Rolling working head for intelligent robot
By introducing pressure sensors and data acquisition systems into the rolling head and combining them with intelligent robot drive, precise monitoring and control of the rolling process are achieved, solving the problem of inconsistent rolling quality in existing technologies and improving the rolling quality of workpieces and equipment safety.
Patent Information
- Application Number
- CN202422909603.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing roll forming heads lack pressure monitoring devices and cannot adapt to the precise monitoring and control of the roll forming process by intelligent robots, resulting in inconsistent workpiece roll forming quality.
A roller pressing head was designed, comprising a roller assembly, a pressure bar, a pressure sensor, and a connecting plate. The pressure sensor is connected to a data acquisition system to achieve real-time monitoring and control of the roller pressing process. Combined with the mechanical arm drive of an intelligent robot, precise roller pressing operation is achieved.
It improves the consistency and safety of roller pressing quality, enhances the level of intelligence, and is suitable for mechanical manufacturing industries such as automobiles, ships, and aerospace.
Smart Images

Figure CN223820548U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical manufacturing processing technical field especially, relates to a kind of roller working head for intelligent robot. BACKGROUND
[0002] In the field of mechanical manufacturing and processing, some sheet materials used for manufacturing automobile body parts need to be roll-formed in automobile, ship, aerospace and other manufacturing industries, especially in automobile production lines. With the wide application of intelligent robots, the original roller working head lacks necessary pressure monitoring devices, and cannot adapt to the precise monitoring and control of the roller process by intelligent robots. The workpiece roller quality consistency is not high, and there is a lack of a roller working head that can adapt to intelligent robots. Therefore, a new type of roller working head is needed to solve the above problems. UTILITY MODEL CONTENT
[0003] The utility model aims to provide a kind of roller working head for intelligent robot, can realize the precise monitoring and control of roller process, adapt to cooperate with intelligent robot, and the roller quality consistency is good.
[0004] To achieve the above purpose, the utility model provides a kind of roller working head for intelligent robot, including: roller assembly, pressure rod, pressure sensor, connecting disc, the roller assembly is arranged at one end of the pressure rod and can rotate for realizing the roller operation of workpiece, the pressure sensor is arranged between the pressure rod and the connecting disc position and is respectively connected with the pressure rod, the connecting disc is mechanically connected for realizing the stress monitoring of roller working head, the pressure sensor is electrically connected with external data acquisition system, the center axis of the pressure sensor, the pressure rod, the connecting disc coincides, the connecting disc is mechanically connected with the mechanical arm of intelligent robot for realizing the roller operation of workpiece by driving roller working head by intelligent robot.
[0005] Further, the roller assembly includes: roller shaft, bearing, the bearing is mechanically connected with the roller shaft for realizing the rotation of the bearing around the roller shaft, and the roller shaft is mechanically connected with one end of the pressure rod.
[0006] Further, the roller assembly further includes: snap spring, the snap spring is arranged at the lower end of the roller assembly for realizing the position limiting of the bearing.
[0007] Further, one end of the pressure rod is provided with an end face, and the cylindrical surface of the roller assembly should be flush or protrude from the end face along the pressure rod axis direction.
[0008] The advantages of the roller pressing head for intelligent robots provided by this utility model are as follows: The roller pressing head for intelligent robots provided by this utility model is reasonably designed and has a simple structure. By using a pressure sensor, the intelligent robot can realize real-time monitoring and control of the roller pressing process, which improves the rolling quality, consistency, safety and intelligence. It can be widely used in the machinery manufacturing industries such as automobiles, ships and aerospace. Attached Figure Description
[0009] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the drawings described below only involve some embodiments of this utility model, and are not intended to limit this utility model.
[0010] Figure 1 A three-dimensional structural diagram of a roller pressing head for an intelligent robot is provided for an embodiment of this utility model;
[0011] Figure 2 A top view of a roller pressing head for an intelligent robot provided in an embodiment of this utility model;
[0012] Figure 3 A three-dimensional structural diagram of the roller assembly provided in this embodiment of the utility model;
[0013] Figure 4 A bottom view of the roller assembly provided in an embodiment of this utility model.
