Whole-column turnover wobble plate device

By designing an alignment and flipping tray device, the capacitor chips are aligned 360 degrees using rotation and lifting components. This solves the problem of manual operation in existing technologies and realizes automated material alignment and promotes unmanned intelligent factories.

CN223822909UActive Publication Date: 2026-01-23DONGGUAN BANGU MOLDING TECH CO LTD
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Patent Information

Application Number
CN202520533105.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-23
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

In existing technologies, the loading of capacitor chips requires manual assistance and cannot achieve full stacking of the entire array at once, which limits the promotion of unmanned smart factories.

Method used

A tray-turning and stacking device was designed, including a mounting frame, a flipping frame, a conveying mechanism, and a tray-turning mechanism. Through the cooperation of the rotating component and the lifting component, the material is 360 degrees aligned and flipped, ensuring that the material is fully stacked on the tray in one go.

Benefits of technology

It has enabled automated material sorting, reduced manual operations, and promoted the development of unmanned smart factories.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223822909U_ABST
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Abstract

The utility model relates to an array turnover wobble plate device which comprises a mounting frame, a turnover frame, a conveying mechanism and an array plate mechanism, the array plate mechanism is erected above the conveying mechanism, the array plate mechanism is connected with the turnover frame through a rotating assembly, and the rotating assembly is connected with a first motor. The first motor drives the rotating assembly to rotate and can drive the arraying disc mechanism to rotate in an axial surrounding mode, feeding openings are formed in the arraying disc mechanism, and lifting assemblies are arranged at the feeding openings. The turnover frame is fixed on the mounting frame through a shaft seat, and the turnover frame can turn over in the mounting frame relatively. The roll-over stand can be driven by an external motor to drive the arraying disc mechanism to roll over and shake back and forth, so that materials in the blanking frame are shaken to the placing groove; and meanwhile, the first motor is used for driving the rotating assembly to rotate, the arraying disc mechanism can be driven to swing and array the materials by 360 degrees relative to the plane where the overturning frame is located, so that the materials can be arranged in a groove of the arraying disc at a time, and manual operation is effectively reduced.
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Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a row-flipping tray device. Background Technology

[0002] Capacitor chips are essential basic components in electronic circuits, and are known as the three major passive components along with resistors and inductors. Currently, when capacitor chips need to be arranged during loading, simple mechanical methods using a vibrating chuck are generally used for this process.

[0003] Chinese patent CN202411290470.6 discloses an automated chip tray aligning machine and its operating method. The machine automatically feeds the trays using a feeding assembly, then conveys them to the corresponding placement slots via a conveyor. A lifting mechanism raises the trays, allowing them to enter the placement slots and align them with the unloading plate. A power component then tilts the first support plate to one side, causing the chip material on the unloading plate to slide onto the tray. Finally, a wobbling mechanism moves the slider of the rotating plate left and right along a guide rail, thus enabling… The chip is fed into the groove of the turntable. After the rotating plate is swayed left and right by the shaking component, the first support plate is tilted to the other side by the power component, allowing the chip material to detach from the turntable and slide onto the other side of the unloading plate. Then, the first support plate is placed horizontally by the power component, and the turntable is lowered and removed from the placement groove by the lifting component, returning to the conveyor. The conveyor then transports the chip into the collection box, and the unloading component collects the turntable that is already full of material. This completes the conveying, loading and collection of the turntable. The entire process is intelligent and automated, effectively reducing manual operation and contributing to the advancement of unmanned intelligent factories.

[0004] In existing technologies, although tray loading can be automated, the only way to slide the substrate into the tray is by swaying left and right and flipping back and forth. In this process, there are still cases where the substrate cannot be fully loaded into the tray at once, and manual handling is still required. This does not facilitate the promotion of unmanned intelligent factories. Summary of the Invention

[0005] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a full-row flipping tray device, which can effectively solve the problems existing in the existing technology.

[0006] The objective of this utility model is achieved through the following technical solution: a tray-turning and arranging device, comprising a mounting frame, a turning frame, and a conveying mechanism and a tray-arranging mechanism sequentially arranged on the turning frame. The tray-arranging mechanism is mounted above the conveying mechanism, and the tray-arranging mechanism and the turning frame are connected by several rotating components. At least one of the rotating components is connected to a first motor. The first motor drives the rotating component to rotate, which can cause the tray-arranging mechanism to rotate axially around the plane where the turning frame is located. The tray-arranging mechanism is provided with several feeding ports, and each feeding port is provided with a lifting component. The lifting component can be lowered below the conveying mechanism or raised to be flush with the feeding port. The two ends of the turning frame are respectively fixed to the mounting frame by bearing seats, and a turning shaft is provided at the connection between the bearing seats and the turning frame. The turning frame can rotate relative to the turning shaft within the mounting frame.

