Sleeper concrete jolt ramming equipment

Abstract

The utility model discloses sleeper concrete jolt ramming equipment which comprises a jolt ramming equipment box body, an elastic plate is arranged on the top of the jolt ramming equipment box body, and a supporting assembly is arranged on the top of the elastic plate. When a concrete processing mold is vibrated, the concrete processing mold is placed on the top of a placing plate, then a user starts a motor, the output end of the motor drives a transmission gear, the transmission gear drives a driven gear to rotate, the driven gear rotates to drive a linkage rod to rotate, and the linkage rod drives a bevel gear to rotate; the four linkage rods can rotate, meanwhile, the cams can be driven to impact the bottom of the elastic plate, transmission is conducted through the springs, vibration force is dispersed, uniform vibration can be guaranteed, the energy-saving vibration effect of the jolt ramming equipment box body is achieved, and the existing mode that multiple vibration motors are used for vibration is replaced; therefore, an excellent vibration effect is achieved, and energy is effectively saved.

Description

Technical Field

[0001] This utility model relates to the field of railway sleeper concrete technology, specifically to a railway sleeper concrete compaction device. Background Technology

[0002] Railway sleeper concrete is a special type of concrete product mainly used for supporting railway tracks to ensure their stability and safety. The production of railway sleeper concrete involves multiple steps and processes. The following is a detailed explanation of its production process and characteristics: Production Process: Raw Material Preparation: Railway sleeper concrete is mainly composed of cement, sand, aggregate, water, and admixtures mixed in a specific ratio. These raw materials require strict quality inspection to ensure they meet production requirements.

[0003] In the processing of railway sleeper concrete, molds are required for processing, and then vibration equipment is used to remove air bubbles. However, current vibration equipment uses multiple vibration motors, which consumes a lot of electrical energy, resulting in some waste and reducing the functionality of the vibration equipment.

[0004] Therefore, it is necessary to redesign and modify the vibration compaction equipment to effectively prevent the current vibration compaction equipment from using multiple vibration motors, which consumes a lot of electrical energy, resulting in some waste and reducing the functionality of the vibration compaction equipment. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a railway sleeper concrete compaction device that has the advantages of high-efficiency and energy-saving vibration. This solves the problem that current compaction devices use multiple vibration motors, which consume a lot of electrical energy, resulting in some waste and reduced functionality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a railway sleeper concrete compaction device, comprising a compaction device housing, an elastic plate provided on the top of the compaction device housing, a support component provided on the top of the elastic plate, a transmission component provided on the top of the compaction device housing, a vibration component provided on the top of the inner wall of the compaction device housing, and a rubber tube fixedly connected to the bottom of the elastic plate, the bottom of the rubber tube being fixedly connected to the top of the compaction device housing.

[0007] In a preferred embodiment of this invention, the support assembly includes a spring, the bottom of which is fixedly connected to the top of an elastic plate, and a placement plate is provided on the top of the elastic plate, the bottom of which is fixedly connected to the top of the spring.

[0008] As a preferred embodiment of this utility model, the transmission assembly includes a transmission box, the bottom of which is fixedly connected to the bottom of the inner wall of the vibrating equipment box, and a motor is installed inside the transmission box, with a transmission gear fixedly connected to the output end of the motor.

[0009] In a preferred embodiment of this invention, the vibration assembly includes a stabilizing block, which is fixedly connected to the bottom of the inner wall of the vibration equipment housing. A linkage rod is movably connected to the surface of the stabilizing block. There are four linkage rods, and bevel gears are fixedly connected to both ends of each linkage rod. A cam is fixedly connected to the surface of each linkage rod, and a driven gear that cooperates with the transmission gear is fixedly connected to the surface of each linkage rod.

[0010] As a preferred embodiment of this utility model, limit rods are fixedly connected to the four corners of the top of the elastic plate, and the top of the limit rods is slidably connected to the placement plate.

[0011] As a preferred embodiment of this invention, the top of the limiting rod is fixedly connected with a limiting ring, and the number of limiting rings is several.

