Demoulding auxiliary device for high-speed tool steel cast ingot

By designing a high-speed tool steel ingot demolding auxiliary device with a demolding mechanism and a mold closing mechanism, the problem of gas not being able to enter the bottom of the mold sleeve evenly is solved, realizing the effective separation of the ingot and the mold sleeve and the efficient heat dissipation of the bottom mold, thereby improving demolding efficiency and the convenience of the top mold.

CN223819635UActive Publication Date: 2026-01-23FUSHUN YONGCHANG SPECIAL STEEL
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Patent Information

Application Number
CN202522609261.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-01-23
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

In existing pneumatic demolding devices for ingots, gas cannot enter the bottom of the mold sleeve evenly, causing gas to flow out when the ingot sticks to the mold sleeve, affecting the demolding effect.

Method used

A high-speed tool steel ingot demolding auxiliary device was designed, which includes a demolding mechanism and a mold closing mechanism. The demolding device uses a demolding air pump to generate airflow through air holes to eject the slide plate for demolding. The mold closing mechanism realizes the merging or separation of the top mold and the bottom mold. Combined with the design of the heat dissipation frame, the heat dissipation effect of the bottom mold is improved.

Benefits of technology

This design achieves effective separation between the ingot and the mold sleeve, preventing gas leakage, improving demolding efficiency, enhancing the heat dissipation effect of the bottom mold, and facilitating the installation and disassembly of the top mold.

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Abstract

The utility model discloses a high-speed tool steel cast ingot demoulding auxiliary device, which relates to the technical field of cast ingot demoulding and comprises a demoulding mechanism and a demoulding sliding plate mounted at the bottom of the demoulding mechanism, a mould closing mechanism is arranged at the top of the demoulding mechanism, and a top mould mounting support is arranged in the mould closing mechanism. The demolding mechanism comprises a workbench, a heat dissipation frame is fixedly installed on the top of the workbench, fixing blocks are fixedly installed on the two sides of the heat dissipation frame, fixing bolts are symmetrically connected to the interiors of the two fixing blocks in a threaded mode, and a bottom mold body is fixedly installed on the top of the heat dissipation frame. An air hole ejection sliding plate is slidably connected into the bottom die body, a certain airflow is generated through a demolding air pump, the airflow passes through the air hole ejection sliding plate to demold a cast ingot, meanwhile, when a demolding sliding cover moves to the bottom of a heat dissipation frame, heat of the bottom die body can be discharged from air holes in the two sides of the heat dissipation frame, and the heat dissipation efficiency is improved. Therefore, the heat dissipation effect of the bottom die body is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ingot casting demolding technical field, concretely is a high speed tool steel ingot casting demolding auxiliary device. BACKGROUND

[0002] The process of condensing molten steel into ingot by pouring ladle into ingot mold is also called mold casting, which is the last process of steelmaking. Qualified ingot from the steelmaking furnace must be cast into ingot or billet with certain cross-sectional shape and size, so that various steel materials can be obtained through plastic processing. Ingot casting includes a series of processes from tapping to ingot demolding and sending to soaking furnace of the roughing mill, namely, preparation before pouring, pouring, demolding, ingot finishing or hot sending, etc.

[0003] The ingot pneumatic demolding device is disclosed in publication number CN217315832U. When demolding is needed, the motor is started to drive the first movable wheel to rotate, the first movable wheel drives the second movable wheel to rotate synchronously through the transmission belt, the second movable wheel drives the threaded sleeve to rotate, and the threaded rod is limited by the limiting rod, the sliding block and the sliding groove, so that the rotation of the threaded sleeve drives the threaded rod to move up and down. The rubber plug is inserted into the inner part of the mold sleeve through the threaded rod, so that air is introduced into the mold sleeve to achieve the effect of pneumatic demolding of the product. The motor drives the first movable wheel to rotate in the opposite direction, so that the threaded sleeve rotates in the opposite direction and the threaded rod moves upward, so that the mold can be taken out. However, the following problems still exist in the actual use of the patent:

