Production device of insulated wire with sleeve
By designing an insulated wire production device with a synchronous vibration cooling tank, inner wall baffles, and other components, the problem of impurity adsorption during water cooling was solved, achieving efficient cooling and cleaning, and ensuring the coating quality of the insulated wire.
Patent Information
- Application Number
- CN202520332866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-27
AI Technical Summary
During the production of insulated wires, dust, impurities, and plastic particles are easily adsorbed onto the surface of the insulated wires during water cooling, leading to defects in the subsequent coating process.
An insulated wire production device with a sheath was designed. By setting up components such as a synchronously vibrating cooling tank, an inner wall baffle, elastic bristles, an air pump, and an air jet, the device can remove dust, impurities, and plastic particles and enhance the cooling effect of water flow.
It effectively reduces the adhesion of impurities, improves the cooling efficiency of the insulation wire, avoids defects in the coating process, and ensures the quality of the insulation wire.
Smart Images
Figure CN223820934U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of insulated wire processing equipment, specifically a production device for insulated wire with a sheath. Background Technology
[0002] An insulated wire is a wire in which a layer of non-conductive material, such as resin, plastic, silicone rubber, or PVC, is uniformly and sealed around the conductor to form an insulating layer, preventing accidents such as leakage, short circuit, and electric shock caused by contact between the conductor and the outside environment.
[0003] During the production of insulated wires, the insulated wires that have been thermoplastic coated need to be cooled by water. During the water cooling process, dust, impurities and plastic particles are easily adsorbed on the surface of the insulated wires, which can easily lead to problems such as demolding and defects in the subsequent coating process.
[0004] Therefore, this utility model provides a production device for insulated wire with a sleeve. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A production device for insulated wire with a sheath, comprising a support frame; the support frame is symmetrically arranged; a water pipe rack is fixedly connected to the top of the support frame; a water tap is connected to the middle of the water pipe rack; a first cooling tank is fixedly connected to the top of the support frame; an elastic connecting block is fixedly connected to the side wall of the first cooling tank; the elastic connecting block has a U-shaped structure; a second cooling tank is fixedly connected to the side wall of the elastic connecting block; another elastic connecting block is fixedly connected to the side wall of the second cooling tank; a third cooling tank is fixedly connected to the side wall of the other elastic connecting block; multiple vibration blocks are fixedly connected to the side wall of the second cooling tank; by setting two elastic connecting blocks, synchronous vibration of the first, second, and third cooling tanks can be achieved, shaking off plastic particles and dust impurities attached to the inner walls of the first, second, and third cooling tanks. After the impurities are shaken off, they flow away with the water flow, reducing the problem of impurities adhering to the surface of the insulated wire and causing defects in the subsequent coating process.
[0007] Preferably, multiple baffles are fixed to the inner walls of the first, second, and third cooling tanks; the baffles are staggered; by fixing multiple baffles to the inner walls of the first, second, and third cooling tanks, the water flow can be made to meander, which enhances the scouring effect of the water flow and reduces the adhesion of dust, impurities, and plastic particles to the surface of the insulated wire; at the same time, the meandering flow of the water also enhances the cooling effect, allowing the thermoplastic-coated insulated wire to cool down faster.
[0008] Preferably, a plurality of elastic bristles are fixedly attached to the middle of the spoiler; the elastic bristles are arranged in an array structure; by providing elastic bristles, the surface of the insulated wire can be brushed, further reducing the adhesion of dust, impurities and plastic particles to the surface of the insulated wire.
[0009] Preferably, an air suction pump is fixedly connected to the top of another bracket; the air suction pumps are symmetrically arranged; a gas collection hood is fixedly connected to the side wall of the third cooling tank; the gas collection hoods are symmetrically arranged; a gas pipe is connected to the side wall of the air suction pump; by setting up the gas collection hood and the gas pipe, the generated steam can be quickly discharged, making it easier to observe the thermoplastic coating of the insulation wire; after the steam is quickly discharged, the problem of rusting on the surface of the thermoplastic machine caused by steam drifting to the surface of the extrusion thermoplastic machine can be reduced.
