Welding carrier
By designing a positioning and wire management mechanism for the welding carrier, the problem of multiple positioning of the motherboard in the existing technology was solved, realizing efficient welding operation and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423294300.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing technologies, some motherboards require soldering two rows of wires of different lengths, which cannot be soldered simultaneously. This results in the need for multiple positioning operations, leading to a waste of personnel and time, low efficiency, and high labor requirements.
A welding carrier is designed, comprising a carrier body, a positioning mechanism, and first and second wire handling mechanisms. By rotating the positioning mechanism and the wire handling mechanism, different leads of the workpiece to be welded are positioned and guided for welding, thus avoiding multiple positioning operations.
This technology enables single-time positioning of the parts to be welded, improving welding efficiency, reducing the risk of operator error, and increasing production efficiency and product yield.
Smart Images

Figure CN223819940U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of vehicle technology, and more particularly to a welding vehicle. Background Technology
[0002] In existing technologies, some motherboards have two rows of wires that need to be soldered, and these two rows of wires are of different lengths. Since the soldering positions are different, they cannot be soldered at the same time. The relevant technologies require that the parts to be soldered be placed in one carrier for soldering and then placed in another carrier for soldering. This operation method requires the parts to be soldered to be positioned twice, which will result in a waste of personnel and time, low efficiency and high labor demand. Utility Model Content
[0003] This application provides a welding carrier to solve the problem of the tedious operation of repeatedly positioning and arranging the workpiece to be welded.
[0004] The welding carrier according to this application includes:
[0005] The carrier body is used to carry the workpiece to be welded and the welding plate. The welding plate has a first welding part and a second welding part. The workpiece to be welded has a first lead and a second lead. The first welding part is configured to correspond to the first lead, and the second welding part is configured to correspond to the second lead.
[0006] A positioning mechanism is rotatably mounted on the carrier body. The positioning mechanism includes a positioning block. Rotation of the positioning mechanism can cause the positioning block to move away from or abut against the workpiece to be welded.
[0007] A first cable management mechanism is rotatably mounted on the carrier body. The first cable management mechanism has a first pressing member that allows the first lead wire to abut against the first welding part.
[0008] The second cable management mechanism is detachably mounted on the carrier body. The second cable management mechanism has a second pressing member that allows the second lead wire to abut against the second welding part. The second cable management mechanism is located between the first cable management mechanism and the positioning mechanism.
[0009] According to the welding carrier of this application, the first pressing member is provided with a first wire distribution groove and a wire management groove. The first wire distribution groove is configured to hold the first lead wire. The wire management groove is offset from the first wire distribution groove. The wire management groove is used for the second lead wire to be inserted to avoid the first welding part.
[0010] Optionally, the first pressing member is provided with a boss, and the first branch groove and the cable management groove are both provided on the boss.
[0011] According to the welding carrier of this application, after the second wire management mechanism is moved away from the carrier body, the first pressing member can abut the first lead wire against the first welding part.
[0012] According to the welding carrier of this application, the second pressing member is provided with a second branch groove, which is used to hold the second lead wire.
[0013] Optionally, the second cable management mechanism includes a support member that can be engaged with the carrier body. The second pressing member is rotatably connected to the support member. The second pressing member includes a first pressing part and a second pressing part. The first pressing part is provided with the second cable distribution groove. The second pressing part is located above the first pressing part. The front end of the second pressing part can directly press against the second lead wire.
[0014] Optionally, the positioning mechanism includes a third pressing member and a first positioning member connected to each other. The third pressing member can press against the workpiece to be welded. The first positioning member includes a positioning part located on the side of the third pressing member near the second welding part. The positioning part is used to abut and limit the end of the second lead.
[0015] The welding carrier according to this application further includes a first fixing mechanism, which is rotatably disposed on the carrier body. The carrier body is provided with a snap-fit groove for snapping the welding plate, and the first fixing mechanism is used to limit the position of the workpiece to be welded.