[0007] Furthermore, the aligning mechanism includes a fixed frame and a feeding frame. The fixed frame is mounted on the conveying mechanism. The lower end face of the conveying mechanism is provided with several crossbeams. The crossbeams are mounted on the flipping frame via a rotating assembly. The feeding frame is fixed to the upper end face of the fixed frame. The feeding frame is provided with several spaced partitions. The partitions and the feeding frame form a placement groove. The feeding port is located in each placement groove.

[0008] Furthermore, each of the rotating components includes a first bearing component, a second bearing component, a linkage component, and a connecting shaft. The first bearing component is fixed to the tilting frame, the second bearing component is fixed to the crossbeam, and the two ends of the linkage component are rotatably connected to the first bearing component and the second bearing component respectively through the connecting shaft. The second bearing component can rotate axially relative to the connecting shaft at the first bearing component.

[0009] Furthermore, the connecting shaft at the connection point between the first motor and the rotating component is connected to the power output end of the first motor, so that when the first motor drives the rotating component connected to it to move, it can synchronously drive other rotating components to move together.

[0010] Furthermore, each of the lifting components includes a loading tray, a second motor, several mounting plates, several probes, several lifting shafts, and several sleeves. Each sleeve passes through a mounting plate and is disposed at both ends of the mounting plate. Each mounting plate is fixed to a crossbeam. Each lifting shaft is sleeved inside a sleeve, and the upper end of each lifting shaft is fixed to the lower end face of the loading tray. The second motor is fixed to the crossbeam, and the power output end of the second motor is connected to the lower end face of the loading tray. The second motor can drive the loading tray to move upward or downward. The probes are respectively fixed to both sides of the loading tray and can move together with the loading tray.

[0011] Furthermore, the side wall of the material feeding frame that abuts against the partition is a movable side plate. A cylinder is provided at the connection between the movable side plate and the partition. The cylinder is fixed to the side plate, and the power output end of the cylinder is fixed to the side plate. The cylinder can drive the side plate to move relative to the material feeding frame to open the placement slot.

[0012] Furthermore, at least two sets of cylinders are provided, and each cylinder is fixed to the partition on both sides of the feeding frame.

[0013] The beneficial effects of this utility model are as follows: The flipping frame of the aligning and flipping tray device of this utility model can drive the aligning tray mechanism to flip and shake back and forth under the drive of an external motor, so that the material in the feeding frame shakes into the placement slot. At the same time, the rotating component driven by the first motor can drive the aligning tray mechanism to shake the tray 360 degrees relative to the plane where the flipping frame is located, so that the material can be aligned and filled into the groove of the tray at one time, effectively reducing manual operation and benefiting the advancement of unmanned intelligent factories. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present invention;

[0015] Figure 2 This is a schematic diagram of the structure of the column flipping tray device of this utility model;

[0016] Figure 3 This is a structural schematic diagram of the entire column flipping tray device of this utility model from another perspective;

[0017] Figure 4 This is a first exploded view of the present invention;

[0018] Figure 5 This is a second exploded view of the present invention;

[0019] Figure 6 This is a third exploded view of the present invention;

[0020] Figure 7 This is a schematic diagram of the conveying mechanism of this utility model;

[0021] Figure 8 This is a schematic diagram of the structure of the rotating component of this utility model.

[0022] The attached figures are labeled as follows: 1-mounting frame, 2-flipping frame, 3-conveying mechanism, 4-aligning tray mechanism, 41-fixed frame, 42-discharging frame, 43-crossbeam, 44-partition plate, 45-feeding port, 46-placement slot, 47-movable side plate, 48-cylinder, 5-rotating assembly, 51-first bearing component, 52-second bearing component, 53-linkage component, 54-connecting shaft, 6-first motor, 7-lifting assembly, 71-carrying tray, 72-second motor, 73-mounting plate, 74-probe, 75-lifting shaft, 76-sleeve, 81-shaft seat, 82-flipping shaft, 9-swinging tray. Detailed Implementation

[0023] To facilitate understanding by those skilled in the art, the following description is provided in conjunction with embodiments and appendices. Figures 1-8 The present invention will be further described below. The content mentioned in the embodiments is not intended to limit the present invention.

[0024] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or indirectly on that other component.

[0025] When a component is said to be "connected to" another component, it can be directly connected to the other component or indirectly connected to that other component.

[0026] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0028] In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically defined.

