Impeller surface cleaning and polishing device
By designing an impeller surface cleaning and polishing device, a cylinder and pneumatic rod are used to drive a clamping plate to hold the impeller blades, and staggered polishing strips are used to solve the problem of incomplete impeller surface polishing and achieve a highly efficient impeller blade polishing effect.
Patent Information
- Application Number
- CN202520446362.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-14
AI Technical Summary
In existing technologies, impeller surface grinding is incomplete and inefficient, and manual grinding is difficult to efficiently handle the burr problem of curved impellers.
A device for cleaning and polishing the impeller surface was designed. It uses a cylinder and a pneumatic rod to drive a clamping plate and a key shaft to clamp the impeller blades. Combined with staggered left and right polishing strips, it can achieve all-round polishing of the impeller blades.
This achieves more thorough and efficient grinding of the impeller surface, improves grinding efficiency, and ensures the integrity and surface quality of the impeller blades.
Smart Images
Figure CN223820211U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to impeller polishing processing technical field, concretely is a kind of impeller surface cleaning and polishing device. BACKGROUND
[0002] Impeller is an important mechanical component, is widely used in various mechanical equipment, especially in gas turbine, steam turbine and centrifugal compressor and other fields, the design and manufacture of impeller have direct influence on the performance and efficiency of equipment;
[0003] Impeller is generally casted and processed, and the surface of impeller after casting processing can have burr, so burr on the surface of impeller needs to be cleaned, and the existing cleaning method is mostly manual hand-held angle grinder polishing, but because impeller is arc-shaped, polishing difficulty is increased, so that manually polished impeller is not only low in efficiency, but also not polished thoroughly. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a kind of impeller surface cleaning and polishing device, solve the problem that when impeller surface is processed, impeller surface is not more thoroughly and more efficiently polished.
[0006] (II) technical scheme
[0007] To achieve the above-mentioned when impeller surface is processed, it is convenient to polish the surface of impeller more thoroughly and more efficiently, the utility model provides the following technical scheme: a kind of impeller surface cleaning and polishing device, including cabinet, the inside of the cabinet is fixed with U-shaped frame, the left end of the U-shaped frame is fixed with left cylinder, the left cylinder is fixed with left pneumatic rod, the right end of the U-shaped frame is installed with right cylinder, the right cylinder is installed with right pneumatic rod, the left pneumatic rod and right pneumatic rod are fixed with fixed sleeve, the fixed sleeve is fixed with outer support, the outer support is provided with the polishing structure for cleaning the surface of impeller;
[0008] The polishing structure comprises a left adjusting cylinder and a right adjusting cylinder, the left adjusting cylinder is fixed on the outer support on the left side, the right adjusting cylinder is fixed on the outer support on the right side, a left adjusting pneumatic rod is installed on the left adjusting cylinder, a right adjusting pneumatic rod is installed on the right adjusting cylinder, mounting plates are fixed on the left adjusting pneumatic rod and the right adjusting pneumatic rod, a left motor is fixed on the mounting plate on the left side, a left rotating disc is fixed on the output shaft of the left motor, a left polishing strip is fixed on the left rotating disc, a right motor is fixed on the mounting plate on the right side, a right rotating disc is fixed on the output shaft of the right motor, a right polishing strip is fixed on the right rotating disc, clamping plates are fixed on the end faces of the left pneumatic rod and the right pneumatic rod, key shafts are fixed on the clamping plates, a rotating sleeve is arranged between the clamping plates on the two sides, a key groove is formed in the end face of the rotating sleeve, and impeller blades are fixed on the surface of the rotating sleeve.
[0009] Preferably, the rotating sleeve is arranged between the two clamping plates, and the key shafts are matched with the key grooves.
[0010] Preferably, the left polishing strip and the right polishing strip are arranged alternately.
[0011] Preferably, the left polishing strip and the right polishing strip are located between adjacent two impeller blades.
[0012] Preferably, the diameters of the left rotating disc and the right rotating disc are smaller than the gap size between adjacent two impeller blades.
