Polycarbonate film producing and processing device

Abstract

The utility model relates to the technical field of polycarbonate film processing, in particular to a polycarbonate film producing and processing device which comprises a processing table, a controller is arranged on one side of the processing table, an installation opening is formed in one side of the processing table, and two connecting frames are symmetrically arranged in the installation opening in parallel. The machining device comprises a machining table, two connecting frames are arranged on the machining table, an adjusting assembly is arranged between the two connecting frames, guiding and shaping assemblies are arranged in the two connecting frames, two guiding assemblies are arranged on one side of the machining table, and the two guiding assemblies are distributed in a high-low structure. Therefore, the distance between the connecting frames can be accurately adjusted, the production requirements of polycarbonate films of different specifications can be quickly met, and the production efficiency and the universality of equipment are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to polycarbonate film processing technical field especially relates to a polycarbonate film production and processing device. BACKGROUND

[0002] Polycarbonate film as a kind of high-performance plastic film, in electronic, optics, automobile and many other fields has wide application, its market demand grows constantly, and higher requirements are also proposed to the performance of production and processing device.

[0003] Traditional polycarbonate film production and processing device often has many limitations. In the forming process of film, due to lack of effective adjustment mechanism, it is difficult to quickly adapt to the production of polycarbonate film of different specifications, leading to low production efficiency, and uneven product quality. For example, when processing film material of different widths, the distance between processing components cannot be accurately adjusted, which easily causes waste of film material edges or processing failure.

[0004] In addition, for the guiding and shaping of film, the previous equipment usually adopts relatively simple structure. The guiding component lacks flexibility and cannot well cope with the position change of film in the transmission process, easily causing wrinkles, deviation and other defects of film, seriously affecting the flatness and dimensional accuracy of product. And the shaping and cooling process is not efficient and stable enough, the synergy between shaping roller and cooling roller is poor, the film cannot be quickly formed at appropriate temperature and pressure, the production cycle is prolonged, and it is also difficult to meet the production standard of high-quality polycarbonate film, therefore we propose a polycarbonate film production and processing device. UTILITY MODEL CONTENT

[0005] The utility model discloses a polycarbonate film production and processing device to solve the shortcomings in the prior art.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A polycarbonate film production and processing device, including the processing platform, the one side of processing platform is provided with controller, the one side of processing platform is provided with mounting port, two connecting frames are provided in mounting port parallelly and symmetrically, and adjusting assembly is arranged between two connecting frames, and guiding and shaping assembly is arranged in two connecting frames.

[0008] As preferred, the upper side of processing platform and between two connecting frames are provided with feeding hopper.

[0009] As preferred, the adjusting assembly comprises two side plates arranged at the front side of the processing table, one side of the side plate is provided with a motor one, the shaft end of the motor one is provided with a transmission rod one, the outer side of the transmission rod one is provided with two moving blocks one, one side of the moving block one is connected to one side of the connecting frame.

[0010] As preferred, the guiding and shaping assembly comprises a shaping roller and a cooling roller, both of which are arranged at one side of the connecting frame, and the cooling roller is below the shaping roller, one side of the shaping roller and the cooling roller is provided with a synchronous wheel, a synchronous belt is arranged between the two synchronous wheels, one side of the connecting frame is provided with a motor two, the shaft end of the motor two is connected with one of the synchronous wheels.

[0011] As preferred, the guiding assembly comprises a guiding groove and a receiving groove, both of which are arranged at one side of the processing table, the receiving groove is provided with a supporting plate, one side of the supporting plate is provided with a motor three, the shaft end of the motor three is provided with a transmission rod two, the transmission rod two is connected in the guiding groove, the outer side of the transmission rod two is provided with a moving block two, one side of the moving block two is provided with a guiding roller.

[0012] The beneficial effects of the present application are as follows:

[0013] Precise adjustment and efficient production: the motor one in the adjusting assembly drives the transmission rod one to rotate, which drives the moving block to move, thereby realizing the precise adjustment of the distance between the connecting frames, quickly adapting to the production needs of polycarbonate films of different specifications, improving the production efficiency and the versatility of the equipment.

[0014] Good guiding and shaping: the shaping roller and the cooling roller in the guiding and shaping assembly operate synchronously under the action of the motor two and the synchronous belt, which can effectively shape and quickly cool the polycarbonate film, ensuring the forming quality and size stability of the product and improving the yield of the product.

[0015] Flexible guiding and conveying: the high-low structure distribution of the guiding assembly and the movable guiding roller design can flexibly guide the film of different thicknesses and positions, ensuring the smooth transmission of the film during the processing process, reducing problems such as wrinkles and deviation, and further improving the product quality and the continuity of production.

[0016] Convenient feeding: the feeding hopper arranged between the two connecting frames on the processing table facilitates the input of polycarbonate raw materials, making the entire production process more smooth and efficient, reducing the complexity and labor intensity of manual operation, and helping to improve the automation level of production. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an exploded structure diagram of the front side of the present application;

[0018] Figure 2 This is a schematic diagram of the front axial side of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention with a cross-section of the axial side.

