Hot melting and pre-pressing device for processing PVB (Polyvinyl Butyral) interlayer by toughened glass

Abstract

The utility model discloses a PVB (polyvinyl butyral) interlayer hot melting prepressing device for toughened glass processing, which relates to the toughened glass processing field, and comprises a bottom plate and a heating box, support plates are arranged around the top of the bottom plate, a top plate is fixed on the top of each support plate, a fixing frame is arranged between every two support plates, and the heating box is arranged on the bottom plate. And a second motor is mounted below the outer surface of one supporting plate. By arranging the clamping assembly, when tempered glass needs to be clamped and limited to prevent the tempered glass from moving in the pre-pressing process, a worker can start a first motor, the first motor works to drive a gear to rotate, the gear drives two racks to move at the same time, and when the racks move, clamping plates can be driven to move; and after the clamping plates are attached to the tempered glass, the tempered glass can be clamped and limited, the tempered glass is prevented from moving during prepressing, the stability of the tempered glass is improved, and the prepressing effect on the tempered glass is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of toughened glass processing, and specifically relates to a toughened glass processing PVB interlayer hot melting pre-pressing device. BACKGROUND

[0002] Toughened glass, also known as strengthened glass or tempered glass, is glass with compressive stresses on the surface, which is a safety glass. It usually uses chemical or physical methods to form compressive stresses on the surface of the glass, and tensile stresses inside, thereby improving the load-carrying capacity and enhancing the glass's resistance to wind pressure, temperature, impact, etc. PVB generally refers to "polyvinyl butyral", and currently, when adding a PVB interlayer to toughened glass, it is usually necessary to heat the PVB interlayer to hot melt, and then pre-press two glasses to make the hot-melted PVB interlayer adhere more tightly between the two glasses.

[0003] According to the Chinese patent with the publication number CN214774605U, a kind of toughened glass processing PVB interlayer hot melting pre-pressing device is disclosed, which drives motor rotation to drive displacement plate left and right reciprocating motion, to drive pre-pressing roller left and right reciprocating motion on the surface of toughened glass and carry out compaction, so that hot-melted PVB interlayer adheres more tightly and uniformly between the two glasses, and due to rolling compaction, compared with traditional direct compaction, gas contained in PVB interlayer is more easily discharged, facilitating the subsequent toughened glass processing work, and improving production quality.

[0004] In view of the above-mentioned patent content, before the toughened glass is compressed, the toughened glass needs to be placed on the heating box, then the PVB interlayer is placed on the top of the toughened glass, and then another toughened glass is placed on the PVB interlayer, and then pre-pressing treatment is carried out by the pre-pressing device. However, since the toughened glass is not limited after being placed on the heating box, the toughened glass may move during the pre-pressing process, thereby affecting the pre-pressing effect. UTILITY MODEL CONTENT

[0005] Therefore, the utility model aims to provide a toughened glass processing PVB interlayer hot melting pre-pressing device to solve the technical problem that the toughened glass may move during the pre-pressing process, thereby affecting the pre-pressing effect.

[0006] In order to realize the above object, the utility model provides the following technical scheme: a tempered glass processing PVB interlayer hot melting pre -pressing device, including the bottom plate and the heating box, the top of the bottom plate is installed with the support plate around, and the top of support plate is fixed with the top plate, and the fixed frame is installed between every two support plates, the outer surface of a support plate is installed with the second motor below, and the output of second motor is connected with the reciprocating screw rod extending to the inside of fixed frame, the outer wall of reciprocating screw rod is equipped with the movable seat, and the top one side of movable seat is installed with the fan, the inside of heating box is equipped with the clamping component, the clamping component includes the cavity being opened in the inside of heating box, the inside of cavity is installed with the first motor, and the output of first motor is connected with the gear through the drive shaft, the inside upper side and the inside lower side of cavity are all opened with the sliding slot, and the inside of sliding slot is provided with the sliding block, the sliding block is installed with the rack, and the one side of rack is installed with the clamping plate.

[0007] Through adopting the above technical scheme, when the rack moves, the clamping plate can be moved, after the clamping plate is attached to the tempered glass, the tempered glass can be limited, and the tempered glass is prevented from moving in the pre -pressing process and affecting the pre -pressing effect.