[0013] Preferably, three groups of the left rotating disc and the left polishing strip are arranged at an angle of 120 degrees, and three groups of the right rotating disc and the right polishing strip are arranged at an angle of 120 degrees.
[0014] Preferably, the left polishing strip and the right polishing strip are in contact with the surface of the impeller blade.
[0015] Preferably, the left cylinder and the left pneumatic rod are symmetrically arranged with the right cylinder and the right pneumatic rod.
[0016] Compared with the prior art, the impeller surface cleaning and polishing device has the following beneficial effects:
[0017] 1. The impeller surface cleaning and polishing device, by inserting the key shafts on the two sides into the key grooves, the clamping plates on the two sides are also in contact with the rotating sleeve, the rotating sleeve can be clamped and fixed by the clamping plates on the two sides, therefore the impeller blades can be clamped and fixed, the key shafts can prevent the rotating sleeve from driving the impeller blades to rotate, therefore the impeller blades can be stably clamped and fixed.
[0018] 2、The impeller surface cleaning and polishing device can first polish the left side surface of the impeller blade and then polish the right side surface of the impeller blade by moving the left polishing strip from left to right, and can first polish the right side surface of the impeller blade and then polish the left side surface of the impeller blade by moving the right polishing strip from right to left, so that the impeller blade can be polished more thoroughly and efficiently. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structure schematic diagram of the utility model;
[0020] Figure 2 It is a structure left polishing strip, right polishing strip and impeller blade combination diagram of the utility model;
[0021] Figure 3 It is a structure left polishing strip and right polishing strip combination diagram of the utility model;
[0022] Figure 4 It is a structure left polishing strip schematic diagram of the utility model;
[0023] Figure 5 It is a structure impeller blade schematic diagram of the utility model.
[0024] Wherein: 1, case; 2, U-shaped frame; 3, left cylinder; 4, left pneumatic rod; 5, right cylinder; 6, right pneumatic rod; 7, fixed sleeve; 8, outer support; 9, polishing structure; 10, left adjusting cylinder; 11, left adjusting pneumatic rod; 12, right adjusting cylinder; 13, right adjusting pneumatic rod; 14, mounting plate; 15, left motor; 16, left turntable; 17, left polishing strip; 18, right motor; 19, right turntable; 20, right polishing strip; 21, clamping plate; 22, key shaft; 23, rotating sleeve; 24, key groove; 25, impeller blade. DETAILED DESCRIPTION
[0025] In the description of the utility model, it is necessary to explain, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model; the terms "first", "second" and "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting" and "connecting" should be understood broadly, for example, it can be fixedly connected, can also be detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0026] Please refer to Figures 1-5 The utility model provides a kind of impeller surface cleaning and polishing device, including cabinet 1, the inside fixed of cabinet 1 has U-shaped frame 2, left cylinder 3 is fixed in the left end of U-shaped frame 2, left pneumatic rod 4 is fixed on left cylinder 3, right cylinder 5 is installed in the right end of U-shaped frame 2, right pneumatic rod 6 is installed on right cylinder 5, fixed sleeve 7 is fixed on left pneumatic rod 4 and right pneumatic rod 6, outer support 8 is fixed on fixed sleeve 7, and polishing structure 9 for cleaning the surface of impeller is provided on outer support 8;
[0027] The polishing structure 9 comprises a left adjusting cylinder 10 and a right adjusting cylinder 12, the left adjusting cylinder 10 is fixed on the left outer support 8, the right adjusting cylinder 12 is fixed on the right outer support 8, a left adjusting pneumatic rod 11 is installed on the left adjusting cylinder 10, a right adjusting pneumatic rod 13 is installed on the right adjusting cylinder 12, a mounting plate 14 is fixed on the left adjusting pneumatic rod 11 and the right adjusting pneumatic rod 13, a left motor 15 is fixed on the left mounting plate 14, a left rotating disc 16 is fixed on the output shaft of the left motor 15, a left polishing strip 17 is fixed on the left rotating disc 16, a right motor 18 is fixed on the right mounting plate 14, a right rotating disc 19 is fixed on the output shaft of the right motor 18, a right polishing strip 20 is fixed on the right rotating disc 19, the end faces of the left pneumatic rod 4 and the right pneumatic rod 6 are fixed with clamping plates 21, key shafts 22 are fixed on the clamping plates 21, a rotating sleeve 23 is arranged between the two clamping plates 21, a key groove 24 is formed in the end face of the rotating sleeve 23, impeller blades 25 are fixed on the surface of the rotating sleeve 23, the impeller blades 25 are placed between the two key shafts 22, then the left cylinder 3 and the right cylinder 5 are started at the same time, so that the left pneumatic rod 4 and the right pneumatic rod 6 can drive the clamping plates 21 and the key shafts 22 on the respective sides to approach each other, and then the clamping plates 21 and the key shafts 22 can clamp and fix the rotating sleeve 23 from both sides, so as to clamp and fix the impeller blades 25.
