Feeding device for sponge processing and cutting

The drive mechanism driven by a servo geared motor enables automatic feeding and pushing of sponge blocks, solving the problem of low cutting efficiency and achieving automated cutting.

CN223820595UActive Publication Date: 2026-01-23张家港市明光纺织有限公司
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Patent Information

Application Number
CN202520333293.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-23
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

The lack of an automatic feeding and cutting device results in low cutting efficiency for sponge blocks.

Method used

The drive mechanism, driven by a servo geared motor, combined with a pusher plate and a cutting plate, enables automatic pushing and feeding of sponge blocks. The cutting teeth cut the sponge blocks into smaller pieces.

Benefits of technology

It enables automated cutting of sponge blocks, improving cutting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feeding devices, and particularly relates to a feeding device for sponge processing and cutting, which comprises a processing box, a discharging port is formed in the right side of the processing box, a pushing plate is arranged in an inner cavity of the processing box through a driving mechanism in a transverse reciprocating motion mode, and a servo gear motor is fixedly arranged on the left side of the bottom wall of the inner cavity of the processing box. The driving mechanism comprises a driving plate, one end of the driving plate is fixed to the output end of the servo gear motor, a first linkage rod is rotationally arranged at the other end of the driving plate, the other end of the first linkage rod is hinged to the left side wall of the pushing plate, and a second linkage rod is hinged to the position, located above the first linkage rod, of the left side wall of the pushing plate. The second linkage rod is in an inclined L shape. According to the automatic sponge cutting machine, the servo gear motor is combined with the driving mechanism, the self weight of a sponge block is added, the sponge block with a small size can be cut into sponge pieces with smaller sizes, automatic pushing and automatic feeding are achieved during cutting, and the cutting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding devices, and particularly relates to a feeding device for sponge processing and cutting. Background Technique

[0002] Sponge scraps can be used as filling materials for making some plush toys, etc., which can keep the toys with a certain softness and fullness, and the cost is relatively low. For example, for some small cushion dolls, appropriate filling of sponge scraps can make them feel comfortable and is convenient for people to hold or lean on; and sometimes sponge scraps are further cut from sponge blocks with a small volume.

[0003] When cutting sponge blocks with a small volume into sponge scraps with a smaller volume, there is a lack of a cutting feeding device that can achieve automatic pushing and automatic feeding, resulting in a low cutting efficiency. Therefore, it is necessary to develop a feeding device for sponge processing and cutting. Content of the Utility Model

[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract of the specification and the name of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] To solve the above technical problems, according to one aspect of the utility model, the following technical solutions are provided by the utility model:

[0006] A feeding device for sponge processing and cutting, which includes:

[0007] A processing box, an outlet is opened on the right side of the processing box, a pushing plate is horizontally reciprocally moved in the inner cavity of the processing box through a driving mechanism, a servo reduction motor is fixedly arranged on the left side of the bottom wall of the inner cavity of the processing box, the driving mechanism includes a driving plate fixed at one end on the output end of the servo reduction motor, the other end of the driving plate is rotatably provided with a first linkage rod, the other end of the first linkage rod is hinged on the left side wall of the pushing plate, the left side wall of the pushing plate is hinged with a second linkage rod above the first linkage rod, the second linkage rod is in an inclined "L" shape, the upper end of the second linkage rod is located at the top of the processing box and rotates at the left end of a third linkage rod, the third linkage rod is in a "乀" shape, a vertical fixing frame is fixedly arranged on the top of the processing box, the bent part of the third linkage rod rotates on the side wall of the fixing frame, the right end of the third linkage rod is rotatably provided with a vertical lifting rod, the lifting rod vertically inserts / extracts from the top of the processing box and a vertical cutting plate is fixedly arranged at the bottom end, the cutting plate includes a plurality of vertical cutting teeth uniformly arranged at the bottom;

[0008] The processing box has a feed inlet located on top of the pusher plate. A horizontal baffle plate for blocking / opening the feed inlet is fixedly installed on the top of the pusher plate. The top of the baffle plate slides against the top of the inner cavity of the processing box. A storage box is fixedly installed on the top of the processing box via support legs. The bottom of the inner cavity of the storage box is connected to the top of the feed inlet via a connecting pipe.

