Automatic material forming machine for roof heat insulation
By using a drive motor to drive the eccentric wheel and clamping claws in the automatic molding machine for roof insulation materials, the problems of dimensional shrinkage caused by cold-drying demolding and inconvenient mold replacement are solved. This achieves consistency in workpiece size and shape, improves production efficiency, and optimizes the installation and production process of roof insulation materials.
Patent Information
- Application Number
- CN202422999864.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing roof insulation materials are prone to dimensional shrinkage during cold casting and demolding, resulting in shapes and dimensions that do not meet design requirements, affecting installation and the integrity of the overall structure. At the same time, the stamping dies are inconvenient to replace, affecting production flexibility and efficiency.
The device uses a drive motor inside the housing to drive an eccentric wheel and a crank rod, which causes the extrusion table to oscillate back and forth on the stamping die. This avoids cold-drying demolding and, combined with the clamping claws, allows for quick replacement of the stamping die, ensuring that the workpiece size and shape meet design requirements and improving production flexibility and efficiency.
By avoiding material shrinkage, ensuring consistency in workpiece size and shape, improving product qualification rate and installation tightness, enhancing thermal insulation performance, and enabling quick mold changes to adapt to different roof workpiece requirements, the production process is optimized and overall production efficiency is improved.
Smart Images

Figure CN223820950U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to roof workpiece forming technical field especially relates to a material automatic forming machine for roof heat insulation. BACKGROUND
[0002] The automatic forming machine for roof heat insulation material is used for producing polyurethane, extruded polystyrene and polystyrene plate material, through the highly automatic production line, these machines not only realize the high -efficient production process and the consistency of product, can also process various heat insulation materials into the shell shape adapting to the roof structure, and this processing mode makes the produced heat insulation plate material can be more conveniently installed on the roof, thereby improving the heat insulation effect and reducing energy consumption.
[0003] When the roof heat insulation material is subjected to hot pressing treatment, when the punch presses the material, and when the mold is demolded, the hot pressing material is prone to shrinkage, resulting in that the shape and size of the hot pressing cannot meet the use requirements, and the size deviation may cause the product to be unable to be correctly installed, affecting the function of the heat insulation plate and the integrity of the overall structure.
[0004] To this end, in view of the size shrinkage caused by cold spraying demolding and the problem that the stamping die is inconvenient to replace, the application provides a material automatic forming machine for roof heat insulation. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of material automatic forming machines for roof heat insulation, make the roof workpiece that stamping die is discharged in stamping, avoid using cold spraying mode to cause material size shrinkage, ensure that the size and shape of workpiece meet design requirements, and make the device can quickly replace stamping die to produce different roof workpiece.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A kind of material automatic forming machine for roof heat insulation, comprising:
[0008] The device shell as shell support, the drive motor is fixedly connected on the bottom side of the bottom end inner wall of the device shell, the drive motor drive end is connected with crank rod through vibration group, the stamping die is detachably connected on the top side of the bottom end inner wall of the device shell, the extrusion table is connected to the inner wall top end of the stamping die through the complex pressure group;
[0009] The storage warehouse as storage material, the installation cover is installed on the top end of the storage warehouse, the heating wire is connected to the outer wall of the installation cover through heating group, the fixed ring is fixedly connected on the bottom side of the top end inner wall of the device shell left and right two parts, the adapter frame is connected to the opposite end of the fixed ring through clamping group.
[0010] Further, the device housing top end inner wall top side is fixedly connected with a punch press, and the punch press drive end is fixedly connected with a punch plate.
[0011] Further, the vibration group comprises an eccentric wheel fixedly connected to the drive motor drive end, the eccentric wheel outer wall is rotatably connected with a moving ring, the moving ring top end inner wall is sleeved on the crank rod right end outer wall, and the crank rod left end is fixedly connected with an extrusion plate.
[0012] Further, the re-pressing group comprises reset springs fixedly connected to the extrusion table top end four sides outer wall, and the reset springs top end is fixedly connected to the punch die bottom end outer wall four sides.
[0013] Further, the heating group comprises a heat preservation shell fixedly connected to the mounting cover outer wall, the heat preservation shell inner wall is fixedly connected with a heating wire, the heating wire outer wall is tightly attached to the storage bin outer wall, and the heat preservation shell outer wall is fixedly connected to the device housing rear end outer wall.
[0014] Further, the mounting cover top end is provided with a conveying pump, and the device housing front end outer wall is provided with a controller.
[0015] Further, the clamping group comprises clamping claws sleeved on the opposite end of the adapter frame, the clamping claws top end inner wall is rotatably connected to the fixed ring top end outer wall, the opposite end of the adapter frame is fixedly connected with a strong tension spring, and the strong tension spring opposite end is fixedly connected to the device housing top end inner wall bottom side.
