Integrated cutting head
By designing an integrated cutting head and combining cutting and hammering functions controlled by a robotic arm, the problem of manually hammering to remove workpieces has been solved, achieving automated production, improving efficiency, and extending the service life of cutting tools.
Patent Information
- Application Number
- CN202520417668.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-11
AI Technical Summary
In existing technologies, when the workpiece needs to have parts such as the sprue, slag bag, and sprue removed after die casting, it mainly relies on manual hammering, which results in high labor intensity, low efficiency, and safety risks, making it difficult to achieve automated production.
Design an integrated cutting head that combines a robotic arm-controlled cutting structure with a hammering structure, integrating cutting and hammering functions. A lubrication structure is set on the cutting structure, including a cutting motor, a cutting saw blade, a lubrication nozzle, and a hammering structure, to achieve automated cutting and lubrication.
It improves the automation of the workpiece removal process, reduces manual intervention, increases work efficiency, reduces saw blade wear and temperature, and extends the service life of the tools.
Smart Images

Figure CN223819742U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an integrated cutting head, belonging to the technical field of cutting equipment. Background Technology
[0002] After the workpiece is die-cast, in addition to the casting itself, it also includes parts that need to be processed and removed, such as the sprue, slag bag, and material handle. In most cases, saw blade cutting is used for this process. However, for some parts that are difficult to cut, manual hammering is usually used for removal. Due to manual involvement, it is difficult to automate the entire cutting and removal process, resulting in high labor intensity, low efficiency, and certain dangers for workers. Utility Model Content
[0003] The purpose of this invention is to provide an integrated cutting head to solve the above-mentioned problems.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an integrated cutting head, the integrated cutting head comprising:
[0005] Mounted base, suitable for connection with robotic arms;
[0006] The cutting structure includes a cutting motor mounted on the fixed base and a cutting saw blade mounted on the output shaft of the cutting motor.
[0007] The lubrication structure includes a protective assembly disposed on the fixed base and sleeved on the top of the cutting saw blade, and a lubrication nozzle disposed on the protective assembly. The lubrication nozzle is disposed on the top of the protective assembly and sprays lubricating liquid toward the inside of the protective assembly.
[0008] A hammering structure is provided on the fixed base and located on the side away from the cutting saw blade. The hammering structure is used to hammer away the uncut portion of the workpiece by the cutting structure.
[0009] Furthermore, the hammering structure includes a hammer head and a connecting plate connected between the hammer head and the fixed base. The connecting plate extends horizontally, and the hammer head is fixed vertically at the end of the connecting plate and is aligned with the force application direction of the manipulator.
[0010] Furthermore, the end of the hammer head is a right-angled trapezoid.
[0011] Furthermore, the protective assembly includes a protective sleeve suspended and fitted over the top of the cutting saw blade and a connecting bracket connecting the protective sleeve and the mounting base.
[0012] Furthermore, the top of the protective sleeve has an opening, and the lubrication nozzle is fixed on the protective sleeve and suspended directly above the opening.
[0013] Furthermore, baffles are inclinedly arranged on both sides of the opening, and the ends of the baffles extend to the bottom of the lubrication nozzle.
[0014] Furthermore, the mounting base includes a connecting flange and a fixing plate disposed at the end of the connecting flange.
[0015] Furthermore, the cutting structure and the hammering structure are respectively fixed to the bottom of the fixed plate and extend from two adjacent sides of the fixed plate.
[0016] The beneficial effects of this utility model are as follows: This application achieves automatic cutting and hammering functions by setting an integrated cutting head that combines a robotic arm-controlled cutting structure with a hammering structure, thereby improving work efficiency and reducing manual intervention. At the same time, the lubrication structure set on the cutting structure can effectively improve cutting efficiency, reduce the temperature and wear of the cutting saw blade, and the lubricant can significantly extend the service life of the tool.
[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of an integrated cutting head according to one embodiment.
[0019] Figure 2 for Figure 1 A schematic diagram of the axial structure of the integrated cutting head. Detailed Implementation
[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Furthermore, in this utility model, unless otherwise explicitly specified and limited, "on" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact through an intermediate medium.
[0024] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] Please refer to Figures 1 to 2 An embodiment of this application shows an integrated cutting head, which includes a fixed base 10, a cutting structure 20, a lubrication structure 30, and a hammering structure 40.
[0026] The mounting base 10 is suitable for connection with a robotic arm; wherein the robotic arm is existing technology and is used to control the cutting angle and hammering angle of the integrated cutting head, etc.
[0027] The cutting structure 20 includes a cutting motor 21 mounted on a fixed base 10 and a cutting saw blade 22 mounted on the output shaft of the cutting motor 21.
[0028] The lubrication structure 30 includes a protective component mounted on the fixed base 10 and sleeved on the top of the cutting saw blade 22, and a lubrication nozzle 32 mounted on the protective component. The lubrication nozzle is located on the top of the protective component and sprays lubricating fluid into the protective component. In this embodiment, the lubricating fluid is lubricating oil, which is connected to the lubrication nozzle 32 by a lubricating oil supply device to lubricate and cool the saw blade when it is working.
[0029] The hammering structure 40 is mounted on the fixed base 10 and located on the side away from the cutting saw blade 22. The hammering structure 40 is used to hammer away the uncut portion of the workpiece from the cutting structure 20.
[0030] In this embodiment, the hammering structure 40 includes a hammer head 42 and a connecting plate 41 connecting the hammer head 42 and the fixed base 10. The connecting plate 41 extends horizontally, and the hammer head 42 is fixed vertically to the end of the connecting plate 41 and aligned with the force direction of the robot arm. The connecting plate 41 is fixed to the fixed base 10 by a concave locking block 43 to increase the stability of the hammer head 42 structure. Simultaneously, keeping the hammer head 42 vertically aligned with the force direction of the robot arm improves the hammering effect.
