Light porcelain embossing machine device

By designing a reciprocating embossing component and a hydraulic system-controlled lightweight ceramic embossing machine, the problems of low embossing precision and unstable pressure were solved, achieving clear and consistent patterns and uniform pressure on the clay surface, adapting to different texture requirements, and improving product quality.

CN223820768UActive Publication Date: 2026-01-23WORLDPECKER PAINT GRP CO LTD
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Patent Information

Application Number
CN202422882380.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2026-01-23
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing embossing machine for lightweight ceramics has low embossing precision, resulting in unclear patterns and unstable pressure, which affects the appearance quality of the product.

Method used

A lightweight porcelain embossing machine device was designed, comprising a reciprocating embossing component, a movable lifting component, and a telescopic embossing component. The reciprocating mechanism drives the telescopic embossing component to perform repeated embossing, and the hydraulic system controls the pressure uniformity. The embossing rollers can be quickly replaced to adapt to different texture requirements.

Benefits of technology

It achieves clear and consistent patterns on the clay surface, uniform pressure, adapts to any precision requirements, and makes it easy to remove the clay after embossing, avoiding deformation that could affect product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light porcelain embossing machine device, and particularly relates to the technical field of ceramic manufacturing, the light porcelain embossing machine device comprises a base, two fixing seats are fixedly arranged on the top of the base and are respectively arranged on the two sides of the top of the base, two mounting grooves are formed in the surface of the base and are arranged between the two fixing seats, and the mounting grooves are formed in the base. Two fixing rods are fixedly arranged on the inner side of the mounting groove, a sliding rail is fixedly arranged between the fixing rods, and a reciprocating embossing assembly is arranged on the outer side of the sliding rail in a sliding mode. According to the utility model, the movable jacking component is arranged, so that the jacking structure in the shaping shell is matched with the telescopic embossing component, and the pressure of the embossing roller and the tray on the clay is controlled, so that the surface of the clay is uniformly stressed, the grains are consistent and clear, and any embossing precision requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic manufacturing technical field more specifically, the utility model relates to a kind of light porcelain embossing machine device. BACKGROUND

[0002] Light porcelain embossing machine device is a kind of equipment specially used to carry out embossing treatment to light porcelain material, and the device is widely used in building decoration, household supplies and other fields, and can add aesthetic and artistic value to light porcelain products.

[0003] The embossing of the existing light porcelain embossing machine device is not high in precision when being used, which can cause the patterns on the light porcelain products not clear enough, thereby affecting the appearance quality, and the inconsistent embossing effect caused by unstable pressure. UTILITY MODEL CONTENT

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a light porcelain embossing machine device to solve the problems raised in the above background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a light porcelain embossing machine device, comprising a base, two fixed seats are fixedly arranged on the top of the base and are arranged on both sides of the top of the base, two installation grooves are formed in the surface of the base and are arranged between the two fixed seats, two fixed rods are fixedly arranged in the inner side of the installation groove, a sliding rail is fixedly arranged between the fixed rods, and a reciprocating embossing assembly is slidingly arranged on the outer side of the sliding rail.

[0006] The reciprocating embossing assembly comprises a telescopic embossing member and two reciprocating mechanisms, the bottom of the reciprocating mechanism is fixedly connected with the installation groove, and the telescopic embossing member is arranged between the two reciprocating mechanisms.

[0007] The bottom of the telescopic embossing member is provided with a moving lifting member, the moving lifting member is slidingly connected with the base and is arranged between the two installation grooves, the top of the base is provided with a compression member, and the compression member is arranged at one end of the moving lifting member.

[0008] As a further description of the above technical scheme:

[0009] The reciprocating mechanism comprises a meandering sliding block, the meandering sliding block is slidingly connected with the sliding rail, a first sliding groove connecting rod is fixedly arranged at the bottom of the meandering sliding block, a second sliding groove connecting rod is slidingly arranged in the inner side of the first sliding groove connecting rod, a third sliding groove connecting rod is slidingly arranged in the inner side of the second sliding groove connecting rod, and a fourth sliding groove connecting rod is rotatably arranged at the bottom end of one side of the third sliding groove connecting rod.

[0010] As a further description of the above technical scheme:

[0011] The fourth sliding slot connecting rod is internally slidably provided with a rotating rod, one side of the rotating rod is provided with a connecting seat, the bottom of the connecting seat is fixedly connected with a mounting groove, one side of the connecting seat is provided with a motor, the motor is fixedly connected with a fixing seat, the output end of the motor penetrates through the connecting seat and extends to the outside and is fixedly connected with the rotating rod, a first rotating shaft is mounted in the inside of the connecting seat, and the bottom end of the second sliding slot connecting rod is rotationally connected with the first rotating shaft.