[0008] Further, the top of the bottom plate is provided with a heating box, and the top of the heating box is provided with an electric heating plate.

[0009] Through adopting the above technical scheme, the electric heating plate can be heated, so that the PVB interlayer between the two layers of tempered glass is hot melting, and subsequent pre -pressing treatment is facilitated.

[0010] Further, the top of the top plate is provided with a hydraulic cylinder, the output end of the hydraulic cylinder is provided with a movable plate through a piston rod, and the bottom of the movable plate is provided with a pressure roller.

[0011] Through adopting the above technical scheme, when the pressure roller needs to be moved down, the hydraulic cylinder can be started, so that the piston rod is elongated, and then the movable plate is moved down, and the pressure roller is moved down.

[0012] Further, four slide rods are connected between the top plate and the bottom plate, and the slide rods penetrate the movable plate.

[0013] Through adopting the above technical scheme, the slide rod can guide the movable plate, so as to improve the stability of the movable plate when moving.

[0014] Further, a spring is arranged between the movable plate and the bottom plate, and the pressure roller is located directly above the heating box.

[0015] Through adopting the above technical scheme, the spring can be extruded when the movable plate moves down, so that the spring is stressed and compressed, so as to play a buffering role.

[0016] Further, the gear is engaged with the two racks.

[0017] By adopting the above technical scheme, the two racks can be moved simultaneously when the gear rotates, and the movement of the racks can drive the clamping plates to move.

[0018] Further, the racks are slidably connected with the sliding blocks and the sliding grooves.

[0019] By adopting the above technical scheme, the sliding blocks can slide in the sliding grooves when the racks move, thereby improving the stability of the movement of the racks.

[0020] Further, the movable seat is threadedly connected with the reciprocating screw rod, and one side of the movable seat is attached to the inner wall of the fixed frame.

[0021] By adopting the above technical scheme, the movable seat can be moved when the reciprocating screw rod rotates, and the movable seat drives the fan to move, so as to adjust the position of the fan.

[0022] Further, the fan is located on one side of the heating box.

[0023] By adopting the above technical scheme, the circulation speed of the surrounding air can be accelerated when the fan works, and the air is blown to the heating box, so that the tempered glass can be cooled.

[0024] Further, a control panel is installed above the outer surface of one of the support plates, and the control panel is electrically connected with the fan, the first motor, the second motor and the hydraulic cylinder.

[0025] By adopting the above technical scheme, the fan, the first motor, the second motor and the hydraulic cylinder can be started or stopped through the control panel.

[0026] In summary, the utility model mainly has the following beneficial effects:

[0027] 1. The utility model discloses a clamping assembly, when the tempered glass needs to be clamped and limited to prevent movement during prepressing, the staff can start the first motor, the first motor drives the gear to rotate, and the gear drives two racks to move simultaneously, and the movement of the racks drives the clamping plates to move.

[0028] 2, the utility model discloses a fixed frame, second motor, reciprocating screw rod, movable seat and fan are set up, when the movable plate drives the compression roller to go up when pre -pressing is completed, can start second motor and fan, second motor works can drive reciprocating screw rod rotation, and then drive movable seat to move, again drive fan to move, and the fan works can accelerate the flow speed of surrounding air, and make air blow to the heating box direction, thereby can carry out the cooling of toughened glass, shorten staff waiting time, and avoid the too hot surface of toughened glass and lead to staff being scalded when taking toughened glass, and improve the take -out efficiency of toughened glass. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is whole three -dimensional structure schematic diagram of the utility model;

[0030] Figure 2 It is whole cross -section structure schematic diagram of the utility model;

[0031] Figure 3 It is support plate side surface structure schematic diagram of the utility model;

[0032] Figure 4 It is fixed frame side surface structure schematic diagram of the utility model;

[0033] Figure 5 It is rack structure schematic diagram of the utility model.

[0034] In the drawing: 1, bottom plate;2, support plate;3, top plate;4, hydraulic cylinder;5, movable plate;6, spring;7, compression roller;8, slide bar;9, clamping assembly;901, sliding groove;902, sliding block;903, rack;904, clamping plate;905, gear;906, first motor;907, cavity;10, heating box;11, electric heating plate;12, fixed frame;13, fan;14, second motor;15, movable seat;16, reciprocating screw rod;17, control panel. DETAILED DESCRIPTION

[0035] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0036] The embodiments will be described below according to the overall structure of the utility model.