[0014] In the picture:
[0015] 1. Roller assembly; 101. Roller shaft; 102. Bearing; 103. Snap ring; 2. Pressure rod; 201. End face; 3. Pressure sensor; 4. Connecting disc. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0017] Unless otherwise defined, the technical or scientific terms used in this disclosure should have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. It should be noted that terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," and "rear," indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, terms such as "first," "second," "third," and "fourth," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] The following is a detailed description of a roller pressing head for intelligent robots according to an embodiment of the present invention, with reference to the accompanying drawings.
[0020] Example
[0021] Figure 1 This diagram illustrates a three-dimensional structure of a roller pressing head for an intelligent robot, according to an embodiment of the present invention. Figure 2 This illustration shows a top view of a roller pressing head for an intelligent robot, provided by an embodiment of the present invention. Figure 3 A three-dimensional structural schematic diagram of the roller assembly provided in an embodiment of the present invention is shown; Figure 4 A bottom view of the roller assembly provided in an embodiment of the present invention is shown. Figures 1 to 4 As shown in the figure, the present invention provides a roller pressing head for intelligent robots, mainly used for roller pressing and bending forming operations on sheet metal workpieces. The roller pressing head for intelligent robots provided in this embodiment includes: a roller assembly 1, a pressure rod 2, a pressure sensor 3, and a connecting plate 4. Specifically, the roller assembly 1 is disposed at one end of the pressure rod 2 (i.e.,...). Figure 1The right end of the pressure rod 2 is rotatable to achieve the rolling operation of the workpiece. The intelligent robot's robotic arm drives the rolling head to move during the rolling process of sheet metal workpieces, thereby realizing the rolling of the rolling roller assembly 1 along the rolling direction on the surface of the sheet metal workpiece. The pressure sensor 3 is located between the pressure rod 2 and the connecting plate 4, and is mechanically connected to both the pressure rod 2 and the connecting plate 4 to monitor the force on the rolling head. Specifically, one side of the pressure sensor 3 is mechanically connected to the other end of the pressure rod 2, and the other side of the pressure sensor 3 is mechanically connected to the connecting plate 4. This embodiment shows a cylindrical structure of the pressure sensor 3. By electrically connecting the pressure sensor 3 to an external data acquisition system (such as a control cabinet in a workstation), real-time monitoring and data processing of the force on the intelligent robot's robotic arm can be achieved. This design allows the intelligent robot to make corresponding adjustments based on monitoring data to prevent uneven force during the rolling process, achieving precise control over the workpiece rolling process, improving workpiece rolling quality, preventing unevenness on the workpiece surface or edges, and preventing damage to the intelligent robot due to excessive force, thus improving equipment safety. The central axes of the pressure sensor 3, pressure rod 2, and connecting plate 4 are aligned to improve the accuracy of force monitoring and avoid significant deviations in the monitoring information of pressure sensor 3 due to uneven force. The connecting plate 4 mechanically connects to the robotic arm of the intelligent robot, enabling the intelligent robot to drive the rolling head to perform the rolling operation on the workpiece. This allows for intelligent control of the workpiece rolling process by the intelligent robot, further realizing intelligent control of the entire workstation and production line. It is worth noting that one end of the pressure rod 2 can be set as a single-sided notch or a central notch, allowing the rolling roller assembly 1 to be positioned at the notch, making the force direction of the rolling roller assembly 1 as close as possible to or coincident with the central axis of the pressure rod 2, thereby reducing force deviation of the pressure rod 2.