[0010] Preferably, a support column is fixedly connected to the top of the bracket; the support columns are symmetrically arranged; a ring is fixedly connected to the end of the support column; the ring is hollow; multiple air jets are connected to the inner wall of the ring; and an air inlet is connected to the side wall of the ring. By providing multiple air jets, water droplets adhering to the surface of the water-cooled insulation wire can be blown dry, reducing the problem of water droplets adhering to the surface of the insulation wire affecting the subsequent coating process; at the same time, the airflow can sweep the surface of the insulation wire, further reducing dust, impurities, and plastic particles adhering to the surface of the insulation wire.
[0011] Preferably, a collection tank is placed below the support; a filter screen is fixed to the top of the collection tank; water flowing out from the end of the third cooling tank falls into the collection tank, and the filter screen fixed to the top of the collection tank can filter the water and reduce impurities in the water; by setting up the collection tank and the filter screen, the cooling water can be collected.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The production device for insulated wire with sleeve described in this utility model, by setting two elastic connecting blocks, can realize the synchronous vibration of the first cooling tank, the second cooling tank and the third cooling tank, shake off the plastic particles and dust impurities attached to the inner walls of the first cooling tank, the second cooling tank and the third cooling tank. After the impurities are shaken off, they are washed away with the water flow, reducing the problem of impurities adhering to the surface of the insulated wire and causing defects in the subsequent coating process.
[0014] 2. The production device for insulated wire with sleeve described in this utility model has multiple baffles fixed to the inner walls of the first cooling tank, the second cooling tank, and the third cooling tank, which allows the water to flow in a meandering manner, enhancing the scouring effect of the water flow and reducing the adhesion of dust, impurities, and plastic particles to the surface of the insulated wire; at the same time, the meandering flow of the water also enhances the cooling effect, allowing the thermoplastic-coated insulated wire to cool down faster. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a perspective view of the present invention;
[0017] Figure 2 This is a schematic diagram of the spoiler structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the elastic bristle structure in this utility model;
[0019] Figure 4 This is a schematic diagram of the air intake hood structure in this utility model;
[0020] Figure 5 This is a schematic diagram of the jet head structure in this utility model;
[0021] Figure 6 This is a schematic diagram of the air inlet structure in this utility model;
[0022] In the diagram: 1. Elastic connecting block; 11. Bracket; 12. First cooling tank; 13. Second cooling tank; 14. Third cooling tank; 15. Vibrating block; 16. Water pipe rack; 17. Water tap; 2. Baffle plate; 3. Elastic bristles; 4. Gas collection hood; 41. Intake pump; 42. Gas pipe; 5. Jet nozzle; 51. Ring; 52. Support column; 53. Air inlet; 6. Collection tank; 61. Filter screen. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] like Figures 1 to 2As shown in the embodiment of this utility model, a production device for insulated wire with a sheath includes a support 11; the support 11 is symmetrically arranged; a water pipe rack 16 is fixedly connected to the top of the support 11; a water tap 17 is connected to the middle of the water pipe rack 16; a first cooling tank 12 is fixedly connected to the top of the support 11; an elastic connecting block 1 is fixedly connected to the side wall of the first cooling tank 12; the elastic connecting block 1 has a U-shaped structure; a second cooling tank 13 is fixedly connected to the side wall of the elastic connecting block 1; another elastic connecting block 1 is fixedly connected to the side wall of the second cooling tank 13; a third cooling tank 14 is fixedly connected to the side wall of the other elastic connecting block 1; a plurality of vibration blocks 15 are fixedly connected to the side wall of the second cooling tank 13; in use, the water tap 17 is turned on, and water is injected into the first cooling tank 12. The water flows through the second cooling tank 13 and the third cooling tank 14 in sequence, and finally flows out from the end of the third cooling tank 14; the insulated wire, after being thermoplastic-coated, passes through the first cooling tank 12 and the second cooling tank. Cooling is achieved by cooling the first cooling tank 12 and the second cooling tank 13 and the third cooling tank 14. Multiple vibration blocks 15 fixed to the side wall of the second cooling tank 13 are opened, causing the vibration blocks 15 to vibrate and drive the second cooling tank 13 to vibrate synchronously. Since elastic connecting blocks 1 are fixed between the first cooling tank 12 and the second cooling tank 13, and between the second cooling tank 13 and the third cooling tank 14, the vibration of the second cooling tank 13 can be transmitted to the first cooling tank 12 and the third cooling tank 14 due to the elasticity and expandability of the connecting blocks 1. This achieves synchronous vibration of the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14. By setting two elastic connecting blocks 1, synchronous vibration of the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14 can be achieved, shaking off plastic particles and dust impurities attached to the inner walls of the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14. After being shaken off, the impurities flow away with the water, reducing the problem of impurities adhering to the surface of the insulating wire and causing defects in the subsequent coating process.