[0012] As a further description of the above technical solution:

[0013] The telescopic embossing component comprises a first connecting rod, both ends of the first connecting rod are fixedly connected with the back-shaped sliding block, a first electric telescopic rod is mounted on the inside of the first connecting rod, second connecting rods are fixedly arranged on the two sides of the first electric telescopic rod respectively, a second rotating shaft is arranged through the two second connecting rods, and the second rotating shaft is inserted between the two second connecting rods, and an embossing roller is sleeved on the outside of the second rotating shaft.

[0014] As a further description of the above technical solution:

[0015] The moving and lifting component comprises two first hydraulic cylinders, the two first hydraulic cylinders are fixedly connected with the base and arranged between the two mounting grooves, a plastic shell is fixedly arranged between the output ends of the two first hydraulic cylinders, the plastic shell is slidably connected with the base, two second hydraulic cylinders are mounted on the inside bottom of the plastic shell, and a tray is arranged on the inside of the plastic shell, and the output ends of the two second hydraulic cylinders are fixedly connected with the bottom of the tray.

[0016] As a further description of the above technical solution:

[0017] The compression component comprises a fixing frame, the fixing frame is fixedly connected with the base, a second electric telescopic rod is mounted on the inside top of the fixing frame, and a pressing plate is arranged on the output end of the second electric telescopic rod.

[0018] The technical effect and advantages of the utility model are as follows:

[0019] Compared with the prior art, the moving and lifting component is arranged, the telescopic embossing component is cooperated with the lifting structure in the plastic shell, the pressure of the embossing roller and the tray on the clay is controlled, the clay surface is uniformly stressed, the lines are consistent and clear, the embossing precision requirement is suitable for any requirement, when the embossing is completed, the lifting structure can also push the tray and the shaped and embossed clay out of the plastic shell, the staff can conveniently take, and the clay deformation caused by taking does not affect the product quality;

[0020] Compared with the prior art, the reciprocating embossing assembly is arranged, the telescopic embossing component is driven by the reciprocating mechanism to reciprocally emboss the flattened clay, and the pattern is clear enough;

[0021] Through setting the rotatable shaft which can be plugged, when different lines are needed, the embossing roller with corresponding lines can be quickly replaced, and working time is saved. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a whole structure schematic view of the utility model.

[0023] Figure 2 It is a base structure schematic view of the utility model.

[0024] Figure 3 It is a reciprocating mechanism structure schematic view of the utility model.

[0025] Figure 4 It is a telescopic embossing component structure schematic view of the utility model.

[0026] Figure 5 It is a moving lifting component structure schematic view of the utility model.

[0027] Figure 6 It is a compression component structure schematic view of the utility model.

[0028] The figure mark is: 1, base; 2, fixed seat; 3, installation slot; 4, fixed rod; 5, sliding rail; 6, telescopic embossing component; 601, first connecting rod; 602, first electric telescopic rod; 603, second connecting rod; 604, second rotatable shaft; 605, embossing roller; 7, reciprocating mechanism; 701, back-shaped sliding block; 702, first sliding groove connecting rod; 703, second sliding groove connecting rod; 704, third sliding groove connecting rod; 705, fourth sliding groove connecting rod; 706, rotating rod; 707, connecting seat; 708, motor; 709, first rotatable shaft; 8, moving lifting component; 801, first hydraulic cylinder; 802, plastic shell; 803, second hydraulic cylinder; 804, tray; 9, compression component; 901, fixed frame; 902, second electric telescopic rod; 903, pressing plate. DETAILED DESCRIPTION

[0029] The technical scheme in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.

[0030] As shown in the accompanying Figures 1-6The device shown is a light porcelain embossing machine, including a base 1, two fixed seats 2 are fixedly provided on the top of the base 1 and respectively provided on both sides of the top of the base 1, two mounting grooves 3 are opened on the surface of the base 1 and are provided between the two fixed seats 2, two fixed rods 4 are fixedly provided on the inner side of the mounting grooves 3 respectively, a slide rail 5 is fixedly provided between the fixed rods 4, and a reciprocating embossing component is slidably provided on the outer side of the slide rail 5.

[0031] The reciprocating embossing assembly includes a telescopic embossing component 6 and two reciprocating mechanisms 7. The bottom of the reciprocating mechanism 7 is fixedly connected to the mounting groove 3, and the telescopic embossing component 6 is disposed between the two reciprocating mechanisms 7.

[0032] The bottom of the telescopic embossing component 6 is provided with a movable lifting component 8, which is slidably connected to the base 1 and is located between two mounting slots 3. The top of the base 1 is provided with a compression component 9, which is located at one end of the movable lifting component 8.