[0037] Embodiment one:

[0038] A kind of toughened glass processing PVB interlayer hot melt pre-pressing device, such as Figures 1-5As shown, including the bottom plate 1 and heating box 10, the top of the bottom plate 1 is provided with heating box 10, and the top of the heating box 10 is provided with electric heating plate 11, and the electric heating plate 11 can be heated to make the PVB interlayer between the two layers of tempered glass hot melt, which is convenient for subsequent pre-pressing treatment, the top of the bottom plate 1 is provided with support plate 2, and the top of the support plate 2 is fixed with top plate 3, and the fixed frame 12 is installed between every two support plates 2, the top of the top plate 3 is provided with hydraulic cylinder 4, the output end of the hydraulic cylinder 4 is provided with movable plate 5 through piston rod, and the bottom of the movable plate 5 is provided with pressure roller 7, when the pressure roller 7 needs to be moved down, the hydraulic cylinder 4 can be started to make the piston rod elongate, and then drive the movable plate 5 to move down, and then drive the pressure roller 7 to move down, the pressure roller 7 is located directly above the heating box 10.

[0039] Referring to Figures 1-4 , the outer surface of one support plate 2 is provided with a second motor 14 below, and the output end of the second motor 14 is connected with a reciprocating screw rod 16 extending into the fixed frame 12, the outer wall of the reciprocating screw rod 16 is provided with a movable seat 15, and the top of the movable seat 15 is provided with a fan 13 on one side, the movable seat 15 is threadedly connected with the reciprocating screw rod 16, and the side of the movable seat 15 is attached to the inner wall of the fixed frame 12, when the reciprocating screw rod 16 rotates, it will drive the movable seat 15 to move, and the movable seat 15 drives the fan 13 to move, so as to adjust the position of the fan 13, the fan 13 is located on one side of the heating box 10, so as to accelerate the flow speed of the surrounding air when the fan 13 works, and make the air blow to the heating box 10, so as to cool the tempered glass, and the inside of the heating box 10 is provided with a clamping assembly 9.

[0040] Specifically, the clamping assembly 9 comprises a cavity 907 opened in the heating box 10, a first motor 906 is installed in the cavity 907, and the output end of the first motor 906 is connected with a gear 905 through a drive shaft, a sliding groove 901 is opened above and below the inside of the cavity 907, a sliding block 902 is arranged in the sliding groove 901, a rack 903 is installed on the sliding block 902, and a clamping plate 904 is installed on one side of the rack 903, the rack 903 moves to drive the clamping plate 904 to move, when the clamping plate 904 is attached to the tempered glass, the tempered glass can be limited, preventing the tempered glass from moving during pre-pressing and affecting the pre-pressing effect, the gear 905 is engaged with the two racks 903, and the gear 905 rotates to drive the two racks 903 to move simultaneously, and the movement of the rack 903 drives the movement of the clamping plate 904.

[0041] Specifically, the rack 903 is slidably connected to the slide groove 901 via the slider 902. When the rack 903 moves, it will drive the slider 902 to slide inside the slide groove 901, thereby improving the stability of the rack 903 when it moves. A control panel 17 is installed above the outer surface of a support plate 2, and the control panel 17 is electrically connected to the fan 13, the first motor 906, the second motor 14 and the hydraulic cylinder 4 respectively, so that the fan 13, the first motor 906, the second motor 14 and the hydraulic cylinder 4 can be started or stopped through the control panel 17.

[0042] Example 2:

[0043] Based on the above embodiment 1, in order to improve the stability of the movable plate 5 when it moves, it is necessary to guide the movable plate 5, so the following structure will be set.

[0044] See Figures 1-3 Four sliding rods 8 are connected between the top plate 3 and the bottom plate 1. The sliding rods 8 pass through the movable plate 5 and can guide the movable plate 5, thereby improving the stability of the movable plate 5 when it moves. A spring 6 is provided between the movable plate 5 and the bottom plate 1. When the movable plate 5 moves down, it can squeeze the spring 6, so that the spring 6 is compressed and plays a buffering role.