[0004] Although the ingot pneumatic demolding device can insert the rubber plug into the inner part of the mold sleeve through the threaded rod, so that air is introduced into the mold sleeve to achieve the effect of pneumatic demolding of the product, the gas cannot enter the bottom of the mold sleeve uniformly. Because the adhesion degree of the ingot and the mold sleeve is not the same, when the gas is introduced into the bottom of the mold sleeve, the gas will flow out along the gap between the ingot and the mold sleeve when the ingot and the mold sleeve are separated on one side, so that the separation of the ingot and the mold sleeve cannot be realized, thereby affecting the demolding effect.

[0005] Therefore, a high speed tool steel ingot casting demolding auxiliary device is proposed to solve the problems mentioned in the above background. Utility model content

[0006] The utility model aims at providing a high speed tool steel ingot casting demolding auxiliary device to solve the problem that the gas cannot enter the bottom of the mold sleeve uniformly, because the adhesion degree of the ingot and the mold sleeve is not the same, when the gas is introduced into the bottom of the mold sleeve, the gas will flow out along the gap between the ingot and the mold sleeve when the ingot and the mold sleeve are separated on one side, so that the separation of the ingot and the mold sleeve cannot be realized, thereby affecting the demolding effect.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a demolding auxiliary device for high-speed tool steel ingots, comprising a demolding mechanism and a demolding sliding plate installed at the bottom of the demolding mechanism;

[0008] The demolding mechanism is provided with a mold closing mechanism at its top, and a top mold mounting bracket is provided inside the mold closing mechanism.

[0009] Also includes:

[0010] The demolding mechanism includes a worktable, a heat dissipation frame is fixedly installed on the top of the worktable, and fixing blocks are fixedly installed on both sides of the heat dissipation frame. Fixing bolts are symmetrically threaded inside the two fixing blocks.

[0011] The bottom mold body is fixedly installed on the top of the heat dissipation frame, and the bottom mold body is slidably connected to the air hole ejection slide plate.

[0012] Demolding cylinders are fixedly installed on both sides of the top of the demolding sliding plate, and the two demolding cylinders are fixedly connected to the worktable.

[0013] Preferably, the demolding sliding plate is rotatably connected to connecting rotating rods on all four sides, the top of the connecting rotating rods is rotatably connected to a connecting sliding sleeve, a connecting spring is fixedly installed on one side of the connecting sliding sleeve, and a connecting sliding rod is slidably connected inside the connecting sliding sleeve. Both the connecting spring and the connecting sliding rod are fixedly connected to the worktable.

[0014] Preferably, a demolding air pump is fixedly installed at the center of the demolding sliding plate, and demolding ejector rods are fixedly installed around the demolding sliding plate near the demolding air pump. A demolding spring assembly is fixedly installed on the top of the demolding ejector rods. The demolding spring assembly is fixedly installed at the bottom of the air hole ejector slide plate. A demolding sliding cover is fixedly installed on the outer side of the demolding sliding plate near the demolding ejector rods. The demolding sliding cover is slidably connected to the worktable and the heat dissipation frame.

[0015] Preferably, the mold closing mechanism includes a mold closing lifting frame, which is fixedly installed on the top of the workbench. A sprocket limit cover is fixedly installed on one side of the top of the mold closing lifting frame. A mold closing motor is fixedly installed on one side inside the sprocket limit cover. A sprocket drive assembly is fixedly connected to the output end of the mold closing motor.

[0016] Preferably, mold closing rotating rods are symmetrically installed on the outer side of the sprocket drive assembly, bevel gear drive assemblies are fixedly installed at both ends of the two mold closing rotating rods, lifting threaded rods are fixedly installed at the bottom of the four bevel gear drive assemblies, lifting threaded sleeves are threadedly connected to the outer side of the four lifting threaded rods, and lifting plates are fixedly installed between the four lifting threaded sleeves.