[0020] Figure 4 This is a schematic diagram of the structure on the axial side of the back of this utility model.

[0021] In the diagram: 1. Processing table; 2. Controller; 3. Mounting port; 4. Connecting frame; 5. Feed hopper; 6. Side plate; 7. Motor 1; 8. Transmission rod 1; 9. Moving block 1; 10. Shaping roller; 11. Cooling roller; 12. Synchronous pulley; 13. Synchronous belt; 14. Motor 2; 15. Guide groove; 16. Storage groove; 17. Support plate; 18. Motor 3; 19. Transmission rod 2; 20. Moving block 2; 21. Guide roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] like Figures 1-4 As shown, a polycarbonate film production and processing device prepares polycarbonate raw materials and places them on one side of the processing table 1 and near the feed hopper 5 between two connecting frames 4 for subsequent feeding operations.

[0024] Before production begins, the spacing of the connecting frame 4 is adjusted using the adjusting assembly according to the required specifications of the polycarbonate film. The motor 7 on one side of the side plate 6 is then started. Motor 7 drives the transmission rod 8 at the shaft end to rotate. The two moving blocks 9 on the outer side of the transmission rod 8 move axially as the transmission rod 8 rotates. Since one side of the moving blocks 9 is connected to the connecting frame 4, precise adjustment of the spacing of the connecting frame 4 is achieved to accommodate the production of film materials of different widths.

[0025] Next, the second motor 14 on one side of the connecting frame 4 is turned on. The shaft of the second motor 14 drives the synchronous pulley 12 connected to it to rotate. Through the transmission of the synchronous belt 13, the shaping roller 10 and the cooling roller 11 operate synchronously. The polycarbonate film passes over the shaping roller 10 and is initially formed under the action of the shaping roller 10. Then it passes through the cooling roller 11 below for rapid cooling to ensure the stability of the film's shape and performance. The coordinated work of the shaping roller 10 and the cooling roller 11 ensures the forming quality and production efficiency of the film.

[0026] For membrane guidance, a guide assembly with a high-low configuration located on one side of the processing table 1 plays a crucial role when the membrane is transported on the processing table. The motor 18, located on one side of the support plate 17 within the receiving slot 16, is activated. Motor 18 drives transmission rod 19 to rotate within the guide slot 15, and the moving block 20 outside transmission rod 19 moves the guide roller 21. Based on the actual transport position and state of the membrane, the position of the guide roller 21 is controlled by the forward and reverse rotation of motor 18, ensuring the membrane maintains the correct orientation during transport and preventing wrinkles and misalignment. This allows the membrane to pass smoothly through each processing stage, ultimately producing a high-quality polycarbonate membrane. The entire production process is centrally controlled and monitored by controller 2 on one side of the processing table 1, ensuring the coordinated operation of all components and smooth production.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A polycarbonate film production and processing apparatus, comprising a processing table (1), wherein a controller (2) is provided on one side of the processing table (1), characterized in that, The processing table (1) has an installation port (3) on one side. Two connecting frames (4) are arranged in parallel and symmetrically inside the installation port (3). An adjustment component is provided between the two connecting frames (4). A guide and shaping component is provided inside each of the two connecting frames (4). Two guide components are provided on one side of the processing table (1). The two guide components are distributed in a high-low structure.

2. The polycarbonate film production and processing apparatus according to claim 1, characterized in that, A feed hopper (5) is provided on the upper side of the processing table (1) and between the two connecting frames (4).

3. The polycarbonate film production and processing apparatus according to claim 1, characterized in that, The adjustment assembly includes two side plates (6), which are located on the front side of the processing table (1). A motor (7) is provided on one side of the side plate (6), and a transmission rod (8) is provided on the shaft end of the motor (7). Two moving blocks (9) are provided on the outer side of the transmission rod (8), and one side of the moving blocks (9) is connected to one side of the connecting frame (4).

4. The polycarbonate film production and processing apparatus according to claim 1, characterized in that, The guiding and shaping assembly includes a shaping roller (10) and a cooling roller (11). The shaping roller (10) and the cooling roller (11) are both located on one side of the connecting frame (4), and the cooling roller (11) is located below the shaping roller (10). A synchronous pulley (12) is provided on one side of both the shaping roller (10) and the cooling roller (11). A synchronous belt (13) is provided between the two synchronous pulleys (12). A second motor (14) is provided on one side of the connecting frame (4), and the shaft end of the second motor (14) is connected to one of the synchronous pulleys (12).

5. The polycarbonate film production and processing apparatus according to claim 1, characterized in that, The guiding assembly includes a guide groove (15) and a receiving groove (16). The guide groove (15) and the receiving groove (16) are both located on one side of the processing table (1). A support plate (17) is provided in the receiving groove (16). A motor (18) is provided on one side of the support plate (17). A transmission rod (19) is provided at the shaft end of the motor (18). The transmission rod (19) is connected in the guide groove (15). A moving block (20) is provided on the outside of the transmission rod (19). A guide roller (21) is provided on one side of the moving block (20).

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