[0016] The welding carrier according to this application further includes a second fixing mechanism, which is rotatably disposed on the carrier body. The rotation axes of the second fixing mechanism and the first fixing mechanism are respectively located on both sides of the snap-fit groove. The second fixing mechanism includes a locking member, which locks against the first fixing mechanism when the second fixing mechanism is engaged with the carrier body.
[0017] Optionally, the second fixing mechanism includes a second positioning member. When the second fixing mechanism fixes the workpiece to be welded, the second positioning member is located between the first wire management mechanism and the positioning mechanism, and the first wire management mechanism can press against the second positioning member.
[0018] The technical solutions provided in this application have the following advantages compared with the prior art:
[0019] The welding carrier provided in this embodiment carries a workpiece to be welded and a welding plate. The welding plate has a first welding portion and a second welding portion. The workpiece to be welded has a first lead wire and a second lead wire. The first lead wire needs to be welded to the first welding portion, and the second welding portion needs to be welded to the second lead wire. A positioning mechanism is rotatably connected to the carrier body. The positioning mechanism can be rotated to press against or avoid the welding plate. When it is necessary to position the workpiece to be welded, the positioning mechanism is rotated so that the positioning block can press against the welding plate, thereby positioning the welding plate and ensuring that the welding plate is in the correct position during the welding process. After the welding plate is positioned, the first wire guiding mechanism is rotated to guide and position the first lead wire, so that the first lead wire is connected to the first welding portion. The first wire guiding mechanism facilitates welding. After welding, the first wire guiding mechanism is rotated to avoid the workpiece to be welded, and the second wire guiding mechanism is installed on the carrier body to guide and position the second lead wire, enabling it to contact the second welding part, thus facilitating welding and ensuring a good electrical connection during welding. After welding, the second wire guiding mechanism is removed from the carrier body, making it easier to remove the welded workpiece from the carrier body. In this way, the positioning mechanism positions the workpiece to be welded, the first wire guiding mechanism correctly guides the first lead wire and the first welding part to make contact, and then the second wire guiding mechanism correctly guides the second lead wire and the second welding part to make contact. This eliminates the need for multiple positioning of the workpiece to be welded, helping to shorten welding preparation time and improve production efficiency. Attached Figure Description
[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.
[0023] Figure 1 A perspective view of a welding carrier provided in an embodiment of this application;
[0024] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0025] Figure 3 A cross-sectional view of a welding carrier provided in an embodiment of this application;
[0026] Figure 4 for Figure 3 Enlarged view of point B in the middle;
[0027] Figure 5 A perspective view of a welding carrier for removing a second wire-removing mechanism provided in an embodiment of this application;
[0028] Figure 6 for Figure 5 Enlarged view of point C in the middle;
[0029] Figure 7 A perspective view of a first wire management mechanism of a welding carrier provided in an embodiment of this application;
[0030] Figure 8 A perspective view of a second wire management mechanism of a welding carrier provided in an embodiment of this application.
[0031] Explanation of reference numerals in the attached figures:
[0032] The vehicle body 10 includes a first positioning hole 11, a snap-fit groove 12, a positioning mechanism 20, a positioning block 21, a third pressing member 22, a first positioning member 23, a positioning part 231, a first cable management mechanism 30, a first pressing member 31, a first cable distribution groove 311, a cable management groove 312, a boss 313, a second positioning hole 32, a second cable management mechanism 40, a second pressing member 41, a first pressing part 411, a second pressing part 412, a second cable distribution groove 413, a support member 42, a first fixing mechanism 50, a second fixing mechanism 60, a locking member 61, a second positioning member 62, a component to be welded 2, a first lead wire 201, a second lead wire 202, a welding plate 3, a first welding part 301, and a second welding part 302. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0034] The following disclosure provides numerous different embodiments or examples for implementing various structures of the present invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples. Such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed.
