Sponge roll cutting device
By designing a sponge roll cutting device, which uses a clamping mechanism and a conveyor roller-driven cutter to automatically cut the sponge, the problem of uneven, time-consuming, and labor-intensive manual cutting is solved, and the automation and high-efficiency production of sponge cutting is realized.
Patent Information
- Application Number
- CN202423150757.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing methods for cutting sponges rely on manual operation, resulting in uneven cutting, time-consuming and labor-intensive processes, and difficulty in meeting standard requirements.
A sponge roll cutting device was designed, which uses a clamping mechanism to hold the sponge roll, and combines a cutter driven by a conveyor roller and controlled by a cylinder to perform automated cutting, so as to achieve uniform cutting of the sponge.
It has achieved automation and standardization in sponge cutting, improved production efficiency, and reduced the time and labor intensity of manual operation.
Smart Images
Figure CN223820602U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new material processing technical field especially, it is a kind of sponge roll cutting device. BACKGROUND
[0002] Sponge is made of wood cellulose fiber or foamed plastic polymer. For low-density polyether (non-water-absorbing sponge), polyvinyl alcohol (high water-absorbing material, no obvious pore) and polyester.
[0003] And sponge has different shapes in the use process, there are block, strip, ribbon and the like, the present cutting sponge mode, still stays in manual use cutter and scissors to complete, manually cut sponge is of different lengths, it is difficult to reach standard when using, and manual cutting is time-consuming and laborious, occupies the production time of worker and according to need, the present application discloses a kind of sponge roll cutting device. INNOVATION CONTENT
[0004] The utility model aims at existing problems, provide a kind of sponge roll cutting device.
[0005] The utility model is realized through the following technical schemes: a kind of sponge roll cutting device, including rack, the rack is symmetrically connected side plate, the side plate one end is provided with roll clamping mechanism, the other end between the side plate is rotatably connected with conveying roller, the rear side of conveying roller is provided with board table, the front side of conveying roller is provided with anvil, anvil is provided with cut groove, cut groove is provided with the cutter of cutting mechanism above, cutting mechanism is installed on cross bar, cross bar is installed on the top of symmetric side plate, the middle part of side plate is rotatably connected with conveying roller, one end of conveying roller is connected with the drive end of motor, motor is installed on the side plate, the other end of conveying roller is connected with main pulley, main pulley is connected with from pulley by belt, from pulley is sleeved on the end shaft of conveying roller.
[0006] As further improvement to the above scheme, the cutting mechanism includes a cutter, the cutter is installed in a cutter holder, the top of the cutter holder is connected to the working rod end of a pneumatic cylinder, the pneumatic cylinder is installed on the cross bar, guide rods are symmetrically arranged on both sides of the cutter holder, a sliding sleeve is slidably sleeved on the guide rods, and the sliding sleeve is connected to the cross bar;
[0007] The pneumatic cylinder works, and its working rod drives the cutter holder and the cutter to move up and down, moves down into the cut groove to cut the sponge, while the guide rods move in the sliding sleeve to ensure the balance of the cutter holder and the cutter during the up-and-down movement.
[0008] As further improvement of the above-mentioned scheme, the clamping mechanism comprises ring plates arranged on the inner sides of the side plates respectively, one of the ring plates is sleeved on the fixed shaft which is rotatably installed on the side plate, and the other ring plate is sleeved on the movable shaft which is integrally connected with the flower shaft at the outer end thereof, the flower shaft is sleeved in the flower tube which is rotatably and throughly connected on the side plate, the outer end of the flower shaft is connected with the end plate, the outer end of the end plate is connected with the pull ring, and springs are sleeved on the movable shaft between the ring plate and the side plate.
[0009] Pulling the pull ring drives the flower shaft to displace outward, and drives the movable shaft to displace outward in the flower tube, so that the distance between the movable shaft and the fixed shaft is increased, so as to displace the two ends of the sponge roll between the ring plates, and the inner ends of the movable shaft and the fixed shaft are inserted into the hole of the supporting body of the sponge roll, and the movable shaft and the ring plate thereon are pushed to displace under the action force of the springs, so that the distance between the two ring plates is reduced, and the sponge roll is clamped.
[0010] As further improvement of the above-mentioned scheme, the axis lines of the fixed shaft and the movable shaft coincide with each other, so that the supporting body of the sponge roll is more stable during rotation.
[0011] Compared with the prior art, the sponge roll clamping mechanism has the following advantages: simple structure, reasonable design, novel and unique idea, the sponge roll is clamped by the clamping mechanism, the sponge is conveyed and displaced by the driving force of the rotating conveying roller, the sponge is cut by the cutter under the driving of the air cylinder, and then the sponge strip is conveyed and displaced by the conveying roller to the plate table, so that the sponge strip is accumulated. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a first direction structure schematic view of the utility model.
[0013] Fig. 2 It is a second direction structure schematic view of the utility model.
[0014] Fig. 3 It is a structure schematic view of the clamping mechanism.
[0015] Fig. 4 It is a structure schematic view of the cutting mechanism. DETAILED DESCRIPTION
[0016] The utility model is further described below with reference to the drawings.
[0017] As Figs. 1 to 4As shown in the figure, a sponge roll cutting and cutting device comprises a frame 1, symmetrical side plates 14 connected to the frame 1, a roll clamping mechanism 2 arranged at one end of the side plates 14, a conveying roller 8 rotatably connected between the other end of the side plates 14, a plate table 9 arranged at the rear side of the conveying roller 8, an anvil plate 10 arranged at the front side of the conveying roller 8, a cutting groove 11 arranged on the anvil plate 10, a cutter 15 of a cutting mechanism 13 arranged above the cutting groove 11, the cutting mechanism 13 installed on a crossbar 12, the crossbar 12 horizontally installed on the top of the symmetrical side plates 14, a conveying roller 3 rotatably connected to the middle part of the side plates 14, a driving end of a motor 4 connected to one end of the conveying roller 3, the motor 4 installed on the side plates 14, a main pulley 5 connected to the other end of the conveying roller 3 through a belt 6, and a slave pulley 7 sleeved on the end shaft of the conveying roller 8.