[0009] As a preferred embodiment of the sponge processing and cutting feeding device of this utility model, the driving mechanism is provided in two sets, and the two sets of driving mechanisms are symmetrically arranged about the storage box. The driving mechanism and the front and rear side walls of the storage box are always kept at a distance.

[0010] The servo geared motor is a dual-head servo geared motor, and the two output shafts of the servo geared motor are respectively symmetrically fixedly connected to one end of the drive plate of the two drive mechanisms.

[0011] As a preferred embodiment of the sponge processing and cutting feeding device of this utility model, the top of the processing box has a first horizontal opening, the second linkage rod passes through the first opening, the top of the processing box has a second vertical opening, and the cutting plate passes through the second opening.

[0012] As a preferred embodiment of the sponge processing and cutting feeding device of this utility model, the driving mechanism further includes a guide rod rotatably disposed at the top of the fixed frame. The guide rod is parallel to the right part of the bend of the third linkage rod, and the right end of the guide rod is hinged to the top of the right side wall of the lifting rod.

[0013] In a preferred embodiment of the feeding device for sponge processing and cutting described in this utility model, when the pusher plate moves to the right, the baffle plate gradually blocks the feed inlet; when the pusher plate moves to the left, the feed inlet gradually opens.

[0014] In a preferred embodiment of the sponge processing and cutting feeding device described in this utility model, the two sides of the storage box are inclined toward the location of the connecting pipe, and the cutting plate does not touch the side wall of the storage box when it rises.

[0015] As a preferred embodiment of the sponge processing and cutting feeding device of this utility model, the top of the storage box is hinged with a top cover, and the front side of the storage box is provided with a vertical viewing window.

[0016] The beneficial effects of this utility model are: by using a servo geared motor combined with a drive mechanism, plus the weight of the sponge block, a small sponge block can be cut into even smaller sponge fragments. Furthermore, during the cutting process, automatic material pushing and feeding are achieved, improving cutting efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a side view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the processing box, feed inlet, and drive mechanism of this utility model;

[0021] Figure 4 This utility model Figure 3 Schematic diagram of the internal components of the machining box section;

[0022] Figure 5 This is a side view of the servo geared motor and drive mechanism of this utility model.

[0023] In the diagram: processing box 100, discharge port 101, pusher plate 102, servo geared motor 103, drive plate 104, first linkage rod 105, second linkage rod 106, third linkage rod 107, fixed frame 108, lifting rod 109, cutting plate 110, cutting teeth 111, first opening 112, second opening 113, guide rod 114, feed port 200, baffle plate 201, support leg 202, storage box 203, connecting pipe 204, top cover 205, viewing window 206. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0026] Secondly, the present utility model will be described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0027] To make the purpose, technical solutions, and advantages of the present utility model clearer, the embodiments of the present utility model will be further described in detail below in conjunction with the accompanying drawings.

[0028] Please refer to Figures 1-5 , which shows a schematic structural diagram of an embodiment of a feeding device for sponge processing and cutting of the present utility model. Please refer to Figures 1-5 , and a detailed introduction to a feeding device for sponge processing and cutting will be made.

[0029] A feeding device for sponge processing and cutting includes a processing box 100. An outlet 101 is opened on the right side of the processing box 100. A push plate 102 is horizontally reciprocally moved in the inner cavity of the processing box 100 through a driving mechanism. A servo reduction motor 103 is fixedly arranged on the left side of the bottom wall of the inner cavity of the processing box 100. The driving mechanism includes a driving plate 104 fixed at one end to the output end of the servo reduction motor 103. The other end of the driving plate 104 is rotatably provided with a first linkage rod 105. The other end of the first linkage rod 105 is hinged to the left side wall of the push plate 102. A second linkage rod 106 is hinged above the first linkage rod 105 on the left side wall of the push plate 102. The second linkage rod 106 is in an inclined "L" shape. The upper end of the second linkage rod 106 is located at the top of the processing box 100 and rotates at the left end of a third linkage rod 107. The third linkage rod 107 is in a "乀" shape. A vertical fixing frame 108 is fixedly arranged on the top of the processing box 100. The bent part of the third linkage rod 107 is rotatably arranged on the side wall of the fixing frame 108. A vertical lifting rod 109 is rotatably arranged at the right end of the third linkage rod 107. The lifting rod 109 vertically inserts / extracts from the top of the processing box 100 and a vertical cutting plate 110 is fixedly arranged at the bottom end. The cutting plate 110 includes a plurality of vertical cutting teeth 111 uniformly arranged at the bottom;

