Structural foam round rod special-shaped conical head machining device

Abstract

The utility model relates to the technical field of machining and manufacturing, and discloses a structural foam round rod special-shaped conical head machining device, which comprises a feeding device, a cutting device and a machining platform, and is characterized in that the machining platform is designed into two layers, the upper layer is a machining mechanism, the lower layer is a power mechanism, the machining mechanism comprises the feeding device and the cutting device, and the feeding device is connected with the cutting device. The feeding device is used for conveying materials, and the cutting device is used for machining the materials. According to the machining device for the structural foam round rod special-shaped conical head, the feeding device, the transmission device, the dust removal device, the tool chuck, the induction device and the machining platform are tightly combined, and accurate machining of the structural foam round rod special-shaped conical head is achieved; the feeding device is responsible for feeding a foam round bar to be machined into a machining area, the transmission device drives the tool chuck to conduct rotary cutting, meanwhile, the dust removal device effectively removes dust generated in the machining process, and the working environment is kept clean.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical processing manufacturing technical field especially relates to a kind of structural foam round stick special-shaped cone head processing device. BACKGROUND

[0002] Structural foam is foamed material formed by the polymer network such as aromatic amide etc. penetrating based on plastic, mainly PVC, PET, HPE etc. The foam has the structural characteristics of low density, high strength and fine closed cell, and is mainly used for structural core material of blade in wind turbine, building wall, roof insulation, composite board insulation, cold storage, air conditioning, vehicle and ship insulation; the existing wedge-shaped strip round stick special-shaped cone head processing technology mainly used in wind power blade is lathe clamping processing, chuck drives foam to rotate at high speed, and cutter processes special-shaped cone head according to PLC program control, which has the problems of low cone head processing efficiency, difficult centering and clamping positioning of wedge-shaped strip round stick, and eccentric special-shaped cone head after processing.

[0003] In view of the defects and deficiencies of the prior art, the utility model provides a kind of structural foam wedge-shaped strip round stick special-shaped cone head processing device, which can effectively solve the problems of low cone head processing efficiency, difficult centering and clamping positioning of wedge-shaped strip round stick, and eccentric special-shaped cone head after processing, and improve product processing efficiency and finished product quality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of structural foam round stick special-shaped cone head processing device to solve the problems of difficult clamping and positioning of wedge-shaped strip round stick special-shaped cone head before processing and eccentric cone head after processing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of structural foam round stick special-shaped cone head processing device, comprising: feeding device, chip removal device, tool chuck, processing platform, characterized by: the processing platform is designed as two layers, the upper layer is processing mechanism, and the lower layer is power mechanism, the processing mechanism includes feeding device and chip removal device, the feeding device is used to convey material, and the chip removal device is used for material processing.

[0006] Optionally, the chip removal device includes a transmission device, a dust removal device and a sensing device.

[0007] Optionally, the feeding device is composed of a profiling transmission wheel and a profiling bracket, and the profiling transmission wheel and the profiling bracket are inner concave flange structures fixedly connected to the processing platform.

[0008] Optionally, the transmission device is composed of a transmission shaft, a support seat, an upper pulley, a lower pulley and a motor, and the transmission shaft is provided with two support seats at the front and back, and the upper pulley and the lower pulley are connected by a belt

[0009] Optionally, the transmission shaft passes through the center shaft of the support seat, the upper belt pulley is connected with the front end of the transmission shaft, and the lower belt pulley is connected with the motor and fixed on the center shaft of the motor.

[0010] Optionally, the tool chuck is fixedly connected with the end of the transmission shaft, and dovetail grooves are formed in the tool chuck.

[0011] Optionally, the dust removal device is composed of a dust removal cover and a dust removal pipe, the bottom of the dust removal cover is fixed on the machining platform, the front end of the dust removal pipe is connected with the dust removal cover, and the tail end is communicated with a central dust removal equipment.

[0012] Optionally, the sensing device is located above the inside of the dust removal cover, so as to facilitate sensing and controlling the foam round bar taper head to exit after machining.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] The feeding device, the transmission device, the dust removal device, the tool chuck and the machining platform are combined closely, so that the precise machining of the structural foam round bar special-shaped taper head is realized; the feeding device is responsible for feeding the foam round bar to be machined into a machining area, the transmission device drives the tool chuck to rotate and cut, meanwhile, the dust removal device effectively removes dust generated in the machining process, and the working environment is kept clean; the device can effectively solve the problems of difficult clamping of the wedge-shaped strip round bar special-shaped taper head before machining and eccentricity of the taper head after machining, improve the product quality, and improve the production efficiency by replacing the two-end pressing type lathe machining mode with a slow speed. DRAWINGS

[0015] Fig. 1 It is a general structure schematic view of the utility model.