[0022] In a roller pressing head for an intelligent robot provided in this embodiment of the present invention, the roller pressing assembly 1 further includes: a roller shaft 101 and a bearing 102, wherein the bearing 102 is mechanically connected to the roller shaft 101 to enable the bearing 102 to rotate around the roller shaft 101, and the roller shaft 101 is mechanically connected to one end of the pressure rod 2, thereby enabling the roller pressing assembly 1 to rotate around the roller shaft 101, and the roller pressing assembly 1 is used to realize the roller pressing operation on the workpiece.
[0023] In a roller pressing head for an intelligent robot provided in this embodiment of the present invention, the roller pressing assembly 1 further includes a retaining spring 103. The retaining spring 103 is disposed at the lower end of the roller pressing assembly 1 to limit the position of the bearing 102, fix the bearing 102, and prevent the bearing 102 from moving axially, thereby improving the accuracy of the roller pressing.
[0024] In a roller pressing head for an intelligent robot provided in this embodiment of the present invention, one end of the pressure rod 2 is provided with an end face 201, and the cylindrical surface of the roller assembly 1 is in the direction along the axis of the pressure rod 2 (i.e., Figure 2 The end face 201 of the pressure rod 2 should be flush with or protrude from the right end of the center axis of the pressure rod 2. This is to prevent the end face 201 of the pressure rod 2 from interfering with the position of the workpiece during the rolling process and to ensure good contact between the cylindrical surface of the roller assembly 1 and the workpiece. Of course, the end face 201 can be a plane or a curved surface (such as a sphere or a cylinder), including but not limited to the above forms. The shape of the end face 201 is not specifically limited here, as long as it does not interfere with the roller assembly 1 during the rolling process of the workpiece.
[0025] Compared with the prior art, the roller pressing head for intelligent robots provided in this embodiment of the utility model has a reasonable design and simple structure. By using pressure sensor 3, the intelligent robot realizes real-time monitoring and control of the roller pressing head during the rolling process, which improves the rolling quality, consistency, safety and intelligence. It can be widely used in the machinery manufacturing industries such as automobile, shipbuilding and aerospace.
[0026] The following points need to be explained:
[0027] (1) Unless otherwise defined, the same reference numerals in the embodiments of this utility model and the accompanying drawings have the same meaning.
[0028] (2) The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment. Other structures can refer to the general design.
[0029] (3) For clarity, some structures in the drawings used to describe embodiments of the present invention may be enlarged or reduced, that is, these drawings are not drawn to actual scale.
[0030] (4) Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A roller pressing head for intelligent robots, characterized in that, include: The roller assembly (1), pressure rod (2), pressure sensor (3), and connecting plate (4) are provided. The roller assembly (1) is located at one end of the pressure rod (2) and can rotate to perform roller pressing operation on the workpiece. The pressure sensor (3) is located between the pressure rod (2) and the connecting plate (4) and is mechanically connected to the pressure rod (2) and the connecting plate (4) respectively to monitor the force on the roller pressing head. The pressure sensor (3) is electrically connected to an external data acquisition system. The central axes of the pressure sensor (3), the pressure rod (2), and the connecting plate (4) are coincident. The connecting plate (4) is mechanically connected to the robotic arm of an intelligent robot to enable the intelligent robot to drive the roller pressing head to perform roller pressing operation on the workpiece.
2. The roller pressing head for intelligent robots according to claim 1, characterized in that, The roller assembly (1) includes: a roller shaft (101) and a bearing (102). The bearing (102) is mechanically connected to the roller shaft (101) to enable the bearing (102) to rotate around the roller shaft (101). The roller shaft (101) is mechanically connected to one end of the pressure rod (2).
3. The roller pressing head for intelligent robots according to claim 2, characterized in that, The roller assembly (1) further includes a retaining ring (103), which is disposed at the lower end of the roller assembly (1) to limit the position of the bearing (102).
4. The roller pressing head for intelligent robots according to any one of claims 1-3, characterized in that, One end of the pressure rod (2) is provided with an end face (201), and the cylindrical surface of the roller assembly (1) should be flush with or protrude from the end face (201) along the axial direction of the pressure rod (2).