[0017] Preferably, the top mold mounting bracket is fixedly installed at the bottom of the lifting plate. The top mold mounting bracket has symmetrically installed telescopic rods on both sides inside. The telescopic rods are provided with mounting springs on their outer sides. The ends of the telescopic rods and the mounting springs are fixedly installed with mounting sliders. The outer side of the mounting sliders is fixedly installed with mounting sliding rods.

[0018] Preferably, a fixing plate is fixedly installed at the end of the mounting sliding rod, a mounting pin is fixedly installed at the bottom of the fixing plate, an unlocking connecting rod is fixedly installed between the two fixing plates, and a top mold body is engaged and connected between the mounting pins.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: This high-speed tool steel ingot demolding auxiliary device generates a certain airflow through a demolding air pump. The airflow pushes out the slide plate through the air holes to demold the ingot. At the same time, when the demolding sliding cover moves to the bottom of the heat dissipation frame, the heat of the bottom mold body can be discharged from the air holes on both sides of the heat dissipation frame, thereby improving the heat dissipation effect of the bottom mold body and facilitating better demolding of the ingot. By pulling the unlocking connecting rod, the fixing plate and the mounting sliding rod are moved. When the mounting pin is separated from the top mold body, the installation and disassembly of the top mold body can be realized. The specific details are as follows:

[0020] 1. By setting up a demolding mechanism, not only can the heat dissipation frame and the bottom mold body be installed and fixed using fixing bolts, but the demolding cylinder can also drive the demolding sliding plate and the demolding ejector rod to move up and down. The demolding spring assembly at the top of the demolding ejector rod can drive the air hole ejector slide plate to move up and down. The air hole ejector slide plate can be used to demold the ingot. A certain airflow is generated by the demolding air pump, and the airflow is used to demold the ingot through the air hole ejector slide plate. At the same time, when the demolding sliding cover moves to the bottom of the heat dissipation frame, the heat of the bottom mold body can be discharged from the air holes on both sides of the heat dissipation frame, thereby improving the heat dissipation effect of the bottom mold body and facilitating better demolding of the ingot. The air holes inside the air hole ejector slide plate are small, so the ingot will not flow out.

[0021] 2. By setting up a mold closing mechanism, the mold closing motor can drive the sprocket transmission assembly and the mold closing rotating rod to rotate, which in turn drives the bevel gear transmission assembly and the lifting threaded rod to rotate. At the same time, the lifting threaded sleeve drives the lifting plate, the top mold mounting bracket, and the top mold body to move up and down, thereby realizing the merging or separation of the top mold body and the bottom mold body. By pulling the unlocking connecting rod, the fixed plate and the mounting sliding rod can be moved. When the mounting pin is separated from the top mold body, the installation and disassembly of the top mold body can be realized. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0023] Figure 2 This is a three-dimensional cross-sectional structural diagram of the demolding mechanism in this utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional structural diagram of the demolding sliding plate and demolding sliding cover in this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the mold-closing mechanism in this utility model;

[0026] Figure 5 This is a three-dimensional structural diagram of the lifting plate in this utility model;

[0027] Figure 6 This is a three-dimensional structural diagram of the cross-section of the top mold mounting bracket in this utility model.