[0016] Fig. 2 It is a tool chuck structure schematic view of the utility model.

[0017] Fig. 3 It is a dust removal device structure schematic view of the utility model.

[0018] Fig. 4 It is a round bar taper head schematic view of the utility model.

[0019] In the drawing: 1, feeding device; 2, transmission device; 3, dust removal device; 4, tool chuck; 5, sensing device; 6, machining platform; 7, round bar taper head; 11, profiling transmission wheel; 12, profiling bracket; 21, transmission shaft; 22, support seat; 24, upper belt pulley; 25, lower belt pulley; 26, motor; 31, dust removal cover; 32, dust removal pipe; 61, base. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0021] The utility model provides a kind of technical scheme as shown in Figs. 1 to 4 A kind of structural foam round stick special-shaped cone head processing device, including: feeding device 1, chip device, processing platform 6, it is characterized in that: the processing platform 6 is designed as two layers, its upper layer is processing mechanism, its lower layer is power mechanism, the processing mechanism includes feeding device 1 and chip device, the feeding device 1 is used to transport material, and the chip device is used for material processing.

[0022] The chip device includes transmission device 2, dust removal device 3, sensing device 5.

[0023] The feeding device 1 is composed of profiling transmission wheel 11 and profiling bracket 12, and the profiling transmission wheel 11 and the profiling bracket 12 are concave flange structures, which are fixedly connected to the processing platform 6.

[0024] The profiling transmission wheel 11 and the profiling bracket 12 are both concave flange structures, which help the components related to processing to better cooperate and ensure stability during processing by being fixedly connected to the processing platform 6.

[0025] The profiling transmission wheel 11 and the profiling bracket 12 have multiple specifications, and when different diameter structural foam round stick special-shaped cone heads need to be processed, the appropriate specifications of the profiling transmission wheel 11 and the profiling bracket 12 can be selected and replaced according to the specific numerical value of the round stick diameter, which can adapt to various processing needs, reduce equipment updating costs, and improve production efficiency.

[0026] The transmission device 2 is composed of a transmission shaft 21, a support seat 22, an upper pulley 24, a lower pulley 25, and a motor 26, the transmission shaft 21 is provided with two support seats 22 at the front and back, and the upper pulley 24 and the lower pulley 25 are connected by a belt.

[0027] The transmission shaft 21 is provided with two support seats 22 at the front and back to ensure the stability and accuracy of the transmission shaft 21 during transmission; the upper pulley 24 is connected to the front end of the transmission shaft 21, and drives the lower pulley 25 to rotate through the belt, thereby driving the motor 26 to work, realizing the transmission and conversion of power. This design not only has a simple structure, but also has high transmission efficiency, which can effectively improve the processing efficiency.

[0028] The transmission shaft 21 passes through the center axis of the support seat 22, the upper pulley 24 is connected with the front end of the transmission shaft 21, and the lower pulley 25 is connected with the motor 26 and fixed on the center axis of the motor 26.

[0029] The tool chuck 4 is fixedly connected with the end of the transmission shaft 21, dovetail grooves are arranged on the tool chuck 4, and customized tools are fixed by bolts, which are used for machining the tapered head 7 of the round bar.

[0030] The tool chuck 4 is fixedly connected with the end of the transmission shaft 21, so that the tool rotates with the transmission shaft to perform cutting work; the dovetail grooves arranged on the tool chuck 4 are used for better positioning of the tool, and the special shape of the dovetail grooves can prevent the tool from moving in the circumferential direction.

[0031] The dust removal device 3 is composed of a dust removal cover 31 and a dust removal pipe 32, the bottom of the dust removal cover 31 is fixed on the machining platform 6, the front end of the dust removal pipe 32 is connected with the dust removal cover 31, and the tail end is connected with a central dust removal equipment.

[0032] The dust removal device 3 is composed of a dust removal cover 31 and a dust removal pipe 32, and is designed to solve the problem of dust generated in the machining process. The bottom of the dust removal cover 31 is fixed on the machining platform 6, so that the dust generated in the machining process can be effectively collected. The front end of the dust removal pipe 32 is connected with the dust removal cover 31, and the tail end is connected with the central dust removal equipment. Through the negative pressure suction force, the dust is sucked into the dust removal equipment for treatment, so that the working environment is kept clean and the health of workers is ensured.

[0033] The sensing device 5 is located inside and above the dust removal cover 31, which is convenient for sensing and controlling the exit of the foam round bar tapered head 7 after machining.

[0034] The contents involved in the above embodiments will be described below in combination with a preferred embodiment.