[0035] For ease of description, spatial relative terms may be used in the text to describe the relative position or movement of one element or feature relative to another element or feature, as shown in the figure. These relative terms include, for example, "inside," "outside," "middle," "outer," "below," "below," "above," "front," "back," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure undergoes a positional flip, orientation change, or change of motion, these directional indications will change accordingly. For instance, an element described as "below other elements or features" or "below other elements or features" will subsequently be oriented "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions), and the spatial relative descriptors used in the text will be interpreted accordingly.
[0036] like Figure 1 , Figure 2 , Figure 5 as well as Figure 6 As shown, the welding carrier according to an embodiment of this application includes a carrier body 10, a positioning mechanism 20, a first wire management mechanism 30, and a second wire management mechanism 40.
[0037] Specifically, the carrier body 10 is used to carry the workpiece 2 to be welded and the welding plate 3. The welding plate 3 has a first welding part 301 and a second welding part 302. The workpiece 2 to be welded has a first lead wire 201 and a second lead wire 202. The first welding part 301 is configured to correspond to the first lead wire 201, and the second welding part 302 is configured to correspond to the second lead wire 202. The positioning mechanism 20 is rotatably mounted on the carrier body 10. The positioning mechanism 20 includes a positioning block 21. Rotation of the positioning mechanism 20 can move the positioning block 21 away from or against the workpiece. The receiving welding part 2; the first cable management mechanism 30 is rotatably mounted on the carrier body 10, the first cable management mechanism 30 has a first pressing member 31, the first pressing member 31 can make the first lead wire 201 abut against the first welding part 301; the second cable management mechanism 40 is detachably mounted on the carrier body 10, the second cable management mechanism 40 has a second pressing member 41, the second pressing member 41 can make the second lead wire 202 abut against the second welding part 302, the second cable management mechanism 40 is located between the first cable management mechanism 30 and the positioning mechanism 20.
[0038] In detail, the welding carrier is used to position the workpiece 2 to be welded and the welding plate 3 to assist the welding equipment in welding the workpiece 2 to be welded and the welding plate 3. The welding plate 3 is provided with a first welding part 301 and a second welding part 302. The workpiece 2 to be welded is provided with a first lead wire 201 and a second lead wire 202. The first lead wire 201 needs to be welded together with the first welding part 301, and the second lead wire 202 needs to be welded together with the second welding part 302.
[0039] The carrier body 10 is used to carry the workpiece 2 to be welded and the welding plate 3. When it is necessary to position the welding plate 3 and the workpiece 2 to be welded, the welding plate 32 must first be placed at the corresponding position on the carrier body 10, and then the workpiece 2 to be welded is positioned.
[0040] The positioning mechanism 20 is rotatably connected to the carrier body 10. When it is necessary to place the welding plate 3 on the carrier body 10 or to remove the processed welding plate 3, the positioning mechanism 20 is rotated to avoid the welding plate 3. When it is necessary to position the welding plate 3, the positioning mechanism 20 is rotated so that the positioning block 21 can press against the welding plate 3, thereby positioning the welding plate 3 and ensuring that the welding plate 3 is in the correct position during the welding process.
[0041] The first wire management mechanism 30 and the second wire management mechanism 40 are both used to cooperate with the positioning mechanism 20 to position the workpiece 2 to be welded. The first wire management mechanism 30 is used to abut the first lead wire 201 with the first welding part 301, and the second wire management mechanism 40 is used to abut the second lead wire 202 with the second welding part 302. In this process, it is necessary to ensure an effective electrical connection between the lead wire (first lead wire 201 and second lead wire 202) and the welding part (first welding part 301 and second welding part 302). The first wire management mechanism 30 is rotatably connected to the carrier body 10, and the second wire management mechanism 40 is detachably connected to the carrier body 10. When welding the workpiece 2, there is a sequence. The first wire management mechanism 30 is rotated to position the first lead wire 201 and the first welding part 301. After welding is completed, the first wire management mechanism 30 needs to be rotated to a position to avoid the second wire management mechanism 40, and then the second wire management mechanism 40 is installed on the carrier body 10. The second wire management mechanism 40 is located between the first wire management mechanism 30 and the positioning mechanism 20. After the second wire management mechanism 40 abuts and positions the second lead wire 202 and the second welding part 302, welding is performed using welding equipment. After welding, the second wire management mechanism 40 is removed from the carrier body 10. During the two wire management processes, the positions of the workpiece 2 to be welded and the welding plate 3 remain unchanged, and the position of the positioning mechanism 20 also remains unchanged.