[0028] In the diagram: 1. Demolding mechanism; 101. Workbench; 102. Heat dissipation frame; 103. Fixing block; 104. Fixing bolt; 105. Bottom mold body; 106. Air hole ejection slide plate; 107. Demolding sliding plate; 108. Demolding cylinder; 109. Connecting rotating rod; 110. Connecting sliding sleeve; 111. Connecting spring; 112. Connecting sliding rod; 113. Demolding air pump; 114. Demolding ejection rod; 115. Demolding spring assembly; 116. Demolding sliding cover; 2. Mold closing mechanism; 201 202. Mold closing lifting frame; 203. Sprocket limit cover; 204. Mold closing motor; 205. Sprocket transmission assembly; 206. Mold closing rotating rod; 207. Bevel gear transmission assembly; 208. Lifting threaded rod; 209. Lifting threaded sleeve; 200. Lifting plate; 210. Top mold mounting bracket; 211. Installation telescopic rod; 212. Installation spring; 213. Installation slider; 214. Installation sliding rod; 215. Fixing plate; 216. Installation pin; 217. Unlocking connecting rod; 218. Top mold body. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6This utility model provides a technical solution: a high-speed tool steel ingot demolding auxiliary device, including a demolding mechanism 1 and a demolding sliding plate 107 installed at the bottom of the demolding mechanism 1. A mold closing mechanism 2 is provided at the top of the demolding mechanism 1, and a top mold mounting bracket 210 is provided inside the mold closing mechanism 2. The demolding mechanism 1 includes a workbench 101, and a heat dissipation frame 102 is fixedly installed on the top of the workbench 101. Fixing blocks 103 are fixedly installed on both sides of the heat dissipation frame 102, and fixing bolts 104 are symmetrically threaded inside the two fixing blocks 103. A bottom mold body 105 is fixedly installed on the top of the heat dissipation frame 102. An ejector plate 106 with internal sliding connections and air vents is included. Demolding cylinders 108 are fixedly installed on both sides of the top of the demolding sliding plate 107. The two demolding cylinders 108 are fixedly connected to the worktable 101. Connecting rotating rods 109 are rotatably connected around the perimeter of the demolding sliding plate 107. A connecting sliding sleeve 110 is rotatably connected to the top of the connecting rotating rods 109. A connecting spring 111 is fixedly installed on one side of the connecting sliding sleeve 110. A connecting sliding rod 112 is slidably connected inside the connecting sliding sleeve 110. Both the connecting spring 111 and the connecting sliding rod 112 are fixedly connected to the worktable 101. A demolding device is fixedly installed at the center of the demolding sliding plate 107. A demolding air pump 113 is used. A demolding ejector rod 114 is fixedly installed around the demolding slide plate 107 near the demolding air pump 113. A demolding spring assembly 115 is fixedly installed on the top of the demolding ejector rod 114. The demolding spring assembly 115 is fixedly installed on the bottom of the air hole ejector slide plate 106. A demolding slide cover 116 is fixedly installed on the outer side of the demolding slide plate 107 near the demolding ejector rod 114. The demolding slide cover 116 is slidably connected to the worktable 101 and the heat dissipation frame 102. The heat dissipation frame 102 and the bottom mold body 105 are fixedly installed using fixing bolts 104. Simultaneously, a demolding cylinder 108 drives the demolding slide plate 107 and the demolding ejector rod 114. 14. Lifting and moving: The demolding spring assembly 115 at the top of the demolding ejector rod 114 drives the air hole ejector slide 106 to lift and move. The air hole ejector slide 106 is used to demold the ingot. A certain airflow is generated by the demolding air pump 113. The airflow is used to demold the ingot through the air hole ejector slide 106. At the same time, when the demolding sliding cover 116 moves to the bottom of the heat dissipation frame 102, the heat of the bottom mold body 105 can be discharged from the air holes on both sides of the heat dissipation frame 102, thereby improving the heat dissipation effect of the bottom mold body 105 and facilitating better demolding of the ingot. The air holes inside the air hole ejector slide 106 are small and will not cause the ingot to flow out.