[0016] The utility model has the advantages of the following beneficial effects:
[0017] 1、in the utility model, through the extrusion plate swing type extrusion to the extrusion table, make the punch die in the roof work piece that completes stamping is discharged, avoid using cold shower mode to cause material size shrinkage, ensure that the size and shape of work piece meet the design requirement, improve product consistency and pass rate, and stable size and shape control can guarantee the tightness and integrity of the thermal insulation board during installation, improve the performance of roof thermal insulation material.
[0018] 2、in the utility model, through the clamping claw fixed punch die, so that the device can quickly replace the punch die to produce different roof work piece, make the device machine can replace the die in short time, quickly adapt to the production demand of different types roof work piece, thereby improve the flexibility and diversity of production, optimize the operation process, help to improve the production capacity in unit time, thereby improve the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A three-dimensional view of a material automatic forming machine for roof thermal insulation is provided for the utility model;
[0020] Figure 2 A device shell half cut of the automatic forming machine for roof heat insulation material is provided in the utility model;
[0021] Figure 3 A stamping die half cut of the automatic forming machine for roof heat insulation material is provided in the utility model;
[0022] Figure 4 For Figure 3 The enlarged view of A in the middle.
[0023] Legend:
[0024] 1, device shell; 2, punch; 3, stamping plate; 4, heat preservation shell; 5, installation cover; 6, conveying pump; 7, driving motor; 8, stamping die; 9, storage bin; 10, heating wire; 11, extrusion table; 12, return spring; 13, eccentric wheel; 14, moving ring; 15, crank rod; 16, extrusion plate; 17, fixed ring; 18, clamping claw; 19, adapter frame; 20, strong tension spring. Specific implementation
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] With reference to Figures 1-3 An embodiment provided by the utility model: an automatic forming machine for roof heat insulation material, comprising a device shell 1 as a shell support, a driving motor 7 is fixedly connected to the bottom inner wall bottom side of the device shell 1, an eccentric wheel 13 is fixedly connected to the driving end of the driving motor 7, a moving ring 14 is rotatably connected to the outer wall of the eccentric wheel 13, the top end inner wall of the moving ring 14 is sleeved on the right end outer wall of a crank rod 15, an extrusion plate 16 is fixedly connected to the left end of the crank rod 15, a stamping die 8 is detachably connected to the top side of the bottom end inner wall of the device shell 1, a return spring 12 is fixedly connected to the four sides of the bottom end outer wall of the stamping die 8, a punch 2 is fixedly connected to the top side of the top end inner wall of the device shell 1, and a stamping plate 3 is fixedly connected to the driving end of the punch 2.
[0027] Specifically: when the material in the heat preservation shell 4 is transported to the stamping die 8 by the conveying pump 6, the stamping machine 2 is started to make the stamping plate 3 press and fit on the stamping die 8, and the material on the stamping die 8 is extruded and formed. When the stamping is completed, the driving motor 7 is started to make the eccentric wheel 13 produce deflection, so that the eccentric wheel 13 drives the moving ring 14 to move along the crank rod 15, so that the moving ring 14 drives the crank rod 15 to swing back and forth, so that the crank rod 15 extrudes the extrusion table 11, so that the extrusion table 11 ejects the material on the stamping die 8, which is convenient for the user to take out the material.
[0028] With reference to Figure 4 , the storage bin 9 serves as a storage material, the top end of the storage bin 9 is provided with the mounting cover 5, the outer wall of the mounting cover 5 is fixedly connected with the heat preservation shell 4, the inner wall of the heat preservation shell 4 is fixedly connected with the heating wire 10, the outer wall of the heating wire 10 is tightly attached to the outer wall of the storage bin 9, the outer wall of the heat preservation shell 4 is fixedly connected to the outer wall of the rear end of the device shell 1, the inner wall of the top end of the device shell 1 is fixedly connected with the fixed ring 17 on the left and right sides at the bottom, the clamping claw 18 is sleeved on the opposite end of the adapter frame 19, the inner wall of the top end of the clamping claw 18 is rotatably connected to the outer wall of the top end of the fixed ring 17, the opposite end of the adapter frame 19 is fixedly connected with the strong tension spring 20, and the opposite end of the strong tension spring 20 is fixedly connected to the inner wall of the top end of the device shell 1 at the bottom. The top end of the mounting cover 5 is provided with the conveying pump 6, and the front end of the outer wall of the device shell 1 is provided with the controller.