[0029] See Figures 1-8A tray-arranging and flipping device includes a mounting frame 1, a flipping frame 2, and a conveying mechanism 3 and a tray-arranging mechanism 4 sequentially arranged on the flipping frame 2. The tray-arranging mechanism 4 is mounted above the conveying mechanism 3, and the tray-arranging mechanism 4 is connected to the flipping frame 2 via several rotating components 5. At least one of the rotating components 5 is connected to a first motor 6. The first motor 6 drives the rotating component 5 to rotate, thereby causing the tray-arranging mechanism 4 to rotate axially around the plane of the flipping frame 2. The tray-arranging mechanism 4 has several upper... The feeding port 45 is equipped with a lifting component 7. The lifting component 7 can be lowered below the conveying mechanism 3 or raised to be flush with the feeding port 45. The two ends of the flipping frame 2 are respectively fixed to the mounting frame 1 by the bearing 81. The connection between the bearing 81 and the flipping frame 2 is provided with a flipping shaft 82. The flipping frame 2 can tilt and flip back and forth in the mounting frame 1 relative to the flipping shaft 82, which is conducive to the material being slid down to the feeding port 45. It is convenient to shake the material in an orderly manner to the lifting component 7 where the tray 9 is placed, so as to fill the groove of the tray 9 in an orderly manner.

[0030] In this embodiment, the aligning tray mechanism 4 includes a fixing frame 41 and a feeding frame 42. The fixing frame 41 is mounted on the conveying mechanism 3. The lower end face of the conveying mechanism 3 is provided with several crossbeams 43. The crossbeams 43 are mounted on the flipping frame 2 through a rotating assembly 5. The feeding frame 42 is fixed to the upper end face of the fixing frame 41. The feeding frame 42 is provided with several spaced partitions 44. The partitions 44 and the feeding frame 42 form a placement groove 46. The feeding port 45 is located in each placement groove 46.

[0031] In this embodiment, the flipping frame 2 of the aligning and flipping tray 9 device can drive the aligning tray mechanism 4 to flip and shake back and forth under the drive of an external motor, so that the material in the feeding frame 42 shakes to the surface of the tray 9 in the placement slot 46. At the same time, the first motor 6 drives the rotating component 5 to rotate, which can drive the aligning tray mechanism 4 to shake 360 ​​degrees relative to the plane where the flipping frame 2 is located. The alignment of the material allows the material to be aligned and filled into the groove of the tray 9 at one time, effectively reducing manual operation and benefiting the advancement of unmanned intelligent factories.

[0032] In this embodiment, each rotating component 5 includes a first bearing 51, a second bearing 52, a linkage 53, and a connecting shaft 54. The first bearing 51 is fixed to the tilting frame 2, and the second bearing 52 is fixed to the crossbeam 43. The two ends of the linkage 53 are rotatably connected to the first bearing 51 and the second bearing 52 respectively through the connecting shaft 54. The second bearing 52 can rotate axially relative to the connecting shaft 54 ​​at the first bearing 51. The connecting shaft 54 ​​at the connection between the first motor 6 and the rotating component 5 is connected to the power output end of the first motor 6. When the first motor 6 drives the rotating component 5 connected to it to move, it can synchronously drive other rotating components 5 to move together.

[0033] In this embodiment, the first motor 6 drives the connecting shaft 54 ​​connected to it to drive the linkage 53 to rotate around the axis of the connecting shaft 54, thereby driving the second bearing 52 to rotate around the axis of the connecting shaft 54 ​​along with the linkage 53. This enables the entire tray mechanism 4 to rotate and sway 360 degrees in the plane where the flipping frame 2 is located. While the first motor 6 drives the rotating component 5 connected to it to move, the other rotating components 5 will also move together, improving the uniformity and stability of the entire tray mechanism 4 rotating and swaying 360 degrees in the plane where the flipping frame 2 is located.

[0034] In this embodiment, each lifting assembly 7 includes a loading tray 71, a second motor 72, several mounting plates 73, several probes 74, several lifting shafts 75, and several sleeves 76. Each sleeve 76 passes through the mounting plate 73 and is disposed at both ends of the mounting plate 73. The mounting plates 73 are all fixed to the crossbeam 43. Each lifting shaft 75 is sleeved inside the sleeve 76, and the upper end of each lifting shaft 75 is fixed to the lower end face of the loading tray 71. The second motor 72 is fixed to the crossbeam 43, and the power output end of the second motor 72 is connected to the lower end face of the loading tray 71. The second motor 72 can drive the loading tray 71 to move upward or downward. The probes 74 are respectively fixed to both sides of the loading tray 71 and can move together with the loading tray 71.

[0035] In this embodiment, the lifting assembly 7 adopts the specific structure described above. Before use, the loading tray 71 is located directly below the conveying mechanism 3. During use, the second motor 72 drives the loading tray 71 to rise to the plane where the conveying mechanism 3 is located, lifting the swivel plate 9 conveyed by the conveying mechanism 3 and continuing to rise to the feeding port 45. The probe 74 is used to detect the distance between the loading tray 71 and the bottom plate of the unloading frame 42, so that the swivel plate 9 placed on the loading tray 71 is flush with the feeding port 45, which facilitates the material in the placement slot 46 to slide into the groove of the swivel plate 9, effectively reducing manual operation. The sleeve 76 is set to facilitate the stability of the loading tray 71 during the lifting process, that is, when the loading tray 71 is lifted, it drives the lifting shaft 75 to slide in the sleeve 76.