[0018] As a further improvement of the above-mentioned scheme, the cutting mechanism 13 comprises the cutter 15 installed in a cutter seat 16, the top of the cutter seat 16 connected to the working rod end of a pneumatic cylinder 17, the pneumatic cylinder 17 installed on the crossbar 12, guide rods 18 symmetrically arranged on both sides of the cutter seat 16, a sliding sleeve 19 slidably sleeved on the guide rods 18, and the sliding sleeve 19 through-connection on the crossbar 12.
[0019] The pneumatic cylinder 17 works, and its working rod drives the cutter seat 16 and the cutter 15 to move up and down, moves down into the cutting groove 11 to cut the sponge, and at the same time, the guide rods 18 move in the sliding sleeve 19 to ensure the balance of the cutter seat 16 and the cutter 15 during the up and down movement.
[0020] As a further improvement of the above-mentioned scheme, the roll clamping mechanism 2 comprises ring plates 21 arranged on the inner sides of the side plates 14, one of the ring plates 21 sleeved on a fixed shaft 22 rotatably installed on the side plates 14, the other ring plate 21 sleeved on a movable shaft 23, the outer end of the movable shaft 23 integrally connected to a flower shaft 24, the flower shaft 24 sleeved in a flower tube 25 rotatably and through-connection on the side plates 14, the outer end of the flower shaft 24 connected to an end plate 27, the outer end of the end plate 27 connected to a pull ring 28, and springs 26 sleeved on the movable shaft 23 between the ring plates 21 and the side plates 14.
[0021] Pulling the pull ring 28 drives the flower shaft 24 to move outward, and drives the movable shaft 23 to move outward in the flower tube 25, so that the distance between the movable shaft 23 and the fixed shaft 22 becomes larger, so as to facilitate the movement of the two ends of the sponge roll between the ring plates 21, and the inner ends of the movable shaft 23 and the fixed shaft 22 are inserted into the hole of the supporting body of the sponge roll, and the movable shaft 23 and the ring plate 21 thereon are pushed to move under the action of the springs 26, so that the distance between the two ring plates 21 becomes smaller, thereby achieving the purpose of clamping the sponge roll.
[0022] As a further improvement of the above-mentioned scheme, the axis lines of the fixed shaft 22 and the movable shaft 23 coincide with each other, which facilitates the more stable rotation of the supporting body of the sponge roll.
[0023] The working principle of the sponge roll cutting and cutting device is as follows: the pull ring 28 is pulled to drive the bobbin 24 to displace outward, and to drive the movable shaft 23 to displace outward in the bobbin tube 25, so that the distance between the movable shaft 23 and the fixed shaft 22 is increased, so as to displace the sponge roll between the two ring plates 21, and the inner ends of the movable shaft 23 and the fixed shaft 22 are inserted into the hole in the supporting body of the sponge roll, and the movable shaft 23 and the ring plate 21 thereon are pushed to displace under the action of the spring 26, so that the distance between the two ring plates 21 is reduced, and the purpose of clamping the sponge roll is achieved;
[0024] The cylinder 17 works, and the working rod drives the knife seat 16 and the cutter 15 to displace upward and downward, and to displace downward into the cutting groove 11 to cut the sponge, and the guide rod 18 is displaced in the sliding sleeve 19 to ensure the balance of the knife seat 16 and the cutter 15 during the upward and downward displacement;
[0025] The cut sponge strip is displaced onto the plate table 9 under the rotation of the conveying roller 8.
[0026] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A sponge roll cutting and severing apparatus comprising a frame to which are symmetrically attached side panels, characterised in that, One end of the side plate is provided with a clamping mechanism, the other end of the side plate is rotatably connected with a conveying roller, the rear side of the conveying roller is provided with a plate table, the front side of the conveying roller is provided with an anvil, the anvil is provided with a cutting groove, the cutting groove is provided with a cutter of a cutting mechanism above, the cutting mechanism is installed on a cross bar, the cross bar is installed on the top of the symmetrical side plates, the middle part of the side plate is rotatably connected with a conveying roller, one end of the conveying roller is connected with a driving end of a motor, the motor is installed on the side plate, the other end of the conveying roller is connected with a main pulley, the main pulley is connected with a slave pulley through a belt, and the slave pulley is sleeved on the end shaft of the conveying roller.
2. A sponge roll cutting and severing apparatus as defined in claim 1, wherein, The cutting mechanism comprises a cutter, the cutter is installed in a cutter seat, the top of the cutter seat is connected with the working rod end of a cylinder, the cylinder is installed on the cross bar, the two sides of the cutter seat are symmetrically provided with guide rods, the guide rods are slidably sleeved with sliding sleeves, and the sliding sleeves are throughly connected with the cross bar.
3. A sponge roll cutting and severing apparatus as defined in claim 1, wherein, The clamping mechanism comprises ring plates, the ring plates are respectively arranged on the inner sides of the side plates, one of the ring plates is sleeved on a fixed shaft, the fixed shaft is rotatably installed on the side plate, the other ring plate is sleeved on a movable shaft, the outer end of the movable shaft is integrally connected with a spindle, the spindle is sleeved in a flower tube, the flower tube is rotatably and throughly connected with the side plate, the outer end of the spindle is connected with an end plate, the outer end of the end plate is connected with a pull ring, springs are sleeved on the movable shaft between the ring plates and the side plates.