[0031] In this embodiment, the end of the hammer head 42 is a right-angled trapezoid. The end of the hammer head 42 away from the connecting plate 41 is a right-angled trapezoid, and the inclined side is set close to the cutting motor 21. This design can reduce the contact area between the hammer head 42 and the object, thereby increasing the transmitted impact force and making the striking effect more significant.
[0032] In this embodiment, the protective assembly includes a protective sleeve 31 suspended and fitted over the top of the cutting saw blade 22, and a connecting frame 33 connecting the protective sleeve 31 and the fixing base 10. By fitting the protective sleeve 31 over the top of the saw blade, it is possible to prevent the flying of saw blade debris, which could cause damage to workers, workpieces, or machinery.
[0033] In this embodiment, the top of the protective sleeve 31 has an opening, and the lubrication nozzle 32 is fixed on the protective sleeve 31 and suspended directly above the opening. By suspending the lubrication nozzle 32 above the opening, the sprayed lubricating fluid can be blocked by the protective sleeve 31 and collected inside the protective sleeve 31 when the high-speed rotating saw blade splashes, so as to lubricate the saw blade.
[0034] In this embodiment, baffles 34 are inclinedly arranged on both sides of the opening, and the ends of the baffles 34 extend to the bottom of the lubrication nozzle 32. The opening is formed by a collapse from the top of the protective sleeve 31 toward the saw blade axis. The baffles 34 are formed by extending obliquely upward from the bottom of the opening on both sides of the protective sleeve 31 in the width direction, and extend to the bottom of the lubrication nozzle 32. This works in conjunction with the protective sleeve 31 to collect the lubricating fluid sprayed by the lubrication nozzle 32 and allow it to flow from the opening to the saw blade, thereby avoiding waste of lubricating fluid and improving the lubrication effect on the saw blade.
[0035] In this embodiment, the fixed base 10 includes a connecting flange and a fixing plate 13 disposed at the end of the connecting flange. The connecting flange includes a connecting pipe body 11 and flanges 12 fixedly connected to both ends of the connecting pipe body 11. Several fixing holes are evenly distributed around the flanges 12. Corresponding flanges 12 are provided on the robotic arm. This arrangement facilitates the connection and fixing of the two. At the same time, the saw blade and hammer head 42 can be adjusted to the optimal position in advance during installation and fixing, thereby reducing the angle that the robotic arm needs to rotate during operation.
[0036] In this embodiment, the cutting structure 20 and the hammering structure 40 are respectively fixed to the bottom of the fixing plate 13 and extend from two adjacent sides of the fixing plate 13. The fixing plate 13 is located at the end of the connecting flange away from the robot arm. By placing the cutting structure 20 and the hammering structure 40 at the bottom of the fixing plate 13, the saw blade and hammer head 42 are kept away from the robot arm, which can avoid interference from the movement of the robot arm during the cutting process, improve cutting accuracy and stability, and at the same time reduce the risk of contact between the operator and the cutting tools, thereby improving safety and reducing the possibility of accidental injury.
[0037] This application achieves automatic cutting and hammering functions by setting an integrated cutting head that combines a robotic arm-controlled cutting structure with a hammering structure, thereby improving work efficiency and reducing manual intervention. At the same time, the lubrication structure set on the cutting structure can effectively improve cutting efficiency, reduce the temperature and wear of the cutting saw blade, and the lubricant can significantly extend the service life of the tool.
[0038] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. An integrated cutting head, characterized in that, The integrated cutting head includes: Mounted base, suitable for connection with robotic arms; The cutting structure includes a cutting motor mounted on the fixed base and a cutting saw blade mounted on the output shaft of the cutting motor. The lubrication structure includes a protective component disposed on the fixed base and sleeved on the top of the cutting saw blade, and a lubrication nozzle disposed on the protective component. The lubrication nozzle is disposed on the top of the protective component and sprays lubricating liquid toward the inside of the protective component. A hammering structure is provided on the fixed base and located on the side away from the cutting saw blade. The hammering structure is used to hammer away the uncut portion of the workpiece by the cutting structure.
2. The integrated cutting head as described in claim 1, characterized in that, The hammering structure includes a hammer head and a connecting plate connected between the hammer head and the fixed base. The connecting plate extends horizontally, and the hammer head is fixed vertically at the end of the connecting plate and is aligned with the force direction of the manipulator.
3. The integrated cutting head as described in claim 2, characterized in that, The end of the hammer head is a right-angled trapezoid.
4. The integrated cutting head as described in claim 1, characterized in that, The protective assembly includes a protective sleeve suspended and fitted over the top of the cutting saw blade and a connecting frame connecting the protective sleeve and the mounting base.
5. The integrated cutting head as described in claim 4, characterized in that, The protective sleeve has an opening at the top, and the lubrication nozzle is fixed to the protective sleeve and suspended directly above the opening.
6. The integrated cutting head as described in claim 5, characterized in that, The opening is provided with inclined baffles on both sides, and the ends of the baffles extend to the bottom of the lubrication nozzle.
7. The integrated cutting head as described in claim 1, characterized in that, The mounting base includes a connecting flange and a fixing plate disposed at the end of the connecting flange.
8. The integrated cutting head as described in claim 7, characterized in that, The cutting structure and the hammering structure are respectively fixed to the bottom of the fixed plate and extend from two adjacent sides of the fixed plate.