[0030] The top of the processing box 100 is located above the pusher plate 102 and has a feed inlet 200. The top of the pusher plate 102 is fixedly provided with a horizontal baffle plate 201 for blocking / opening the feed inlet 200. The top of the baffle plate 201 slides against the top of the inner cavity of the processing box 100. The top of the processing box 100 is fixedly provided with a storage box 203 through a support leg 202. The bottom of the inner cavity of the storage box 203 is connected to the top of the feed inlet 200 through a connecting pipe 204.

[0031] The drive mechanism is provided in two sets, and the two sets of drive mechanisms are symmetrically arranged about the front and back of the storage box 203. The drive mechanism and the front and back side walls of the storage box 203 are always kept at a distance.

[0032] The servo geared motor 103 is a dual-head servo geared motor, and the two output shafts of the servo geared motor 103 are respectively symmetrically fixedly connected to one end of the drive plate 104 of the two drive mechanisms. Through the symmetrically arranged drive mechanisms, the pusher plate 102 pushes the sponge block and the cutting teeth 111 press down to cut the sponge block more quickly and smoothly.

[0033] Wherein: the top of the processing box 100 has a horizontal first opening 112, the second linkage rod 106 passes through the first opening 112 with a gap, the top of the processing box 100 has a vertical second opening 113, and the cutting plate 110 passes through the second opening 113 with a gap;

[0034] The drive mechanism further includes a guide rod 114 rotatably mounted on the top of the fixed frame 108. The guide rod 114 is parallel to the right part of the bend of the third linkage rod 107, and the right end of the guide rod 114 is hinged to the top of the right side wall of the lifting rod 109. The length of the guide rod 114 is equal to the length of the right part of the bend of the third linkage rod 107. Through the guide rod 114, the lifting rod 109 can only be raised and lowered vertically.

[0035] Wherein: when the pusher plate 102 moves to the right, the baffle plate 201 gradually blocks the feed inlet 200; when the pusher plate 102 moves to the left, the feed inlet 200 gradually opens. When the pusher plate 102 moves to the right, it can push the sponge block into the cutting tooth 111 and block the feed inlet 200, so that the sponge block will no longer fall. When the pusher plate 102 moves to the left, the feed inlet 200 gradually opens and the sponge block falls, making it convenient to push the sponge block again.

[0036] Wherein: the two sides of the storage box 203 are inclined toward the location of the connecting pipe 204, and the cutting plate 110 never touches the side wall of the storage box 203 when it rises. The storage box 203 with its inclined side wall facilitates the transport of the sponge block along the inner side wall of the inclined storage box 203 through the connecting pipe 204, and also avoids contact with the cutting plate 110 when it rises and falls.

[0037] Wherein: the top of the storage box 203 is hinged to a top cover 205, and the front side of the storage box 203 is provided with a vertical viewing window 206, through which the status of the stored sponge blocks inside the storage box 203 can be easily viewed, and the storage box 203 can be opened to replenish the sponge blocks.

[0038] In actual use, the servo reduction motor 103 is started to drive the drive plate 104 to rotate. The first linkage rod 105 causes the pusher plate 102 to move back and forth. When the pusher plate 102 moves to the right, it pushes the sponge block falling from the feed port 200. At the same time, the lifting rod 109 is raised through the second linkage rod 106, the third linkage rod 107 and the guide rod 114, which can drive the cutting teeth 111 to rise, so that the sponge block is pushed below the cutting teeth 111. When the pusher plate 102 moves to the left, the cutting teeth 111 descend to cut the sponge block into sponge fragments. At the same time, the feed port 200 gradually opens and the sponge block falls down, making it convenient to push and cut again.