[0035] In operation of the device, the structural foam round stick to be processed is inserted into the concave flange structure of the profiling driving wheel 11 and the profiling bracket 12 in the feeding device 1; after starting the device, the output shaft of the motor 26 drives the cutter chuck 4 to rotate through the lower belt pulley 25, the upper belt pulley 24 and the transmission shaft 21. The operator needs to manually push the structural foam round stick to feed forward along the profiling driving wheel 11 and the profiling bracket 12; the power supply of the induction device 5 is from external mains, and the principle is infrared induction; after the customized cutter processes the conical head 7 of the round stick, the dust removal device 3 removes the debris generated in the dust removal cover 31, and after removal, the internal structural foam round stick reaches the induction area of the induction device 5, at which time the indicator light is on, and the operator should reverse the structural foam round stick to complete the processing of the conical head 7 of the round stick; if the diameter of the structural foam round stick to be processed changes, the profiling driving wheel 11 and the profiling bracket 12 can be replaced to quickly and stably switch; similarly, if the size of the special-shaped conical head needs to be adjusted, replacing the customized cutter can achieve quick and stable switching.

[0036] The utility model discloses a feeding device, transmission, dust removal device, cutter chuck, induction device and processing platform are closely combined, realize the accurate processing of structural foam round stick special-shaped conical head, the feeding device is responsible for the foam round stick of processing to be sent into the processing area, and the transmission drives the cutter chuck to cut and rotate, and simultaneously, the dust removal device effectively removes the dust generated in the processing process, and keeps the working environment clean, the device can effectively solve the clamping difficulty of the wedge-shaped strip round stick special-shaped conical head before processing, the eccentricity of the conical head after processing, improve the product quality while satisfying wedge-shaped strip round stick special-shaped conical head processing of different diameters, and improve production efficiency through replacing the two end clamping type lathe processing mode of slow speed.

[0037] Finally, it also needs to be explained that in this paper, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the term "includes" "contains" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the element defined by the statement "including a" does not exclude the existence of another same element in the process, method, article or equipment including the element.

[0038] The specific embodiments provided by the present application are described in detail above, and the principles and implementation modes of the present application are described by applying specific examples. The above description of the embodiments is only used to help understand the method of the present application and its core idea. Meanwhile, for those skilled in the art, according to the idea of the present application, the specific embodiments and application range will be changed, and the above description of the embodiments should not be understood as a limitation on the present application.

Claims

1. A device for processing irregularly shaped cone-shaped structural foam rods, comprising: The feeding device (1), the chipping device, and the processing platform (6) are characterized in that the processing platform (6) is designed as a two-layer structure, with the upper layer being a processing mechanism and the lower layer being a power mechanism. The processing mechanism includes a feeding device (1) and a chipping device. The feeding device (1) is used to transport materials, and the chipping device is used for material processing.

2. The structural foam round rod irregular cone head processing device according to claim 1, characterized in that: The chip-cutting device includes a transmission device (2), a dust removal device (3), a tool chuck (4), and a sensing device (5).

3. The structural foam round rod irregular cone head processing device according to claim 2, characterized in that: The feeding device (1) consists of a contour drive wheel (11) and a contour bracket (12). The contour drive wheel (11) and the contour bracket (12) are concave flange structures and are fixedly connected to the processing platform (6).

4. The structural foam round rod irregular cone head processing device according to claim 2, characterized in that: The transmission device (2) consists of a transmission shaft (21), a support seat (22), an upper pulley (24), a lower pulley (25), and a motor (26). The transmission shaft (21) is provided with two support seats (22) at the front and rear. The upper pulley (24) and the lower pulley (25) are connected by a belt.

5. The structural foam round rod irregular cone head processing device according to claim 4, characterized in that: The drive shaft (21) passes through the central axis of the support base (22), the upper pulley (24) is connected to the front end of the drive shaft (21), and the lower pulley (25) is connected to the motor (26) and fixed on the central axis of the motor (26).

6. The structural foam round rod irregular cone head processing device according to claim 5, characterized in that: The tool chuck (4) is fixedly connected to the end of the drive shaft (21), and a dovetail groove is opened on the tool chuck.

7. The structural foam round rod irregular cone head processing device according to claim 2, characterized in that: The dust removal device (3) consists of a dust removal hood (31) and a dust removal pipe (32). The bottom of the dust removal hood (31) is fixed on the processing platform (6). The front end of the dust removal pipe (32) is connected to the dust removal hood (31), and the end end is connected to the central dust removal equipment.

8. The structural foam round bar irregular cone head processing device according to claim 7, characterized in that: The sensing device (5) is located inside the dust removal hood (31) and above, so as to facilitate sensing and controlling the foam rod cone (7) to exit after processing.

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