[0012] In a preferred embodiment of this invention, the number of springs is several, and the springs are arranged in a rectangular pattern.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model involves vibrating a concrete processing mold, placing it on top of a placement plate, and then the user starts the motor. The motor's output drives a transmission gear, which in turn drives a driven gear to rotate. The driven gear's rotation drives a linkage rod to rotate, which in turn drives a bevel gear to rotate. This allows all four linkage rods to rotate, simultaneously causing a cam to impact the bottom of an elastic plate. The vibration force is transmitted through a spring, dispersing the vibration and ensuring uniform vibration. This achieves energy-saving vibration for the compaction equipment, replacing the existing method of using multiple vibration motors, thus achieving excellent vibration results and effectively saving energy.

[0015] 2. This utility model, through the setting of the support component, can vibrate the concrete, effectively remove air bubbles, and is convenient for users to use. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0017] Figure 2 This is a cross-sectional schematic diagram of the housing of the vibration compaction equipment of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This utility model Figure 1 Enlarged diagram of point B in the middle.

[0020] In the diagram: 1. Vibration equipment housing; 2. Elastic plate; 3. Support assembly; 31. Spring; 32. Placement plate; 4. Transmission assembly; 41. Transmission box; 42. Motor; 43. Transmission gear; 5. Vibration assembly; 51. Stabilizing block; 52. Linkage rod; 53. Bevel gear; 54. Cam; 55. Driven gear; 6. Rubber tube; 7. Limiting rod; 8. Limiting ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown, the present invention provides a concrete compaction device for railway sleepers, including a compaction device box 1, an elastic plate 2 on the top of the compaction device box 1, a support component 3 on the top of the elastic plate 2, a transmission component 4 on the top of the compaction device box 1, a vibration component 5 on the top of the inner wall of the compaction device box 1, and a rubber tube 6 fixedly connected to the bottom of the elastic plate 2, with the bottom of the rubber tube 6 fixedly connected to the top of the compaction device box 1.

[0023] refer to Figure 3 The support component 3 includes a spring 31, the bottom of which is fixedly connected to the top of the elastic plate 2. A placement plate 32 is provided on the top of the elastic plate 2, and the bottom of the placement plate 32 is fixedly connected to the top of the spring 31.

[0024] As a technical optimization of this utility model, the setting of the support component 3 can vibrate the concrete, effectively remove air bubbles, and make it convenient for users to use.

[0025] refer to Figure 3 The transmission assembly 4 includes a transmission box 41. The bottom of the transmission box 41 is fixedly connected to the bottom of the inner wall of the vibratory compaction equipment box 1. A motor 42 is installed inside the transmission box 41, and a transmission gear 43 is fixedly connected to the output end of the motor 42.

[0026] As a technical optimization of this utility model, the transmission component 4 enables the linkage rod 52 to be driven, ensuring the stability of the linkage rod 52 and allowing the four linkage rods 52 to rotate stably. This provides high safety and ease of use for users.

[0027] refer to Figure 3 The vibration assembly 5 includes a stabilizing block 51, which is fixedly connected to the bottom of the inner wall of the vibration equipment housing 1. The surface of the stabilizing block 51 is movably connected to a linkage rod 52. There are four linkage rods 52. Both ends of the linkage rod 52 are fixedly connected to bevel gears 53. The surface of the linkage rod 52 is fixedly connected to a cam 54. The surface of the linkage rod 52 is fixedly connected to a driven gear 55 that cooperates with the transmission gear 43.

[0028] As a technical optimization of this utility model, the vibration component 5 can impact the elastic plate 2, causing the elastic plate 2 to transmit kinetic energy upward, so that the placement plate 32 can vibrate, which has strong stability and is convenient for users to use.

[0029] refer to Figure 4 Limiting rods 7 are fixedly connected to the four corners of the top of the elastic plate 2, and the top of the limiting rods 7 is slidably connected to the placement plate 32.

[0030] As a technical optimization of this utility model, the placement plate 32 can be limited by the setting of the limiting rod 7, which effectively improves the stability of the placement plate 32 and makes it less likely for the placement plate 32 to shake.