[0025] like Figures 1 to 3 As shown, multiple baffles 2 are fixed to the inner walls of the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14; the baffles 2 are staggered; in use, the water sprayed from the faucet 17 falls into the first cooling tank 12, where multiple baffles 2 are fixed to the inner walls, and the water fills the grooves formed by the baffles 2 and the inner walls of the first cooling tank 12, and then flows backward along the surface of the baffles 2; by fixing multiple baffles 2 to the inner walls of the first cooling tank 12, the water can flow in a meandering manner, which enhances the scouring effect of the water flow and reduces the adhesion of dust, impurities, and plastic particles to the surface of the insulation wire; at the same time, the meandering flow of the water also enhances the cooling effect, allowing the thermoplastic-coated insulation wire to cool down faster.
[0026] like Figure 3As shown, a plurality of elastic bristles 3 are fixedly attached to the middle of the spoiler 2; the elastic bristles 3 are arranged in an array structure; during use, the insulated wire moves forward in the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14, and the insulated wire comes into contact with and rubs against the plurality of elastic bristles 3 fixedly attached to the surface of the spoiler 2; by providing elastic bristles 3, the surface of the insulated wire can be brushed, further reducing the adhesion of dust, impurities and plastic particles on the surface of the insulated wire.
[0027] like Figure 1 , Figure 4 As shown, another bracket 11 is fixedly connected to the top of an air suction pump 41; the air suction pump 41 is symmetrically arranged; a gas collection hood 4 is fixedly connected to the side wall of the third cooling tank 14; the gas collection hood 4 is symmetrically arranged; a gas pipe 42 is connected to the side wall of the air suction pump 41; during use, the insulation wire that has just been thermoplastic coated contains a large amount of heat energy, and a large amount of steam will be generated when it comes into contact with water. When the air suction pump 41 is started, the air suction pump 41 draws air inward, and the steam is drawn into the gas pipe 42 through the air suction pump 41 via the gas collection hood 4, and then discharged outward through the gas pipe 42; by setting the gas collection hood 4 and the gas pipe 42, the generated steam can be discharged quickly, making it easier to observe the thermoplastic coating of the insulation wire; after the steam is discharged quickly, the problem of rust on the surface of the thermoplastic machine caused by steam drifting to the surface of the extrusion thermoplastic machine can be reduced.
[0028] like Figure 1 , Figure 5 , Figure 6 As shown, a support column 52 is fixedly connected to the top of the bracket 11; the support columns 52 are symmetrically arranged; a ring 51 is fixedly connected to the end of the support column 52; the ring 51 is hollow; multiple air jets 5 are connected to the inner wall of the ring 51; an air inlet 53 is connected to the side wall of the ring 51; in use, air is blown into the air inlet 53, and the airflow is sprayed outward through the multiple air jets 5 connected to the inner wall of the ring 51. When the insulating wire passes through the middle of the ring 51, the gas sprayed by the air jets 5 can blow and dry the surface of the insulating wire; by setting multiple air jets 5, the water droplets attached to the surface of the water-cooled insulating wire can be blown dry, reducing the problem of water droplets attached to the surface of the insulating wire affecting the subsequent coating process; at the same time, the airflow can blow and clean the surface of the insulating wire, further reducing the dust, impurities and plastic particles attached to the surface of the insulating wire.
[0029] like Figure 1 As shown, a collection tank 6 is placed below the bracket 11; a filter screen 61 is fixed to the top of the collection tank 6; when in use, the water flowing out of the end of the third cooling tank 14 falls into the collection tank 6, and the filter screen 61 fixed to the top of the collection tank 6 can filter the water and reduce impurities in the water; by setting up the collection tank 6 and the filter screen 61, the collection of cooling water can be realized.