[0036] In this embodiment, the side wall of the material feeding frame 42 that abuts against the partition 44 is a movable side plate 47. A cylinder 48 is provided at the connection between the movable side plate 47 and the partition 44. The cylinder 48 is fixed to the side plate, and the power output end of the cylinder 48 is fixed to the side plate. The cylinder 48 can drive the side plate to move relative to the material feeding frame 42 to open the placement slot 46. At least two sets of cylinders 48 are provided, and each cylinder 48 is fixed to the partition 44 on both sides of the material feeding frame 42.

[0037] In this embodiment, the side wall where the feeding frame 42 abuts against the partition 44 is set as a movable side plate 47. This makes it inconvenient to pour out and collect the remaining material after arranging the material. Specifically, after arranging the material once, the flipping frame 2 tilts backward under the drive of an external motor. Then, the cylinder 48 is activated to drive the movable side plate 47 to open, and the material in the placement slot 46 can slide down to one side of the feeding frame 42 for collection. The collected material can be recycled and reused.

[0038] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this utility model are within the protection scope of this utility model.

Claims

1. A row-flipping tray arrangement device, comprising a mounting frame, characterized in that: It also includes a flipping frame and a conveying mechanism and a tray aligning mechanism arranged sequentially on the flipping frame. The tray aligning mechanism is mounted above the conveying mechanism and is connected to the flipping frame by several rotating components. At least one of the rotating components is connected to a first motor. The first motor drives the rotating component to rotate, which can cause the tray aligning mechanism to rotate axially around the plane where the flipping frame is located. The tray aligning mechanism is provided with several feeding ports, and each feeding port is provided with a lifting component. The lifting component can be lowered below the conveying mechanism or raised to be flush with the feeding port. The two ends of the flipping frame are respectively fixed to the mounting frame by bearing seats, and a flipping shaft is provided at the connection between the bearing seats and the flipping frame. The flipping frame can flip relative to the flipping shaft within the mounting frame.

2. The array flipping and tray-stacking device according to claim 1, characterized in that: The tray alignment mechanism includes a fixed frame and a feeding frame. The fixed frame is mounted on the conveying mechanism. The lower end face of the conveying mechanism is provided with several crossbeams. The crossbeams are mounted on the flipping frame through a rotating component. The feeding frame is fixed to the upper end face of the fixed frame. The feeding frame is provided with several spaced partitions. The partitions and the feeding frame form a placement groove. The feeding port is located in each placement groove.

3. The array flipping tray device according to claim 2, characterized in that: Each rotating component includes a first bearing component, a second bearing component, a linkage component, and a connecting shaft. The first bearing component is fixed to the tilting frame, the second bearing component is fixed to the crossbeam, and the two ends of the linkage component are rotatably connected to the first bearing component and the second bearing component respectively through the connecting shaft. The second bearing component can rotate axially relative to the connecting shaft at the first bearing component.

4. The array flipping tray device according to claim 3, characterized in that: The connecting shaft at the connection point between the first motor and the rotating component is connected to the power output end of the first motor. When the first motor drives the rotating component connected to it to move, it can synchronously drive other rotating components to move together.

5. The array flipping tray device according to claim 2, characterized in that: Each lifting assembly includes a loading tray, a second motor, several mounting plates, several probes, several lifting shafts, and several sleeves. Each sleeve passes through a mounting plate and is located at both ends of the mounting plate. The mounting plates are all fixed to a crossbeam. Each lifting shaft is sleeved inside a sleeve, and the upper end of each lifting shaft is fixed to the lower end face of the loading tray. The second motor is fixed to the crossbeam, and the power output end of the second motor is connected to the lower end face of the loading tray. The second motor can drive the loading tray to move upward or downward. The probes are respectively fixed to both sides of the loading tray and can move together with the loading tray.

6. The array flipping tray device according to claim 2, characterized in that: The side wall of the material feeding frame that abuts against the partition is a movable side plate. A cylinder is provided at the connection between the movable side plate and the partition. The cylinder is fixed to the side plate, and the power output end of the cylinder is fixed to the side plate. The cylinder can drive the side plate to move relative to the material feeding frame to open the placement slot.

7. The array flipping and tray-stacking device according to claim 6, characterized in that: At least two sets of cylinders are provided, and each cylinder is fixed to the partition on both sides of the feeding frame.

Citation Information

Patent Citations

  • A chip automatic tray assembly machine and its operation method

    CN118811458B