[0031] refer to Figure 4 The top of the limiting rod 7 is fixedly connected to a limiting ring 8, and there are several limiting rings 8.

[0032] As a technical optimization of this utility model, the top of the limiting rod 7 can be protected by the setting of the limiting ring 8, which effectively improves the stability of the limiting rod 7 and effectively prevents the limiting rod 7 from detaching from the placement plate 32, making it convenient for users to use.

[0033] refer to Figure 3 There are several springs 31, and the springs 31 are distributed in a rectangular shape.

[0034] As a technical optimization of this utility model, by setting the number of springs 31 to several, the bottom of the placement plate 32 can be supported, ensuring the stable movement of the placement plate 32 and making it convenient for users to use.

[0035] The working principle and usage process of this utility model are as follows: When the user needs to vibrate the concrete processing mold, he / she places it on the top of the placement plate 32. Then the user starts the motor 42. The output end of the motor 42 drives the transmission gear 43, which drives the driven gear 55 to rotate. The driven gear 55 rotates, which drives the linkage rod 52 to rotate. The linkage rod 52 drives the bevel gear 53 to rotate, so that the four linkage rods 52 can rotate. At the same time, it can drive the cam 54 to impact the bottom of the elastic plate 2. The vibration force is transmitted through the spring 31 and dispersed, which can ensure uniform vibration and achieve the effect of high-efficiency and energy-saving vibration.

[0036] In summary, this concrete compaction equipment for railway sleepers, through the coordinated use of a compaction equipment housing 1, an elastic plate 2, a support assembly 3, a spring 31, a placement plate 32, a transmission assembly 4, a transmission box 41, a motor 42, a transmission gear 43, a vibration assembly 5, a stabilizing block 51, a linkage rod 52, a bevel gear 53, a cam 54, a driven gear 55, and a rubber tube 6, solves the problem that current compaction equipment uses multiple vibration motors for vibration, which consumes a lot of electrical energy, resulting in some waste and reduced functionality.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concrete compaction device for railway sleepers, comprising a compaction device housing (1), characterized in that: The top of the compaction equipment housing (1) is provided with an elastic plate (2), the top of the elastic plate (2) is provided with a support component (3), the top of the compaction equipment housing (1) is provided with a transmission component (4), the top of the inner wall of the compaction equipment housing (1) is provided with a vibration component (5), and the bottom of the elastic plate (2) is fixedly connected with a rubber tube (6), the bottom of the rubber tube (6) is fixedly connected to the top of the compaction equipment housing (1); The support assembly (3) includes a spring (31), the bottom of which is fixedly connected to the top of the elastic plate (2), and a placement plate (32) is provided on the top of the elastic plate (2), the bottom of which is fixedly connected to the top of the spring (31). The transmission assembly (4) includes a transmission box (41), the bottom of which is fixedly connected to the bottom of the inner wall of the vibratory compaction equipment box (1). A motor (42) is installed inside the transmission box (41), and a transmission gear (43) is fixedly connected to the output end of the motor (42). The vibration assembly (5) includes a stabilizing block (51), which is fixedly connected to the bottom of the inner wall of the vibration equipment housing (1). The surface of the stabilizing block (51) is movably connected to a linkage rod (52). There are four linkage rods (52). Both ends of the linkage rod (52) are fixedly connected to bevel gears (53). The surface of the linkage rod (52) is fixedly connected to a cam (54). The surface of the linkage rod (52) is fixedly connected to a driven gear (55) that cooperates with the transmission gear (43).

2. The concrete compaction equipment for railway sleepers according to claim 1, characterized in that: Limiting rods (7) are fixedly connected to the four corners of the top of the elastic plate (2), and the top of the limiting rods (7) is slidably connected to the placement plate (32).

3. The concrete compaction equipment for railway sleepers according to claim 2, characterized in that: The top of the limiting rod (7) is fixedly connected to a limiting ring (8), and the number of limiting rings (8) is several.

4. The concrete compaction equipment for railway sleepers according to claim 1, characterized in that: The number of springs (31) is several, and the springs (31) are distributed in a rectangular shape.

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