Egg product conveying butt joint structure
By introducing synchronous control of rotary encoders and controllers into the chain roller conveyor, combined with the transition plate and climbing section structure, the problem of egg breakage caused by asynchronous chain roller conveyor was solved, and safe egg transportation was achieved.
Patent Information
- Application Number
- CN202520562872.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-28
AI Technical Summary
After running for a period of time, the chain roller conveyor is prone to asynchrony, which causes eggs to hit the rollers when they fall to the rear chain roller conveyor and break.
The system employs a synchronous design for the front and rear chain roller conveyors, ensuring synchronized operation through a rotary encoder and controller. Combined with a transition plate and climbing section structure, it ensures the safe transport of egg products.
The synchronous operation of the chain roller conveyor was achieved, which reduced the egg breakage rate and ensured the safe transportation of eggs.
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Figure CN223822778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of egg production equipment, and in particular to an egg conveying and docking structure. Background Technology
[0002] Chain roller conveyors are standard equipment used for transporting eggs. When the chain roller conveyor is too long, it needs to be segmented to improve stability. The front and rear chain roller conveyors are designed to be synchronized, ensuring that the egg lands precisely between adjacent rollers on the rear conveyor, guaranteeing its safety. However, in actual production, after a period of operation, the front and rear chain roller conveyors may become out of sync. This can cause eggs to land directly on the rollers of the rear conveyor, increasing the risk of breakage. Utility Model Content
[0003] In view of this, the purpose of this utility model is to provide an egg conveying docking structure to ensure the safe transport of eggs and reduce the breakage rate.
[0004] This utility model is implemented using the following scheme: an egg product conveying docking structure, including a front chain roller conveying device and a rear chain roller conveying device connected to each other, the rear end height of the front chain roller conveying device is higher than the front end height of the rear chain roller conveying device, and a transition plate is provided between the rear end of the front chain roller conveying device and the front end of the rear chain roller conveying device; the front chain roller conveying device is driven by a front motor, and the rear chain roller conveying device is driven by a rear motor; a rotary encoder is installed on the axle end of the rear sprocket of the front chain roller conveying device and the axle end of the front sprocket of the rear chain roller conveying device.
[0005] Furthermore, the height of the rear sprocket of the front chain roller conveyor is 45mm higher than the height of the front sprocket of the rear chain roller conveyor.
[0006] Furthermore, the upper part of the rear chain roller conveyor is provided with a climbing section that slopes upward from front to back near the front sprocket, and a supporting inclined plate is provided on the lower side of the climbing section.
[0007] Furthermore, the front motor is connected to the axle of the rear sprocket of the front chain roller conveyor via a chain and sprocket.
[0008] Furthermore, the rear motor is connected to the axle of the rear chain roller conveyor via a chain and sprocket.
[0009] Furthermore, it also includes a controller, wherein the rotary encoder is electrically connected to the controller signal input terminal, and the controller signal output terminal is electrically connected to the front motor and the rear motor.
[0010] Compared with the prior art, the present invention has the following beneficial effects: The egg conveying docking structure of the present invention is reasonably designed and novel. It can ensure that the front chain roller conveying device and the rear chain roller conveying device can maintain synchronous operation, avoid the eggs falling onto the rollers of the rear chain roller conveying device due to asynchronous operation and thus avoid damage. It ensures safe egg conveying, smooth transition and reduces the breakage rate.
[0011] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below through specific embodiments and related drawings. Attached Figure Description
[0012] Figure 1 This is a partial structural schematic diagram of an embodiment of the present utility model;
[0013] Figure 2 yes Figure 1 The left view of the partial structure;
[0014] Figure 3 This is a circuit block diagram of an embodiment of the present invention;
[0015] The numbers in the diagram are explained as follows: 100 - front chain roller conveyor, 110 - front motor, 120 - rear axle of the front chain roller conveyor, 130 - rear sprocket of the front chain roller conveyor, 200 - rear chain roller conveyor, 210 - front sprocket of the rear chain roller conveyor, 220 - climbing section, 230 - support ramp, 240 - front axle of the rear chain roller conveyor, 300 - transition plate, 400 - rotary encoder. Detailed Implementation
[0016] It should be noted that the following detailed descriptions are exemplary and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0017] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0018] like Figures 1-3As shown, an egg conveying docking structure includes a front chain roller conveyor 100 and a rear chain roller conveyor 200 connected to each other. The rear end of the front chain roller conveyor 100 is higher than the front end of the rear chain roller conveyor 200. A transition plate 300 is provided between the rear end of the front chain roller conveyor and the front end of the rear chain roller conveyor. The front chain roller conveyor 100 is driven by a front motor 110, and the rear chain roller conveyor 200 is driven by a rear motor 210. Rotary encoders 400 are respectively installed on the axle ends of the rear sprockets of the front chain roller conveyor and the front sprockets of the rear chain roller conveyor. The two rotary encoders 400 measure the rotational speeds of the rear axle of the front chain roller conveyor and the front axle of the rear chain roller conveyor, thereby controlling the operation of the front and rear motors. This ensures that the front and rear chain roller conveyors can maintain synchronous operation, preventing eggs from falling onto the rollers of the rear chain roller conveyor and breaking due to asynchronous operation, thus ensuring the safe transport of eggs.