[0033] In some embodiments, according to Figure 3 As shown, the reciprocating mechanism 7 includes a spiral slider 701, which is slidably connected to the slide rail 5. A first slide groove connecting rod 702 is fixedly provided at the bottom of the spiral slider 701. A second slide groove connecting rod 703 is slidably provided inside the first slide groove connecting rod 702. A third slide groove connecting rod 704 is slidably provided inside the second slide groove connecting rod 703. A fourth slide groove connecting rod 705 is rotatably provided at the bottom end of one side of the third slide groove connecting rod 704.

[0034] In some embodiments, according to Figure 1 and Figure 3 As shown, a rotating rod 706 is slidably provided on the inner side of the fourth sliding groove connecting rod 705. A connecting seat 707 is provided on one side of the rotating rod 706. The bottom of the connecting seat 707 is fixedly connected to the mounting groove 3. A motor 708 is provided on one side of the connecting seat 707. The motor 708 is fixedly connected to the fixed seat 2. The output end of the motor 708 passes through the connecting seat 707 and extends to the outside to be fixedly connected to the rotating rod 706. A first rotating shaft 709 is installed on the inner side of the connecting seat 707. The bottom end of the second sliding groove connecting rod 703 is rotatably connected to the first rotating shaft 709.

[0035] In some embodiments, according to Figure 4As shown, the telescopic embossing component 6 includes a first connecting rod 601, both ends of which are fixedly connected to the loop slider 701. Through the reciprocating motion of the reciprocating mechanism 7, the telescopic embossing component 6 is driven to reciprocate, thereby repeatedly embossing the clay. A first electric telescopic rod 602 is installed on the inner side of the first connecting rod 601. The first electric telescopic rod 602 drives the embossing roller 605 to move up and down, adjusting the pressure of the embossing roller 605 on the clay. Second connecting rods 603 are fixedly provided on both sides of the first electric telescopic rod 602. A second rotating shaft 604 passes through the two second connecting rods 603, and the second rotating shaft 604 is inserted into the two second connecting rods 603 to facilitate quick replacement of embossing rollers 605 with different patterns. An embossing roller 605 is sleeved on the outer side of the second rotating shaft 604.

[0036] In some embodiments, according to Figure 5 As shown, the movable lifting component 8 includes two first hydraulic cylinders 801, which provide power for the movement of the movable lifting component 8. The two first hydraulic cylinders 801 are fixedly connected to the base 1 and disposed between two mounting slots 3. A plastic housing 802 is fixedly disposed between the output ends of the two first hydraulic cylinders 801. The plastic housing 802 is slidably connected to the base 1. Two second hydraulic cylinders 803 are installed on the bottom inner side of the plastic housing 802, which are the power source for the lifting structure. A tray 804 is disposed inside the plastic housing 802. The output ends of the two second hydraulic cylinders 803 are fixedly connected to the bottom of the tray 804. By controlling the second hydraulic cylinders 803, the tray 804 is moved up and down to adjust the pressure of the embossing roller 605 and the tray 804 on the clay, thereby controlling the embossing accuracy and uniformity.

[0037] In some embodiments, according to Figure 6 As shown, the compression component 9 includes a fixed frame 901, which is fixedly connected to the base 1. A second electric telescopic rod 902 is installed on the inner side of the top of the fixed frame 901. A pressure plate 903 is provided at the output end of the second electric telescopic rod 902. The clay is shaped by the second electric telescopic rod 902 and the pressure plate 903.

[0038] The working principle of this utility model is as follows: During the preparation stage, the staff puts the clay to be shaped and embossed into the shaping shell 802, starts the first hydraulic cylinder 801, and pushes the moving lifting component 8 to the direct below the compression component 9.

[0039] Start the second electric telescopic rod 902, which pushes the pressure plate 903 downward to compress and shape the clay. After shaping, start the first hydraulic cylinder 801, which pulls the moving lifting component 8 back to the embossing area and then stops.

[0040] Start the first electric telescopic rod 602, which pushes the embossing roller 605 downward until it contacts the shaped clay. Start the second hydraulic cylinder 803, adjust the height of the first electric telescopic rod 602 and the tray 804, start the motor 708, and start the reciprocating mechanism 7. Drive the embossing roller 605 to repeatedly emboss the clay within the shaping shell 802 until the pattern is clear, then stop. Then adjust the device to return to its original position.