[0039] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A feeding device for sponge processing and cutting, characterized in that, Comprising: A processing box (100), an outlet (101) is opened on the right side of the processing box (100), a pushing plate (102) is horizontally reciprocally moved in the inner cavity of the processing box (100) through a driving mechanism, a servo reduction motor (103) is fixedly arranged on the left side of the bottom wall of the inner cavity of the processing box (100), the driving mechanism includes a driving plate (104) with one end fixed on the output end of the servo reduction motor (103), a first linkage rod (105) is rotatably arranged at the other end of the driving plate (104), the other end of the first linkage rod (105) is hinged on the left side wall of the pushing plate (102), a second linkage rod (106) is hinged on the left side wall of the pushing plate (102) above the first linkage rod (105), the second linkage rod (106) is in an inclined "L" shape, the upper end of the second linkage rod (106) is located at the top of the processing box (100) and rotates at the left end of a third linkage rod (107), the third linkage rod (107) is in a "乀" shape, a vertical fixing frame (108) is fixedly arranged on the top of the processing box (100), the bent part of the third linkage rod (107) rotates on the side wall of the fixing frame (108), a vertical lifting rod (109) is rotatably arranged at the right end of the third linkage rod (107), the lifting rod (109) vertically inserts / extracts from the top of the processing box (100) and a vertical cutting plate (110) is fixedly arranged at the bottom end, the cutting plate (110) includes a plurality of vertical cutting teeth (111) uniformly arranged at the bottom; A feed inlet (200), a feed inlet (200) is opened on the top of the processing box (100) above the pushing plate (102), a baffle plate (201) for blocking / open the feed inlet (200) is horizontally fixedly arranged on the top of the pushing plate (102), the top of the baffle plate (201) is in sliding fit with the top of the inner cavity of the processing box (100), a storage box (203) is fixedly arranged on the top of the processing box (100) through a support leg (202), the bottom of the inner cavity of the storage box (203) is communicated with the top end of the feed inlet (200) through a connecting pipe (204).

2. The feeding device for sponge processing and cutting according to claim 1, characterized in that: Two sets of the driving mechanisms are provided, and the two sets of driving mechanisms are symmetrically arranged front and back with respect to the storage box (203), and the driving mechanisms are always kept at a distance from the front and back side walls of the storage box (203); The servo reduction motor (103) is a double-headed servo reduction motor, and the two output shafts of the servo reduction motor (103) are respectively symmetrically fixedly connected to one end of the driving plates (104) of the two driving mechanisms.

3. The feeding device for sponge processing and cutting according to claim 1, characterized in that: A horizontal first opening (112) is opened on the top of the processing box (100), the second linkage rod (106) passes through the first opening (112) with a gap, a vertical second opening (113) is opened on the top of the processing box (100), and the cutting plate (110) passes through the second opening (113) with a gap.

4. The feeding device for sponge processing and cutting according to claim 1, characterized in that: The drive mechanism also includes a guide rod (114) rotatably mounted on the top of the fixed frame (108). The guide rod (114) is parallel to the right part of the bend of the third linkage rod (107), and the right end of the guide rod (114) is hinged to the top of the right side wall of the lifting rod (109).

5. The feeding device for sponge processing and cutting according to claim 1, characterized in that: When the pusher plate (102) moves to the right, the baffle plate (201) gradually blocks the feed inlet (200); when the pusher plate (102) moves to the left, the feed inlet (200) gradually opens.

6. The feeding device for sponge processing and cutting according to claim 1, characterized in that: The storage box (203) is inclined on both sides toward the location of the connecting pipe (204), and the cutting plate (110) never touches the side wall of the storage box (203) when it rises.

7. The feeding device for sponge processing and cutting according to claim 1, characterized in that: The storage box (203) is hinged to the top and has a top cover (205). A vertical viewing window (206) is provided on the front side of the storage box (203).