[0042] The following describes a specific operational procedure to illustrate the cooperation between the various organizations:
[0043] The first wire management mechanism 30 is rotated to the clearance position, the second wire management mechanism 40 is removed from the carrier body 10, the positioning mechanism 20 is rotated to the clearance position, the welding plate 3 is placed on the corresponding position on the carrier body 10, the positioning mechanism 20 is rotated so that the positioning block 21 presses against the welding plate 3 to position the welding plate 3, the first wire management mechanism 30 is rotated to align and position the first lead wire 201 and the first welding part 301, and the first lead wire 201 and the first welding part 301 are welded together with the welding equipment. After the welding is completed, the first wire management mechanism 30 is rotated to the clearance position, and the second wire management mechanism 40 is installed on the carrier body 10 to align and position the second lead wire 202 and the second welding part 302. The second lead wire 202 and the second welding part 302 are welded together with the welding equipment. After the welding is completed, the second wire management mechanism 40 is removed from the carrier body 10, the positioning mechanism 20 is rotated to the clearance position, and the welding plate 3 is taken out and the next part to be welded 2 and the welding plate 3 are placed in.
[0044] It should be noted that when the positioning mechanism 20 is rotatably connected to the carrier body 10, it can be done using a bearing or a rotating pin to connect the bottom or center of the positioning mechanism 20 to the corresponding position of the carrier body 10. In this way, the positioning mechanism 20 can rotate freely around the connection point, and when the positioning mechanism 20 rotates, the positioning block 21 can move away from the workpiece 2 to be welded at different angles. Of course, the positioning mechanism 20 can also be rotatably connected to the carrier body 10 through a combination of gears and racks.
[0045] When the first cable management mechanism 30 is rotatably connected to the vehicle body 10, it can be connected to the bottom or center of the first cable management mechanism 30 with the corresponding position of the vehicle body 10 by means of bearings or rotating pins, so that the first cable management mechanism 30 can rotate freely around the connection point. Of course, the first cable management mechanism 30 can also be rotatably connected to the vehicle body 10 by a combination of gears and racks.
[0046] According to the welding carrier of this application embodiment, after the workpiece 2 to be welded is positioned, the first wire management mechanism 30 is rotated to guide and position the first lead wire 201, so that the first lead wire 201 contacts the first welding part 301, thereby facilitating welding. After welding, the first wire management mechanism 30 is rotated to avoid the workpiece 2 to be welded, and the second wire management mechanism 40 is installed on the carrier body 10 to guide and position the second lead wire 202, so that the second lead wire 202 can contact the second welding part 302, thereby facilitating welding and ensuring electrical connection during welding. Good. After welding, the second wire management mechanism 40 is removed from the carrier body 10, making it easier to remove the welded workpiece from the carrier body 10. In this way, the positioning mechanism 20 positions the welding plate 3, the first wire management mechanism 30 guides the first lead wire 201 and the first welding part 301 to make correct contact, and then the second wire management mechanism 40 guides the second lead wire 202 and the second welding part 302 to make correct contact. This eliminates the need for multiple positioning operations on the workpiece 2 to be welded, helping to shorten welding preparation time and improve production efficiency. Furthermore, since the first wire management mechanism 30 can only move into place when the second wire management mechanism 40 is removed from the carrier body 10, it also helps reduce operator errors, ensures the correctness of the operation process, and thus improves the product yield.