[0041] When the reciprocating mechanism is started, the output end of the motor 708 drives the rotating rod 706 to rotate. The slider on the rotating rod 706 will slide in the fourth sliding groove connecting rod 705, so that the fourth sliding groove connecting rod 705 and the third sliding groove connecting rod 704 move together. Therefore, the slider at one end of the third sliding groove connecting rod 704 slides inside the second sliding groove connecting rod 703, so that the bottom end of the second sliding groove connecting rod 703 rotates in an arc on the first rotating shaft 709. At the same time, the slider at the top end of the second sliding groove connecting rod 703 slides in the first sliding groove connecting rod 702, thereby pushing the first sliding groove connecting rod 702 and the loop slider 701 to slide on the slide rail 5.

[0042] Start the first hydraulic cylinder 801 to pull the movable lifting component 8 back to its original position. Start the second hydraulic cylinder 803 to push the tray 804 and the shaped clay on the tray 804 out of the shaping shell 802. After the workers remove it and restore the device to its original position, the work is completed.

Claims

1. A lightweight porcelain embossing machine device, comprising a base (1), characterized in that: The base (1) is fixedly provided with two fixed seats (2) on the top, and respectively set on both sides of the top of the base (1). The surface of the base (1) is provided with two mounting grooves (3), and set between the two fixed seats (2). The inner side of the mounting grooves (3) is fixedly provided with two fixed rods (4). The fixed rods (4) are fixedly provided between the fixed rods (4). The outer side of the slide rail (5) is provided with a reciprocating embossing component. The reciprocating embossing assembly includes a telescopic embossing component (6) and two reciprocating mechanisms (7). The bottom of the reciprocating mechanism (7) is fixedly connected to the mounting groove (3), and the telescopic embossing component (6) is disposed between the two reciprocating mechanisms (7). The bottom of the telescopic embossing component (6) is provided with a movable lifting component (8), which is slidably connected to the base (1) and is located between two mounting slots (3). The top of the base (1) is provided with a compression component (9), which is located at one end of the movable lifting component (8).

2. The lightweight porcelain embossing machine device according to claim 1, characterized in that: The reciprocating mechanism (7) includes a spiral slider (701), which is slidably connected to the slide rail (5). A first slide rail connecting rod (702) is fixedly provided at the bottom of the spiral slider (701). A second slide rail connecting rod (703) is slidably provided inside the first slide rail connecting rod (702). A third slide rail connecting rod (704) is slidably provided inside the second slide rail connecting rod (703). A fourth slide rail connecting rod (705) is rotatably provided at the bottom end of one side of the third slide rail connecting rod (704).

3. The lightweight porcelain embossing machine device according to claim 2, characterized in that: The fourth sliding groove connecting rod (705) has a rotating rod (706) slidably mounted on its inner side. A connecting seat (707) is provided on one side of the rotating rod (706). The bottom of the connecting seat (707) is fixedly connected to the mounting groove (3). A motor (708) is provided on one side of the connecting seat (707). The motor (708) is fixedly connected to the fixed seat (2). The output end of the motor (708) passes through the connecting seat (707) and extends to the outside to be fixedly connected to the rotating rod (706). A first rotating shaft (709) is installed on the inner side of the connecting seat (707). The bottom end of the second sliding groove connecting rod (703) is rotatably connected to the first rotating shaft (709).

4. The lightweight porcelain embossing machine device according to claim 1, characterized in that: The telescopic embossing component (6) includes a first connecting rod (601), both ends of which are fixedly connected to the U-shaped slider (701). A first electric telescopic rod (602) is installed on the inner side of the first connecting rod (601). Second connecting rods (603) are fixedly provided on both sides of the first electric telescopic rod (602). A second rotating shaft (604) is provided through the two second connecting rods (603), and the second rotating shaft (604) is inserted into the two second connecting rods (603). An embossing roller (605) is sleeved on the outer side of the second rotating shaft (604).

5. The lightweight porcelain embossing machine device according to claim 1, characterized in that: The movable lifting component (8) includes two first hydraulic cylinders (801). The two first hydraulic cylinders (801) are fixedly connected to the base (1) and are disposed between two mounting slots (3). A plastic shell (802) is fixedly provided between the output ends of the two first hydraulic cylinders (801). The plastic shell (802) is slidably connected to the base (1). Two second hydraulic cylinders (803) are installed on the bottom inner side of the plastic shell (802). A tray (804) is provided on the inner side of the plastic shell (802). The output ends of the two second hydraulic cylinders (803) are fixedly connected to the bottom of the tray (804).

6. The lightweight porcelain embossing machine device according to claim 1, characterized in that: The compression component (9) includes a fixed frame (901), which is fixedly connected to the base (1). A second electric telescopic rod (902) is installed on the inner side of the top of the fixed frame (901), and a pressure plate (903) is provided at the output end of the second electric telescopic rod (902).