[0031] The mold closing mechanism 2 includes a mold closing lifting frame 201, which is fixedly installed on the top of the worktable 101. A sprocket limit cover 202 is fixedly installed on one side of the top of the mold closing lifting frame 201. A mold closing motor 203 is fixedly installed on one side inside the sprocket limit cover 202. A sprocket transmission assembly 204 is fixedly connected to the output end of the mold closing motor 203. Mold closing rotating rods 205 are symmetrically installed on the outer side of the sprocket transmission assembly 204. Both ends of the two mold closing rotating rods 205 are fixedly installed with bevel gear transmission assemblies. 206. Each of the four bevel gear transmission assemblies 206 has a fixedly installed lifting threaded rod 207 at its bottom. Each of the four lifting threaded rods 207 has a threadedly connected lifting threaded sleeve 208 on its outer side. A lifting plate 209 is fixedly installed between the four lifting threaded sleeves 208. A top mold mounting bracket 210 is fixedly installed at the bottom of the lifting plate 209. Installation telescopic rods 211 are symmetrically installed on both sides of the inside of the top mold mounting bracket 210. Installation springs 212 are provided on the outer side of the installation telescopic rods 211. The installation telescopic rods 211 and... A mounting slider 213 is fixedly mounted to the end of the mounting spring 212. A mounting sliding rod 214 is fixedly mounted to the outside of the mounting slider 213. A fixing plate 215 is fixedly mounted to the end of the mounting sliding rod 214. A mounting pin 216 is fixedly mounted to the bottom of the fixing plate 215. An unlocking connecting rod 217 is fixedly mounted between the two fixing plates 215. The top mold body 218 is engaged between the mounting pins 216. The mold closing motor 203 drives the sprocket transmission assembly 204 and the mold closing rotating rod 205 to rotate. The mold closing rotating rod 205 drives the bevel gear transmission assembly 206 and the lifting threaded rod 207 to rotate. At the same time, the lifting threaded sleeve 208 drives the lifting plate 209, the top mold mounting bracket 210 and the top mold body 218 to move up and down, thereby realizing the merging or separation of the top mold body 218 and the bottom mold body 105. By pulling the unlocking connecting rod 217, the fixing plate 215 and the mounting sliding rod 214 are moved. When the mounting pin 216 is separated from the top mold body 218, the installation and disassembly of the top mold body 218 can be realized.

[0032] Working principle: Before using this high-speed tool steel ingot demolding auxiliary device, it is necessary to check the overall condition of the device to ensure it can operate normally. Figure 1 - Figure 6As shown, firstly, the heat dissipation frame 102 and the bottom mold body 105 are installed and fixed using fixing bolts 104. Simultaneously, the demolding cylinder 108 drives the demolding sliding plate 107 and the demolding ejector rod 114 to move up and down. The demolding spring assembly 115 at the top of the demolding ejector rod 114 drives the air hole ejection slide plate 106 to move up and down, achieving demolding of the ingot using the air hole ejection slide plate 106. A certain airflow is generated by the demolding air pump 113, and the airflow is used to demold the ingot through the air hole ejection slide plate 106. Simultaneously, when the demolding sliding cover 116 moves to the bottom of the heat dissipation frame 102, the heat of the bottom mold body 105 can be discharged from the air holes on both sides of the heat dissipation frame 102, thereby improving the heat dissipation effect of the bottom mold body 105 and facilitating heat dissipation. To facilitate better demolding of the ingot, the pores inside the ejector plate 106 are small, preventing ingot leakage. Secondly, the mold closing motor 203 drives the sprocket transmission assembly 204 and the mold closing rotating rod 205 to rotate, which in turn drives the bevel gear transmission assembly 206 and the lifting threaded rod 207 to rotate. At the same time, the lifting threaded sleeve 208 drives the lifting plate 209, the top mold mounting bracket 210, and the top mold body 218 to move up and down, thereby realizing the merging or separation of the top mold body 218 and the bottom mold body 105. By pulling the unlocking connecting rod 217, the fixing plate 215 and the mounting sliding rod 214 are moved. When the mounting pin 216 separates from the top mold body 218, the installation and disassembly of the top mold body 218 can be realized.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A demolding auxiliary device for high-speed tool steel ingots, comprising a demolding mechanism (1) and a demolding sliding plate (107) installed at the bottom of the demolding mechanism (1). The demolding mechanism (1) is provided with a mold closing mechanism (2) at its top, and a top mold mounting bracket (210) is provided inside the mold closing mechanism (2). Its features are, Also includes: The demolding mechanism (1) includes a workbench (101), a heat dissipation frame (102) is fixedly installed on the top of the workbench (101), and a fixing block (103) is fixedly installed on both sides of the heat dissipation frame (102). The two fixing blocks (103) are symmetrically threaded with fixing bolts (104). The bottom mold body (105) is fixedly installed on the top of the heat dissipation frame (102), and the bottom mold body (105) is slidably connected to the air hole ejection slide plate (106). Among them, demolding cylinders (108) are fixedly installed on both sides of the top of the demolding sliding plate (107), and the two demolding cylinders (108) are fixedly connected to the worktable (101).