[0047] like Figure 3 , Figure 4 as well as Figure 7 As shown, in the welding carrier according to the embodiment of this application, the first pressing member 31 is provided with a first wire distribution groove 311 and a wire management groove 312. The first wire distribution groove 311 is configured to hold the first lead wire 201. The wire management groove 312 is offset from the first wire distribution groove 311. The wire management groove 312 is used for the second lead wire 202 to be inserted to avoid the first welding part 301.
[0048] In detail, the first pressing member 31 is provided with a first wire-splitting groove 311 and a wire-organizing groove 312. The first wire-splitting groove 311 is configured to hold the first lead wire 201, so that the first lead wire 201 can be accurately positioned when welding. The wire-organizing groove 312 is staggered with the first wire-splitting groove 311, so that the second lead wire 202 can be separated from the first lead wire 201. This ensures that there are no obstacles during the contact between the first lead wire 201 and the first welding part 301, and can ensure that the first lead wire 201 remains neat during the welding process, avoiding mutual entanglement or misalignment. The first wire-splitting groove 311 and the wire-organizing groove 312 improve the efficiency and accuracy of welding by fixing the first lead wire 201 and separating the second lead wire 202.
[0049] In some embodiments, the first branch groove 311 extends in a straight direction to separate the first leads 201 of the workpiece 2 to be welded, ensuring that each first lead 201 can be processed independently.
[0050] like Figure 7 As shown, in some embodiments, the first pressing member 31 is provided with a boss 313, and the first branching groove 311 and the cable management groove 312 are both provided on the boss 313.
[0051] In detail, the boss 313 provides additional fixing function, which helps to prevent the bending or deformation of the workpiece 2 to be welded. During the welding process, the welding plate 3 may be affected by thermal stress. The boss 313 can increase the rigidity and stability of the welding plate 3, ensuring the smooth progress of the welding process. The boss 313 can also act as a guide, helping the first branch groove 311 to more accurately align and position the first lead wire 201, thereby improving the accuracy and quality of the welding.
[0052] like Figure 5 and Figure 7 As shown, in the welding carrier according to the embodiment of this application, the carrier body 10 is provided with a first positioning hole 11, and the first wire management mechanism 30 is provided with a second positioning hole 32, and the first positioning hole 11 and the second positioning hole 32 can be aligned.
[0053] In the above embodiments, since the first wire management mechanism 30 and the carrier body 10 are rotatably connected, a certain gap may exist between them to facilitate installation and allow the first wire management mechanism 30 to rotate freely. The first positioning hole 11 and the second positioning hole 32 allow for a more accurate determination of the position between the carrier body 10 and the first wire management mechanism 30. When the first wire management mechanism 30 rotates to abut the first lead wire 201 against the first welding part 301, the relative positional relationship between the first lead wire 201 and the first welding part 301 can be precisely adjusted by aligning the first positioning hole 11 and the second positioning hole 32. This improves the positioning accuracy between the first lead wire 201 and the first welding part 301, ensuring the accuracy of the welding position and thus improving the welding quality. Simultaneously, the installation and adjustment of the first wire management mechanism 30 become more convenient and faster. Simply aligning and connecting the first positioning hole 11 and the second positioning hole 32 completes the further micro-precision positioning between the first wire management mechanism 30 and the carrier body 10, simplifying the adjustment process, improving production efficiency, and reducing installation and positioning time. In addition, the accurate positioning between the first positioning hole 11 and the second positioning hole 32 can improve the stability of the first wire management mechanism 30 when welding between the first lead wire 201 and the first welding part 301, and reduce shaking or movement.
[0054] like Figure 8 As shown, in the welding carrier according to the embodiment of this application, the second pressing member 41 is provided with a second branch groove 413, which is used to insert the second lead 202.