[0045] The working principle of this utility model is as follows: First, when using it, the power is turned on. Then, the operator puts a tempered glass into the top of the heating box 10, and then puts in the PVB interlayer. Next, another tempered glass is placed on top of the PVB interlayer. Then, the first motor 906 is started. The first motor 906 drives the gear 905 to rotate. The gear 905 drives the two racks 903 to move simultaneously. When the racks 903 move, they will drive the clamping plate 904 to move. When the clamping plate 904 is in contact with the tempered glass, it can clamp and limit the tempered glass. Then, the electric heating plate 11 is started to heat the bottom tempered glass, so that the PVB interlayer is melted. Next, the hydraulic cylinder 4 is started, so that the piston rod extends and drives the movable plate 5 to move down, and then drives the pressure roller 7 to move down. The pressure roller 7 then presses the tempered glass.

[0046] After the tempered glass is pressed, the hydraulic cylinder 4 operates, causing the piston rod to retract, which in turn moves the movable plate 5 upward. At the same time, the second motor 14 and the fan 13 are started. The second motor 14 drives the reciprocating screw 16 to rotate, which in turn moves the movable seat 15, which in turn moves the fan 13. When the fan 13 is working, it can accelerate the circulation speed of the surrounding air and blow the air towards the heating box 10, thereby cooling the tempered glass and shortening the waiting time for the staff. At the same time, the first motor 906 is started. The first motor 906 drives the gear 905 to reverse, which drives the rack 903 to reset and move, and drives the clamping plate 904 to move, so that the clamping plate 904 no longer clamps the tempered glass, making it easier for the staff to remove the tempered glass later.

[0047] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A pre-pressing device for hot-melting PVB interlayer in tempered glass processing, comprising a base plate (1) and a heating box (10), characterized in that: Support plates (2) are installed around the top of the base plate (1), and a top plate (3) is fixed to the top of the support plates (2). A fixed frame (12) is installed between every two support plates (2). A second motor (14) is installed below the outer surface of one of the support plates (2), and the output end of the second motor (14) is connected to a reciprocating screw (16) extending into the fixed frame (12). A movable seat (15) is fitted on the outer wall of the reciprocating screw (16), and a fan (13) is installed on one side of the top of the movable seat (15). The interior of the heating box (10) is equipped with... A clamping assembly (9) is provided, the clamping assembly (9) includes a cavity (907) opened inside the heating box (10), a first motor (906) is installed inside the cavity (907), and the output end of the first motor (906) is connected to a gear (905) through a drive shaft. Slide grooves (901) are provided at the upper and lower parts of the cavity (907), and a slider (902) is provided inside the slide groove (901). A rack (903) is installed on the slider (902), and a clamping plate (904) is installed on one side of the rack (903).

2. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: The top of the base plate (1) is provided with a heating box (10), and an electric heating plate (11) is installed on the top of the heating box (10).

3. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: A hydraulic cylinder (4) is installed on the top of the top plate (3). A movable plate (5) is installed at the output end of the hydraulic cylinder (4) through a piston rod, and a pressure roller (7) is provided at the bottom of the movable plate (5).

4. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 3, characterized in that: Four sliding rods (8) are connected between the top plate (3) and the bottom plate (1), and the sliding rods (8) pass through the movable plate (5).

5. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 3, characterized in that: A spring (6) is provided between the movable plate (5) and the base plate (1), and the pressure roller (7) is located directly above the heating box (10).

6. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: The gear (905) meshes with two racks (903).

7. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: The rack (903) is slidably connected to the groove (901) via the slider (902).

8. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: The movable seat (15) is threadedly connected to the reciprocating lead screw (16), and one side of the movable seat (15) is in contact with the inner wall of the fixed frame (12).

9. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 2, characterized in that: The fan (13) is located on one side of the heating box (10).

10. The tempered glass processing PVB interlayer hot-melt pre-pressing device according to claim 1, characterized in that: A control panel (17) is mounted on the outer surface of one of the support plates (2), and the control panel (17) is electrically connected to the fan (13), the first motor (906), the second motor (14) and the hydraulic cylinder (4).

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