daily use is avoided, and the service life of the lifting ring is improved.

[0025] The one or more technical solutions provided by the utility model have at least the following technical effects or advantages:

[0026] (1) The upper support structure of the on-site simple reinforcing bar bender can replace only the uppermost panel on the basis of the traditional bending machine, so that large-radius bending of reinforcing bars can be realized, and the effect of reducing cost is achieved without using a large bending machine.

[0027] (2) The utility model uses the fan ring member to replace the reinforcing bar stress member in the manual welding disc-shaped member for large-radius bending of reinforcing bars in the conventional mode, so that the contact between the reinforcing bar and the stress member during bending changes from point contact to surface contact, the stress is uniform, and the bending effect is improved.

[0028] (3) The fan ring member is used as the stress member during bending of the reinforcing bar, and is matched with the first support member and the second support member, the load borne by the fan ring member is shared based on the force transmission mode, compared with the mode of using the reinforcing bar as the stress member, the stress area of the fan ring member is larger and the load bearing capacity is stronger, and the bending demand of the large-diameter specification reinforcing bar can be met.

[0029] (4) The stress member of the reinforcing bar bending machine is set in the form of increase and decrease, so that various bending form demands are met, including but not limited to U-shaped, right-angle type and circular, and different working condition requirements are adapted. BRIEF DESCRIPTION OF DRAWINGS

[0030] The drawings described herein are used to provide further understanding of the embodiments of the utility model, constitute a part of the utility model, and do not constitute a limitation on the embodiments of the utility model;

[0031] Figure 1It is the upper support structure schematic view of the simple steel bar bending machine on site of the utility model;

[0032] Figure 2 It is the upper support structure schematic view of the simple steel bar bending machine on site of the utility model, including first support piece, second support piece and recess;

[0033] Wherein, 1 - base, 2 - fan ring member, 3 - stress column, 4 - clamping part, 5 - connecting hole, 6 - first support piece, 7 - second support piece, 8 - fixed hole, 9 - lifting ring, 10 - recess. DETAILED DESCRIPTION

[0034] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the drawings and specific embodiments.It should be explained that the embodiments of the utility model and the features in the embodiments can be combined mutually in the case of not conflicting.

[0035] In the following description, a lot of specific details are set forth in order to facilitate a full understanding of the utility model, but the utility model can also be implemented by other ways different from the scope described herein, therefore, the protection scope of the utility model is not limited by the following disclosed specific embodiments.

[0036] Embodiment one

[0037] Please refer to Figure 1 The utility model provides a kind of upper support structure of simple steel bar bending machine on site of the utility model for one embodiment, including base 1, fan ring member 2 and stress column 3, the shape of base 1 can be cylindrical table, conical table or right prism, the material of base 1 can be cast iron, carbon steel or aluminum alloy, the material of fan ring member 2 can be high-strength alloy steel or cast iron, fan ring member 2 quantity is several, by adding or reducing the quantity of fan ring member, so that steel bar can be bent into different shapes according to demand, the different shapes can be right angle or circle, such as Figure 1As shown, one of the fan ring members 2 can bend the reinforcing steel into a right angle, and if two fan ring members 2 are added, the reinforcing steel can be bent into a U shape. The material of the force bearing column can be high-strength alloy steel or cast iron. The base 1 and the fan ring member 2 are detachably connected, which can be tenon joint or bolt connection. The base 1 and the fan ring member 2 are fixedly connected with the force bearing column 3, which can be welded or threaded connection. The force bearing column 3 serves as a force bearing member when bending small-diameter reinforcing steel, and compared with the fan ring member, the force bearing column 3 has a simple structure and is easy to install. The base 1 thickness and the force bearing column 3 height can be set according to the reinforcing steel specifications required in actual engineering and the motor performance of the reinforcing steel bending machine providing rotary power. The number of force bearing columns 3 is several, and the distance from each force bearing column 3 to the center point of the base 1 is equal, that is, the force bearing columns 3 arranged on the base 1 and the fan ring member 2 form a circle as a whole on the horizontal plane, and the center of the circle coincides with the center point of the base 1. Preferably, the force bearing columns 3 are distributed at equal intervals. By setting the force bearing columns at equal intervals, the force is evenly and smoothly distributed when the reinforcing steel is bent, so that the shape of the bent reinforcing steel meets the actual working condition requirements.

[0038] The upper support structure is connected with the rotating disc of the conventional reinforcing steel bending machine, and the rotating disc drives the utility model to rotate, so as to bend the reinforcing steel. The connection mode can be fixed connection or detachable connection. Preferably, the detachable connection mode through the fixing hole 8 is adopted. Figure 1 The fixing hole 8 is detachably connected, the number of fixing holes 8 is several and uniformly distributed, the position and number of fixing holes 8 are set according to the number and position of the installable center pin shaft and the bending pin shaft of the reinforcing steel bending machine required to be connected, and the support structure and the rotating disc of the reinforcing steel bending machine are positioned and connected through the center pin shaft and the bending pin shaft. When operating, the motor generates power to drive the rotating disc, the pin shaft and the support structure to rotate in turn. For convenient installation, the base 1 is provided with a lifting ring 9, the material of the lifting ring can be cast iron or high-strength alloy steel, the lifting ring 9 is rotationally connected with the base 1, the rotational connection can be bearing connection or pin shaft connection, the lifting ring 9 is realized by rotational connection. The vertical position, the lifting machine is installed and disassembled by lifting the lifting ring 9, which saves labor and is safer.