[0055] In the above embodiments, the second wire divider 413 can effectively separate and straighten the wire cores after tinning, improve the efficiency of tinning and wire management, and also ensure that the second leads 202 do not stick together, making it convenient for users to operate, ensuring that the second leads 202 are neatly arranged during the soldering process, and improving the soldering quality.
[0056] In some embodiments, the second branch groove 413 extends in a straight line and is usually designed as a V-shaped or U-shaped groove to securely engage the second lead 202. The width of the groove needs to be set appropriately to facilitate the adjustment and disassembly of the second lead 202 during subsequent operations.
[0057] like Figure 1 , Figure 3 , Figure 4 and Figure 8As shown, in some embodiments, the second cable management mechanism 40 includes a support member 42, which can be snapped into the carrier body 10. The second pressing member 41 is rotatably connected to the support member 42. The second pressing member 41 includes a first pressing part 411 and a second pressing part 412. The first pressing part 411 is provided with a second cable distribution groove 413. The second pressing part 412 is located above the first pressing part 411. The front end of the second pressing part 412 can directly press against the second lead wire 202.
[0058] In the above embodiment, the support member 42 is connected to the carrier body 10 by a snap-fit connection, so that the second wire management mechanism 40 can be stably fixed on the carrier body 10, providing a reliable foundation for the entire welding carrier. At the same time, the support member 42 also has a guiding function, helping the first pressing part 411 and the second pressing part 412 to better position the second lead wire 202. The first pressing part 411 enables the second lead wire 202 to be precisely aligned with the second welding part 302, while the second pressing part 412 applies pressure to the second lead wire 202, ensuring close contact between the second lead wire 202 and the second welding part 302, thereby improving the stability and efficiency of welding and avoiding welding problems caused by the misalignment of the second lead wire 202.
[0059] The second pressing part 412 is rotatably connected to the support member 42. This allows the angle and position of the second pressing part 41 to be adjusted according to actual welding requirements. When the second wire management mechanism 40 positions and fixes the second lead wire 202, the first pressing part 411 first separates and guides the second lead wire 202, and then the second pressing part 412 is rotated to press the second lead wire 202 and the second welding part 302 together. This better adapts to the parts 2 to be welded with different shapes, sizes and welding requirements. The rotatable connection between the second pressing part 412 and the support member 42 allows the operator to easily move and adjust the position and angle of the second pressing part 41.
[0060] like Figure 3 and Figure 4 As shown, in some embodiments, the positioning mechanism 20 includes a third pressing member 22 and a first positioning member 23 connected to each other. The third pressing member 22 can press against the workpiece 2 to be welded. The first positioning member 23 includes a positioning part 231, which is located on the side of the third pressing member 22 near the second welding part 302. The positioning part 231 is used to abut and limit the end of the second lead 202.
[0061] In detail, the main function of the third pressing member 22 is to fix the workpiece 2 to be welded by applying pressure, so as to ensure that the position of the welding plate 3 does not change during the welding process, and to avoid poor welding or defects caused by the movement of the welding plate 3. The first positioning member 23 and the third pressing member 22 are connected to each other, and can provide positioning for the second lead 202. The first positioning member 23 is used to abut and limit the end of the second lead 202, thereby ensuring that the second lead 202 can be accurately connected to the second welding part 302 during the welding process, enhancing the accuracy and consistency of the welding. The positioning part 231, as part of the first positioning member 23, further ensures that the second lead 202 remains in the correct position during the welding process, effectively preventing the end of the second lead 202 from shifting during welding, and ensuring the smooth progress of the welding process.
[0062] like Figure 1 and Figure 5 As shown, the welding carrier according to the embodiment of this application further includes a first fixing mechanism 50, which is rotatably disposed on the carrier body 10. The carrier body 10 is provided with a snap-fit groove 12 for snapping the welding plate 3, and the first fixing mechanism 50 is used to limit the position of the workpiece 2 to be welded.