[0028] Further, the rotating sleeve 23 is arranged between the two clamping plates 21, the key shafts 22 are matched with the key grooves 24, the rotating sleeve 23 can be axially clamped and fixed by the two clamping plates 21, and the key shafts 22 can be inserted into the key grooves 24 to prevent the rotating sleeve 23 from driving the impeller blades 25 to rotate.
[0029] Further, the left polishing strip 17 and the right polishing strip 20 are arranged alternately, and the left polishing strip 17 and the right polishing strip 20 will not interfere with each other when they approach each other.
[0030] Further, the left polishing strip 17 and the right polishing strip 20 are located between adjacent two impeller blades 25, the left polishing strip 17 and the right polishing strip 20 will not contact when they approach each other, when the left polishing strip 17 moves from left to right, the left side surface of the impeller blade 25 can be polished first, and then the right side surface of the impeller blade 25 can be polished, when the right polishing strip 20 moves from right to left, the right side surface of the impeller blade 25 can be polished first, and then the left side surface of the impeller blade 25 can be polished, so that the impeller blade 25 can be polished more thoroughly and efficiently.
[0031] Further, the diameters of the left rotating disc 16 and the right rotating disc 19 are smaller than the gap size between adjacent two impeller blades 25, so that the left rotating disc 16 and the right rotating disc 19 can pass through the gap between adjacent two impeller blades 25, avoiding damaging the impeller blades 25.
[0032] Further, the three groups of left rotating discs 16 and left polishing strips 17 are arranged at an angle of 120 degrees, and the three groups of right rotating discs 19 and right polishing strips 20 are arranged at an angle of 120 degrees, which can avoid interference between the three groups of left polishing strips 17 and interference between the three groups of right polishing strips 20.
[0033] Further, the left polishing strips 17 and the right polishing strips 20 are in surface contact with the impeller blades 25, and the left polishing strips 17 and the right polishing strips 20 are flexible polishing strips. The abrasive is attached to a flexible base material, and the base material generally has a certain flexibility, such as paper, cloth, or fiber material. Such a flexible base material allows the polishing strip to better fit the surface of a workpiece of various shapes, including curved surfaces and concave-convex surfaces, and to achieve more comprehensive polishing.
[0034] Further, the left cylinder 3 and the left pneumatic rod 4 are symmetrically arranged with the right cylinder 5 and the right pneumatic rod 6, which facilitates the left pneumatic rod 4 and the right pneumatic rod 6 to simultaneously drive the clamping plates 21 and the key shafts 22 on their respective sides to move closer to each other, so as to clamp and fix the impeller blades 25.