[0019] In this embodiment, the spacing between the rollers on the front chain roller conveyor 100 and the rear chain roller conveyor 200 is the same, and the specifications of the rear sprocket 130 of the front chain roller conveyor 100 and the front sprocket 210 of the rear chain roller conveyor 200 are the same.
[0020] In this embodiment, the height of the rear sprocket of the front chain roller conveyor is 45mm higher than the height of the front sprocket of the rear chain roller conveyor.
[0021] In this embodiment, the upper part of the rear chain roller conveyor is provided with a climbing section 220 that slopes upward from front to back near the front sprocket, and a supporting inclined plate 230 is provided on the lower side of the climbing section; since the rear end height of the front chain roller conveyor 100 is higher than the front end height of the rear chain roller conveyor, the climbing section 220 is used to bring the eggs back to their original horizontal height.
[0022] In this embodiment, the front motor 110 is connected to the axle 120 of the rear sprocket 130 of the front chain roller conveyor via a chain and sprocket.
[0023] In this embodiment, the rear motor is connected to the rear sprocket (not shown in the figure) of the rear chain roller conveyor via a chain sprocket.
[0024] In this embodiment, a controller is also included. The rotary encoder is electrically connected to the signal input terminal of the controller, and the signal output terminal of the controller is electrically connected to the front motor and the rear motor. The circuit structure and working principle involved in this utility model are existing technologies and will not be described in detail here. The improvement of this utility model lies in applying this technology to a chain roller conveyor for conveying eggs, ensuring the safe and reliable conveying of eggs.
[0025] Unless otherwise stated, if any of the technical solutions disclosed in this utility model discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is merely one among many feasible numerical values that has a more obvious or representative technical effect. Because there are many numerical values, it is impossible to list them all. Therefore, this utility model discloses only some numerical values to illustrate the technical solutions of this utility model. Furthermore, the numerical values listed above should not constitute a limitation on the scope of protection of this utility model.
[0026] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured by integral molding using a casting process) (except where it is obviously impossible to use an integral molding process).
[0027] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.
[0028] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0029] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from its technical solution shall still fall within the protection scope of this utility model.
Claims
1. An egg product conveying docking structure, characterized in that: It includes a front chain roller conveyor and a rear chain roller conveyor connected to each other. The rear end of the front chain roller conveyor is higher than the front end of the rear chain roller conveyor. A transition plate is provided between the rear end of the front chain roller conveyor and the front end of the rear chain roller conveyor. The front chain roller conveyor is driven by a front motor, and the rear chain roller conveyor is driven by a rear motor. Rotary encoders are installed on the axle ends of the rear sprocket of the front chain roller conveyor and the axle ends of the front sprocket of the rear chain roller conveyor.
2. The egg conveying docking structure according to claim 1, characterized in that: The height of the rear sprocket of the front chain roller conveyor is 45mm higher than the height of the front sprocket of the rear chain roller conveyor.
3. The egg product conveying docking structure according to claim 1, characterized in that: The upper part of the rear chain roller conveyor is provided with a climbing section that slopes upward from front to back near the front sprocket, and a supporting inclined plate is provided on the lower side of the climbing section.
4. The egg conveying docking structure according to claim 1, characterized in that: The front motor is connected to the rear sprocket of the front chain roller conveyor via a chain and sprocket.
5. The egg conveying docking structure according to claim 1, characterized in that: The rear motor is connected to the axle of the rear chain roller conveyor via a chain and sprocket.
6. The egg conveying docking structure according to claim 1, characterized in that: It also includes a controller, wherein the rotary encoder is electrically connected to the controller signal input terminal, and the controller signal output terminal is electrically connected to the front motor and the rear motor.