[0063] In detail, the carrier body 10 is provided with a snap-fit groove 12, the shape and size of which match the welding plate 3, thereby providing stable support and precise positioning for the welding plate 3. This facilitates the subsequent positioning of the workpiece 2 to be welded by the first fixing mechanism 50. The first fixing mechanism 50 applies pressure or clamping force to firmly restrict the workpiece 2 to be welded onto the welding plate 3. The first fixing mechanism 50 and the snap-fit groove 12 together ensure that the positions of the workpiece 2 to be welded and the welding plate 3 remain unchanged during the welding process, preventing the workpiece 2 to be welded or the welding plate 3 from being misaligned due to external force or vibration, reducing welding errors and improving welding quality.
[0064] The carrier body 10 can be equipped with replaceable standard carriers. Multiple standard carriers are provided with snap-fit slots 12 of different shapes and sizes. By replacing different carriers, the welding carrier can adapt to welding plates 3 of different sizes.
[0065] According to the welding carrier of the present application embodiment, the cooperation of the stable first fixing mechanism 50 and the snap-fit groove 12 enables the workpiece 2 to be welded and the welding plate 3 to maintain the correct position during the welding process, reduce welding errors, and improve welding quality. The snap-fit groove 12 can ensure that the user can quickly place and fix the welding plate 3, which is simple to operate and saves time. The rotation setting of the first fixing mechanism 50 also increases the flexibility of operation and reduces human error.
[0066] like Figure 1 and Figure 2As shown, the welding carrier according to the embodiment of this application further includes a second fixing mechanism 60, which is rotatably disposed on the carrier body 10. The rotation shafts of the second fixing mechanism 60 and the first fixing mechanism 50 are respectively located on both sides of the snap-fit groove 12. The second fixing mechanism 60 includes a locking member 61. When the second fixing mechanism 60 is engaged with the carrier body 10, the locking member 61 is locked onto the first fixing mechanism 50.
[0067] In detail, the rotation shafts of the second fixing mechanism 60 and the first fixing mechanism 50 are located on both sides of the snap-fit groove 12. In this way, the workpiece 2 to be welded can be fixed first by the first fixing mechanism 50, and when the second fixing mechanism 60 is fastened to the carrier body 10, the locking member 61 locks onto the first fixing mechanism 50, which can effectively prevent the first fixing mechanism 50 from moving or loosening during the welding process, so that the workpiece 2 to be welded can maintain precise positioning with the welding plate 3 during the welding process. Through the locking action of the locking member 61, the first fixing mechanism 50 can be effectively prevented from loosening or falling off due to accidental collision or operational errors, which further improves the reliability of fixing the workpiece 2 to be welded.
[0068] In some embodiments, the second fixing mechanism 60 includes a second positioning member 62. When the second fixing mechanism 60 fixes the workpiece 2 to be welded, the second positioning member 62 is located between the first wire management mechanism 30 and the positioning mechanism 20, and the first wire management mechanism 30 can press against the second positioning member 62.
[0069] In the above embodiments, when fixing the workpiece 2 to be welded, the first fixing mechanism 50 is first fixed to the workpiece 2 to be welded, and then the second fixing mechanism 60 is rotated to a fixed position to fix the workpiece 2 to be welded. At the same time, the locking member 61 locks the first fixing mechanism 50. During the welding process of the first lead wire 201, the first wire management mechanism 30 presses against the first lead wire 201 and at the same time presses the second positioning member 62, thereby locking the second fixing mechanism 60. In this way, by using the cooperation and locking between the various mechanisms, the accuracy of the relative position of the workpiece 2 to be welded and the welding plate 3 during the welding process is ensured, thereby improving the welding quality.
[0070] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “” used herein may also indicate the inclusion of the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated, unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.
[0071] Although terms such as first, second, third, etc., may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as the second element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.