[0039] The upper support structure further comprises a clamping part 4, which can be made of cast iron or high-strength alloy steel, and is fixedly connected to the base 1, wherein the fixed connection includes but is not limited to welding, threaded connection or pin connection, and the distance from the clamping part 4 to the center point of the base 1 is greater than the distance from the stress column 3 to the center point of the base 1, so that there is a space between the clamping part 4 and the stress column 3 for storing reinforcing steel bars, and when the reinforcing steel bars are bent by using the upper support structure, one end of the reinforcing steel bars located at the rotating disc can be positioned and fixed between the two stress columns 3, or as an alternative, the reinforcing steel bars can be positioned and fixed by the clamping part 4, so that the reinforcing steel bars can be normally bent when the base rotates, and when the reinforcing steel bars are bent, the reinforcing steel bars are deformed along the face where the outer arc edge of the fan ring member 2 is located, and when the diameter of the reinforcing steel bars to be bent is small, the reinforcing steel bars can also be deformed by using the stress column 3. A plurality of connecting holes 5 are uniformly distributed on the base 1, the clamping part 4 is fixedly connected to the base 1 through the connecting holes 5, the fixed connection can be pin connection or bolt connection, the material of the pin or bolt for fixed connection can be chromium-molybdenum alloy steel or 304 stainless steel, and the distance between the clamping part 4 and the stress column 3 or the fan ring member 2 can be adjusted by opening a plurality of connecting holes 5 on the base 1 and connecting the clamping part 4 by using the connecting holes 5, so as to meet the bending requirements of reinforcing steel bars with different diameters.

[0040] Embodiment two

[0041] Please refer to Figure 2 , the utility model provides a kind of upper support structure of simple reinforcing steel bar bending machine on site based on the embodiment one, further comprising first support 6, second support 7 and recess 10, the first support 6 is fixedly connected with the base 1, the second support 7 is detachably connected with the first support 6, the second support 7 is detachably connected with the fan ring member 2, the material of the first support 6 and the second support 7 can be cast iron or high-strength alloy steel, the fixed connection can be welding or threaded connection, the detachable connection can be mortise joint or buckle connection, the first support 6, second support 7 and fan ring member 2 are sequentially mutually adhered after connection, load received by fan ring member can be shared by force transmission when reinforcing steel bar is bent, especially reinforcing steel bar with large diameter, so as to improve the overall strength and service life of structure, as Figure 2As shown, the second support 7 is wedge-shaped at the connection with the fan ring member 2. By adopting the wedge-shaped joint design, when the second support is under stress, in addition to the friction force of the joint surface, the remaining force is directed to the wider part of the wedge. Through force transmission, the force is transmitted to the first support, so that the first support, the second support and the fan ring member share the load of the support structure during the bending process of the reinforcing steel bar, ensuring that the above three main force components are evenly stressed during the bending process of the reinforcing steel bar, so as to prevent some components from being damaged due to excessive load. The groove 10 is opened on the base 1 and is used to accommodate the lifting ring 9. When the lifting ring 9 is rotated to the horizontal direction and is in contact with the groove bottom 10, the accommodated lifting ring 9 is located below the plane where the upper surface of the base 1 is located, so as to avoid damage caused by mechanical collision of other objects during daily use, thereby prolonging the service life of the lifting ring.

[0042] Although preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including all changes and modifications falling within the scope of the present application.

[0043] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A simple on-site rebar bending machine upper support structure, characterized in that, include: The base (1), the fan-shaped ring component (2), and the force-bearing column (3) are provided. The base (1) and the fan-shaped ring component (2) are detachably connected. The force-bearing column (3) is fixedly connected to both the base (1) and the fan-shaped ring component (2). There are several force-bearing columns (3), and the distance from each force-bearing column (3) to the center point of the base (1) is equal.

2. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The upper support structure also includes a locking component (4), which is fixedly connected to the base (1). The distance from the locking component (4) to the center point of the base (1) is greater than the distance from the force-bearing column (3) to the center point of the base (1).

3. The upper support structure of a simple on-site rebar bending machine according to claim 2, characterized in that, The base (1) has a number of evenly distributed connecting holes (5), and the locking member (4) is fixedly connected to the base (1) through the connecting holes (5).

4. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The load-bearing columns (3) are distributed at equal intervals.

5. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The number of the fan-shaped ring components (2) is several.

6. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The upper support structure also includes a first support member (6) and a second support member (7). The first support member (6) is fixedly connected to the base (1), the second support member (7) is detachably connected to the first support member (6), and the second support member (7) is detachably connected to the fan-shaped component (2).

7. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The base (1) has a through fixing hole (8) in the vertical direction, and the base (1) and the rebar bending machine are detachably connected through the fixing hole (8).

8. The upper support structure of a simple on-site rebar bending machine according to claim 6, characterized in that, The connection between the second support member (7) and the fan-shaped annular member (2) is wedge-shaped.

9. The upper support structure of a simple on-site rebar bending machine according to claim 1, characterized in that, The upper support structure also includes a lifting ring (9), which is rotatably connected to the upper surface of the base (1).

10. The upper support structure of a simple on-site rebar bending machine according to claim 9, characterized in that, The base (1) is provided with a groove (10) for storing the hanging ring (9), and the hanging ring (9) fits into the bottom of the groove (10) when it is rotated to the horizontal direction.

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