2. The high-speed tool steel ingot demolding auxiliary device according to claim 1, characterized in that: The demolding sliding plate (107) is rotatably connected to a connecting rotating rod (109) around its perimeter. A connecting sliding sleeve (110) is rotatably connected to the top of the connecting rotating rod (109). A connecting spring (111) is fixedly installed on one side of the connecting sliding sleeve (110). A connecting sliding rod (112) is slidably connected inside the connecting sliding sleeve (110). Both the connecting spring (111) and the connecting sliding rod (112) are fixedly connected to the worktable (101).

3. The high-speed tool steel ingot demolding auxiliary device according to claim 2, characterized in that: A demolding air pump (113) is fixedly installed at the center of the demolding sliding plate (107). A demolding ejector rod (114) is fixedly installed around the demolding sliding plate (107) near the demolding air pump (113). A demolding spring assembly (115) is fixedly installed on the top of the demolding ejector rod (114). The demolding spring assembly (115) is fixedly installed at the bottom of the air hole ejector slide plate (106). A demolding sliding cover (116) is fixedly installed on the outside of the demolding sliding plate (107) near the demolding ejector rod (114). The demolding sliding cover (116) is slidably connected to the worktable (101) and the heat dissipation frame (102).

4. The high-speed tool steel ingot demolding auxiliary device according to claim 1, characterized in that: The mold closing mechanism (2) includes a mold closing lifting frame (201), which is fixedly installed on the top of the workbench (101). A sprocket limit cover (202) is fixedly installed on one side of the top of the mold closing lifting frame (201). A mold closing motor (203) is fixedly installed on one side inside the sprocket limit cover (202). A sprocket transmission assembly (204) is fixedly connected to the output end of the mold closing motor (203).

5. The high-speed tool steel ingot demolding auxiliary device according to claim 4, characterized in that: The outer side of the sprocket drive assembly (204) is symmetrically equipped with mold closing rotating rods (205). Both ends of the two mold closing rotating rods (205) are fixedly equipped with bevel gear drive assemblies (206). The bottom of the four bevel gear drive assemblies (206) is fixedly equipped with lifting threaded rods (207). The outer side of the four lifting threaded rods (207) is threadedly connected with lifting threaded sleeves (208). The lifting plate (209) is fixedly installed between the four lifting threaded sleeves (208).

6. The high-speed tool steel ingot demolding auxiliary device according to claim 5, characterized in that: The top mold mounting bracket (210) is fixedly installed at the bottom of the lifting plate (209). The top mold mounting bracket (210) has symmetrically installed telescopic rods (211) on both sides inside. The telescopic rods (211) are provided with mounting springs (212) on the outside. The ends of the telescopic rods (211) and the mounting springs (212) are fixedly installed with mounting sliders (213). The mounting sliders (213) are fixedly installed with mounting sliding rods (214) on the outside.

7. The high-speed tool steel ingot demolding auxiliary device according to claim 6, characterized in that: A fixing plate (215) is fixedly installed at the end of the mounting sliding rod (214), and a mounting pin (216) is fixedly installed at the bottom of the fixing plate (215). An unlocking connecting rod (217) is fixedly installed between the two fixing plates (215), and a top mold body (218) is engaged between the mounting pins (216).

Citation Information

Patent Citations

  • Pneumatic demoulding device for cast ingot

    CN217315832U