[0029] Specifically: in the process of replacing the stamping die 8, the operator needs to first press inwards the adapter frame 19, which will make the clamping claw 18 spread to both sides, so that the clamping claw 18 is separated from the stamping die 8, then the old stamping die 8 can be easily taken out from the fixed ring 17, when preparing to install the new stamping die 8, only need to put the new die into the fixed ring 17, and then through the elastic force of the strong tension spring 20, the adapter frame 19 will be compressed, driving the clamping claw 18 to shrink inward, so as to reliably fix the newly replaced stamping die 8.
[0030] Working principle: when the material in the heat preservation shell 4 is transmitted to the stamping die 8 through the conveying pump 6, the stamping machine 2 is started to make the stamping plate 3 press and fit on the stamping die 8, and the material on the stamping die 8 is extruded and formed, and when the stamping is completed, the driving motor 7 is started to make the eccentric wheel 13 produce deflection, so that the eccentric wheel 13 drives the moving ring 14 to move along the crank rod 15, so that the moving ring 14 drives the crank rod 15 to swing back and forth, so that the crank rod 15 extrudes the extrusion table 11, so that the extrusion table 11 ejects the material on the stamping die 8, which is convenient for the user to take out the material, and when the stamping die 8 needs to be replaced, the adapter frame 19 is pressed inward to make the clamping jaw 18 open to both sides, so that the clamping jaw 18 is detached from the stamping die 8, and the stamping die 8 is taken out from the fixed ring 17, and after the new stamping die 8 is installed on the fixed ring 17, the powerful tension spring 20 makes the adapter frame 19 extrude the clamping jaw 18 to shrink inward, so that the clamping jaw 18 fixes the stamping die 8 again, which is convenient for the device to replace the stamping die 8.
[0031] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. An automatic forming machine for roof insulation materials, characterized in that, include: The device housing (1), which serves as the outer shell support, has a drive motor (7) fixedly connected to the bottom side of the inner wall of the bottom end of the device housing (1). The drive end of the drive motor (7) is connected to a crank rod (15) through a vibration group. The top side of the inner wall of the bottom end of the device housing (1) is detachably connected to a stamping die (8). The top of the inner wall of the stamping die (8) is connected to an extrusion table (11) through a re-pressing group. The storage chamber (9) serves as a storage compartment for storing materials. The top of the storage chamber (9) is equipped with a mounting cover (5). The outer wall of the mounting cover (5) is connected to a heating wire (10) via a heating assembly. The bottom of the inner wall of the device housing (1) is fixedly connected to two parts of the left and right sides with fixing rings (17). The opposite end of the fixing rings (17) is connected to an adapter frame (19) via a clamping assembly.
2. The automatic forming machine for roof insulation materials according to claim 1, characterized in that: A stamping machine (2) is fixedly connected to the top side of the inner wall of the outer shell (1) of the device, and a stamping plate (3) is fixedly connected to the driving end of the stamping machine (2).
3. The automatic forming machine for roof insulation materials according to claim 1, characterized in that: The vibration group includes an eccentric wheel (13) fixedly connected to the drive end of the drive motor (7). A movable ring (14) is rotatably connected to the outer wall of the eccentric wheel (13). The inner wall of the top end of the movable ring (14) is sleeved on the outer wall of the right end of the crank rod (15). A pressing plate (16) is fixedly connected to the left end of the crank rod (15).
4. The automatic forming machine for roof insulation materials according to claim 1, characterized in that: The repressing assembly includes a return spring (12) fixedly connected to the outer wall of the four sides of the top of the extrusion table (11), and the top of the return spring (12) is fixedly connected to the four sides of the bottom outer wall of the stamping die (8).
5. An automatic forming machine for roof insulation materials according to claim 1, characterized in that: The heating assembly includes an insulation shell (4) fixedly connected to the outer wall of the mounting cover (5), a heating wire (10) fixedly connected to the inner wall of the insulation shell (4), the outer wall of the heating wire (10) being close to the outer wall of the storage compartment (9), and the outer wall of the insulation shell (4) being fixedly connected to the outer wall of the rear end of the device housing (1).
6. An automatic forming machine for roof insulation materials according to claim 1, characterized in that: A delivery pump (6) is installed on the top of the mounting cover (5), and a controller is installed on the outer wall of the front end of the device housing (1).
7. An automatic forming machine for roof insulation materials according to claim 1, characterized in that: The clamping assembly includes clamping claws (18) sleeved at opposite ends of the adapter (19). The inner wall of the top end of the clamping claws (18) is rotatably connected to the outer wall of the top end of the fixing ring (17). Each opposite end of the adapter (19) is fixedly connected to a high-strength tension spring (20). The opposite ends of the high-strength tension springs (20) are respectively fixedly connected to the bottom side of the inner wall of the top end of the device housing (1).