[0030] Working principle: During use, when the water tap 17 is turned on, water is injected into the first cooling tank 12. The water flows sequentially through the second cooling tank 13 and the third cooling tank 14, finally exiting from the end of the third cooling tank 14. The insulated wire, after being thermoplastic-coated, passes through the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14 to achieve cooling. When multiple vibration blocks 15 fixed to the side wall of the second cooling tank 13 are opened, the vibration blocks 15 vibrate, causing the second cooling tank 13 to vibrate synchronously. Since elastic connecting blocks 1 are fixed between the first cooling tank 12 and the second cooling tank 13, and between the second cooling tank 13 and the third cooling tank 14, the vibration of the second cooling tank 13 can be transmitted to the first cooling tank 12 and the third cooling tank 14 due to the elasticity and extensibility of the connecting blocks 1. This achieves synchronous vibration of the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14. The water sprayed from the water tap 17 falls into the first cooling tank 12, and the water in the first cooling tank 12 flows into the first cooling tank 12. Multiple baffles 2 are fixedly connected to the water flow. The water flow will fill the groove formed by the baffles 2 and the inner wall of the first cooling tank 12, and then flow backward along the surface of the baffles 2. The insulating wire will move forward in the first cooling tank 12, the second cooling tank 13, and the third cooling tank 14. The insulating wire will come into contact with and rub against the multiple elastic bristles 3 fixed to the surface of the baffles 2. The insulating wire, which has just been thermoplastic coated, contains a lot of heat energy. When it comes into contact with water, it will generate a lot of steam, start the suction pump 41, and at this time the suction pump 41 will draw water inward. Gas and steam are drawn into the gas pipe 42 by the gas pump 41 through the gas collection hood 4, and then discharged outward through the gas pipe 42; air is blown into the air inlet 53, and the airflow is sprayed outward through multiple jet nozzles 5 connected to the inner wall of the ring 51. When the insulating wire passes through the middle of the ring 51, the gas sprayed by the jet nozzles 5 can blow and dry the surface of the insulating wire; water flowing out from the end of the third cooling tank 14 falls into the collection tank 6, and the filter screen 61 fixed to the top of the collection tank 6 can filter the water and reduce impurities in the water.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A production apparatus for insulated wire with a sheath, characterized in that: Includes a bracket (11); the bracket (11) is symmetrically arranged; a water pipe rack (16) is fixedly connected to the top of the bracket (11); a water tap (17) is connected to the middle of the water pipe rack (16); a first cooling tank (12) is fixedly connected to the top of the bracket (11); an elastic connecting block (1) is fixedly connected to the side wall of the first cooling tank (12); the elastic connecting block (1) has a U-shaped structure; a second cooling tank (13) is fixedly connected to the side wall of the elastic connecting block (1); another elastic connecting block (1) is fixedly connected to the side wall of the second cooling tank (13); a third cooling tank (14) is fixedly connected to the side wall of the other elastic connecting block (1); and multiple vibration blocks (15) are fixedly connected to the side wall of the second cooling tank (13).
2. The production apparatus for insulated wire with a sheath according to claim 1, characterized in that: Multiple baffles (2) are fixed to the inner walls of the first cooling tank (12), the second cooling tank (13), and the third cooling tank (14); the baffles (2) are arranged in an alternating manner.
3. The production apparatus for insulated wire with a sheath according to claim 2, characterized in that: The spoiler (2) has multiple elastic bristles (3) fixed in the middle; the elastic bristles (3) are arranged in an array.
4. The production apparatus for an insulated wire with a sheath according to claim 3, characterized in that: Another bracket (11) is fixedly connected to the top of an air suction pump (41); the air suction pumps (41) are symmetrically arranged; the side wall of the third cooling tank (14) is fixedly connected to a gas collection hood (4); the gas collection hood (4) is symmetrically arranged; the side wall of the air suction pump (41) is connected to a gas pipe (42).
5. The production apparatus for an insulated wire with a sheath according to claim 4, characterized in that: The top of the bracket (11) is fixedly connected to a support column (52); the support column (52) is symmetrically arranged; a ring (51) is fixedly connected to the end of the support column (52); the ring (51) is hollow; multiple jet heads (5) are connected to the inner wall of the ring (51); and an air inlet (53) is connected to the side wall of the ring (51).
6. The production apparatus for an insulated wire with a sheath according to claim 5, characterized in that: A collection trough (6) is placed below the support (11); a filter screen (61) is fixed to the top of the collection trough (6).