[0035] In use, the impeller blades 25 are placed between the two key shafts 22, and then the left cylinder 3 and the right cylinder 5 are simultaneously started, so that the left pneumatic rod 4 and the right pneumatic rod 6 can respectively drive the clamping plates 21 and the key shafts 22 on their respective sides to move closer to each other. When the key shafts 22 on both sides are simultaneously inserted into the key grooves 24, the clamping plates 21 on both sides also come into contact with the rotating sleeve 23. Therefore, the rotating sleeve 23 can be clamped and fixed by the clamping plates 21 on both sides, and thus the impeller blades 25 can also be clamped and fixed. The key shafts 22 can prevent the rotating sleeve 23 from rotating with the impeller blades 25, so that the impeller blades 25 can be stably clamped and fixed for polishing and cleaning the surface of the impeller blades 25. When the impeller blades 25 are fixed, the left rotating disc 16 and the right rotating disc 19 are located between adjacent impeller blades 25. The left adjusting cylinder 10 is started to drive the left adjusting pneumatic rod 11 to move the left motor 15, the left rotating disc 16, and the left polishing strip 17 to the right through the mounting plate 14. The right adjusting cylinder 12 is started to drive the right adjusting pneumatic rod 13 to move the right motor 18, the right rotating disc 19, and the right polishing strip 20 to the left through the mounting plate 14. The left motor 15 drives the left polishing strip 17 to rotate through the left rotating disc 16, and the right motor 18 drives the right polishing strip 20 to rotate through the right rotating disc 19. Because the left polishing strips 17 and the right polishing strips 20 are staggered and arranged, they do not interfere with each other when they move closer to each other. Therefore, the left polishing strips 17 can polish and clean the surface of the impeller blades 25 from left to right, and the right polishing strips 20 can polish and clean the surface of the impeller blades 25 from right to left, so that the impeller blades 25 can be polished more efficiently and thoroughly, thereby improving the efficiency of polishing and cleaning the impeller blades 25.
[0036] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning and grinding the surface of an impeller, comprising a housing (1), characterized in that: A U-shaped frame (2) is fixed inside the chassis (1). A left cylinder (3) is fixed at the left end of the U-shaped frame (2). A left pneumatic rod (4) is fixed on the left cylinder (3). A right cylinder (5) is installed at the right end of the U-shaped frame (2). A right pneumatic rod (6) is installed on the right cylinder (5). A fixing sleeve (7) is fixed on the left pneumatic rod (4) and the right pneumatic rod (6). An outer bracket (8) is fixed on the fixing sleeve (7). A grinding structure (9) for cleaning the impeller surface is provided on the outer bracket (8). The grinding structure (9) includes a left adjusting cylinder (10) and a right adjusting cylinder (12). The left adjusting cylinder (10) is fixed on the left outer bracket (8), and the right adjusting cylinder (12) is fixed on the right outer bracket (8). A left adjusting pneumatic rod (11) is installed on the left adjusting cylinder (10), and a right adjusting pneumatic rod (13) is installed on the right adjusting cylinder (12). Mounting plates (14) are fixed on the left adjusting pneumatic rod (11) and the right adjusting pneumatic rod (13). A left motor (15) is fixed on the mounting plate (14) on the left side, and a left turntable is fixed on the output shaft of the left motor (15). 16) A left grinding strip (17) is fixed on the left turntable (16), a right motor (18) is fixed on the right mounting plate (14), a right turntable (19) is fixed on the output shaft of the right motor (18), a right grinding strip (20) is fixed on the right turntable (19), a clamping plate (21) is fixed on the end face of the left pneumatic rod (4) and the right pneumatic rod (6), a key shaft (22) is fixed on the clamping plate (21), a rotating sleeve (23) is provided between the clamping plates (21) on both sides, a keyway (24) is opened on the end face of the rotating sleeve (23), and an impeller blade (25) is fixed on the surface of the rotating sleeve (23).
2. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The rotating sleeve (23) is disposed between two clamping plates (21), and the key shaft (22) is adapted to the keyway (24).
3. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The left polishing bar (17) and the right polishing bar (20) are arranged alternately.
4. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The left polishing bar (17) and the right polishing bar (20) are located between two adjacent impeller blades (25).
5. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The diameter of the left rotary disk (16) and the right rotary disk (19) is smaller than the gap between two adjacent impeller blades (25).
6. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The three sets of left turntables (16) and left polishing strips (17) are set at a 120-degree angle, and the three sets of right turntables (19) and right polishing strips (20) are set at a 120-degree angle.
7. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The left polishing bar (17) and the right polishing bar (20) are in contact with the surface of the impeller blade (25).
8. The impeller surface cleaning and polishing device according to claim 1, characterized in that: The left cylinder (3) and the left pneumatic rod (4) are symmetrically arranged with the right cylinder (5) and the right pneumatic rod (6).