[0072] The above are merely specific embodiments of this utility model, enabling those skilled in the art to understand or implement it. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this utility model. Therefore, this utility model is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A welding carrier, characterized in that, include: The carrier body (10) is used to carry the workpiece to be welded (2) and the welding plate (3). The welding plate (3) has a first welding part (301) and a second welding part (302). The workpiece to be welded (2) has a first lead (201) and a second lead (202). The first welding part (301) is configured to correspond to the first lead (201), and the second welding part (302) is configured to correspond to the second lead (202). Positioning mechanism (20), the positioning mechanism (20) is rotatably mounted on the carrier body (10), the positioning mechanism (20) includes a positioning block (21), the positioning mechanism (20) can rotate to make the positioning block (21) move away from or abut against the workpiece (2) to be welded; The first cable management mechanism (30) is rotatably mounted on the carrier body (10). The first cable management mechanism (30) has a first pressing member (31), which allows the first lead wire (201) to abut against the first welding part (301). The second cable management mechanism (40) is detachably mounted on the carrier body (10). The second cable management mechanism (40) has a second pressing member (41) which allows the second lead wire (202) to abut against the second welding part (302). The second cable management mechanism (40) is located between the first cable management mechanism (30) and the positioning mechanism (20).
2. The welding carrier according to claim 1, characterized in that, The first pressing member (31) is provided with a first wire distribution groove (311) and a wire management groove (312). The first wire distribution groove (311) is configured to hold the first lead wire (201). The wire management groove (312) is offset from the first wire distribution groove (311). The wire management groove (312) is used for the second lead wire (202) to be inserted to avoid the first welding part (301).
3. The welding carrier according to claim 2, characterized in that, The first pressing member (31) is provided with a boss (313), and the first branch groove (311) and the cable management groove (312) are both provided on the boss (313).
4. The welding carrier according to claim 1, characterized in that, After the second wire management mechanism (40) is moved away from the carrier body (10), the first pressing member (31) can abut the first lead wire (201) against the first welding part (301).
5. The welding carrier according to claim 1, characterized in that, The second pressing member (41) is provided with a second branch groove (413), which is used to insert the second lead wire (202).
6. The welding carrier according to claim 5, characterized in that, The second cable management mechanism (40) includes a support member (42), which can be engaged with the carrier body (10). The second pressing member (41) is rotatably connected to the support member (42). The second pressing member (41) includes a first pressing part (411) and a second pressing part (412). The first pressing part (411) is provided with the second cable distribution groove (413). The second pressing part (412) is located above the first pressing part (411). The front end of the second pressing part (412) can directly press against the second lead wire (202).
7. The welding carrier according to claim 6, characterized in that, The positioning mechanism (20) includes a third pressing member (22) and a first positioning member (23) connected to each other. The third pressing member (22) can press against the workpiece (2) to be welded. The first positioning member (23) includes a positioning part (231). The positioning part (231) is located on the side of the third pressing member (22) near the second welding part (302). The positioning part (231) is used to abut and limit the end of the second lead (202).
8. The welding carrier according to any one of claims 1-7, characterized in that, It also includes a first fixing mechanism (50), which is rotatably mounted on the carrier body (10). The carrier body (10) is provided with a snap-fit groove (12), which is used to snap the welding plate (3). The first fixing mechanism (50) is used to limit the position of the workpiece (2) to be welded.
9. The welding carrier according to claim 8, characterized in that, It also includes a second fixing mechanism (60), which is rotatably mounted on the vehicle body (10). The rotation axes of the second fixing mechanism (60) and the first fixing mechanism (50) are located on both sides of the snap-fit groove (12). The second fixing mechanism (60) includes a locking member (61). When the second fixing mechanism (60) is engaged with the vehicle body (10), the locking member (61) is locked onto the first fixing mechanism (50).
10. The welding carrier according to claim 9, characterized in that, The second fixing mechanism (60) includes a second positioning member (62). When the second fixing mechanism (60) fixes the workpiece to be welded, the second positioning member (62) is located between the first wire management mechanism (30) and the positioning mechanism (20). The first wire management mechanism (30) can press against the second positioning member (62).