Automatic filling machine with anti-leakage function
By using multiple cylinders to independently drive the filling head and combining electromagnets and a slider structure, the problems of liquid leakage and low accuracy in traditional filling machines are solved, achieving a highly efficient and accurate filling process while avoiding environmental pollution.
Patent Information
- Application Number
- CN202423139063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional filling machines are prone to liquid leakage under high-speed flow and pressure changes, and the precision of a single servo motor driving multiple filling heads is not high, which affects filling efficiency and accuracy.
Multiple cylinders independently drive the filling head, and the position is precisely adjusted by electromagnets and slider structure. Combined with the pull-out plate and absorbent pad in the functional cabinet to collect residual liquid, and an indicator light is set to ensure the accurate position of the filling head.
It achieves stability and accuracy in the filling process, avoids liquid leakage and environmental pollution, and improves filling efficiency and precision.
Smart Images
Figure CN223823355U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling packaging technical field, especially a kind of automatic filling machine with anti-leakage function. BACKGROUND
[0002] In modern industrial production, filling of liquid product is very common operating link, widely used in food and beverage, chemical industry, medicine and many other industries. The traditional filling machine exposes many problems in long-term operation, and liquid leakage is a more prominent and serious aspect.
[0003] With the continuous expansion of production scale and the increasing degree of automation, higher requirements are put forward for the filling efficiency and accuracy of filling machine. However, in the pursuit of efficient filling, due to the high-speed flow of liquid, pressure change and the coordinated operation of various mechanical parts during filling process, leakage is prone to occur, and the traditional filling mode usually uses single servo motor to drive multiple filling heads for filling, which has low precision.
[0004] Therefore, an automatic filling machine with anti-leakage function is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims to provide an automatic filling machine with anti-leakage function to solve the problems raised in the background.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: an automatic filling machine with anti-leakage function, comprising a filling machine main body, a conveying table is fixedly installed in the middle of the top end of the filling machine main body, a horizontal plate is fixedly installed on the outer side of the conveying table through a support, an installation plate is fixedly connected to the bottom end of the horizontal plate, a plurality of air cylinders are installed at the bottom end of the installation plate, a filling head is installed at the output end of each air cylinder, a function cabinet is connected to the front of the conveying table through an electric lifting rod, and the bottom end of the electric lifting rod is fixedly connected to one side of the top end of the filling machine main body.
[0007] Through the above technical scheme: multiple air cylinders drive independent filling heads, compared with single air cylinder driving multiple filling heads in prior art, the filling mode is more stable and more accurate.
[0008] As a preferred technical scheme of the utility model, a supporting seat is fixedly installed on the other side of the top end of the filling machine main body, a storage tank is fixedly installed on the top end of the supporting seat, and multiple conveying pipelines are communicated with the bottom end of the storage tank.
[0009] As a preferred technical scheme of the utility model, a sliding slot is formed in the middle of the bottom end of the installation plate, and an electromagnet is fixedly installed on one side of the top end of the installation plate.
[0010] By the technical scheme, the electromagnet generates magnetism after being electrified, and the filling head after multiple adjustment positions is position-limited and fixed.
[0011] As a preferred technical scheme of the utility model, the top end of each of the plurality of air cylinders is fixedly provided with an adjusting plate, and the middle part of the top end of each of the plurality of adjusting plates is fixedly provided with a longitudinal sliding block, and each of the plurality of longitudinal sliding blocks is inserted into the inside of the corresponding transverse sliding block.
[0012] As a preferred technical scheme of the utility model, each of the plurality of transverse sliding blocks is in sliding connection with the sliding groove.
[0013] By the technical scheme, the position of the air cylinder and the filling head is adjusted through the sliding of the transverse sliding block and the longitudinal sliding block.
[0014] As a preferred technical scheme of the utility model, the inside of the functional cabinet is in sliding connection with two pull-out plates, the top end of the pull-out plate located at the upper side is provided with a plurality of strip-shaped grooves, one end of each of the plurality of strip-shaped grooves is fixedly provided with a first spring, and the top part of each of the plurality of first springs is provided with an absorbing pad.
[0015] By the technical scheme, after the filling is completed, the filling liquid remaining on the filling head will drop on the workbench surface, causing environmental pollution, and the strip-shaped groove is arranged to collect the dropped liquid and then absorb the liquid by the absorbing pad.
[0016] As a preferred technical scheme of the utility model, a plurality of press switches are fixedly arranged at the edge of the top end of the pull-out plate located at the lower side at equal intervals, and the top end of each of the plurality of press switches is fixedly connected with a top rod through a second spring.
[0017] As a preferred technical scheme of the utility model, a plurality of prompt lights are fixedly arranged on the front surface of the pull-out plate located at the lower side at equal intervals, and each of the plurality of prompt lights is in electrical connection with the corresponding press switch.
[0018] By the technical scheme, the position of the filling head is adjusted in precision before filling, the falling of the filling head causes extrusion to the top rod, and then the press switch drives the prompt light to light up, if the precision is not accurate, the filling head cannot cause extrusion to the top rod, and the prompt light also does not light up, thereby prompting the operator which positions of the filling heads are not accurate, and avoiding that the positions of the filling heads are not accurate during filling, and causing liquid leakage.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] 1. The utility model discloses a plurality of cylinder connecting single filling head is set up, and this filling mode compares the filling mode of traditional 8 jar head by 1 servo motor control, is more stable, is more accurate, and the top of multiple cylinders is equipped with the adjusting board, can adjust the position of cylinder and filling head through horizontal slide and vertical slide, carries out single calibration and positioning, compares the traditional filling mode, and this filling head adjustment mode is more convenient and fast.
[0021] 2. The utility model discloses a function cabinet is set up, and the strip groove is seted up on the pull -out board upper side in the function cabinet, is used for collecting the liquid left on the filling head after filling, and the liquid is absorbed to the absorption pad, avoids the liquid on the filling head drop on the workbench and causes the environmental pollution, second, the pull -out board lower side in the function cabinet is equipped with a plurality of jacks through the second spring, and the filling head falls before filling and presses the jack, then makes the press switch drive prompt light and light, if the precision is not accurate, the filling head can not extrude the jack, and the prompt light also can not light, thereby prompting operator which filling head position is not accurate, avoids the filling head position when filling inaccurate, and leads to the liquid leakage. ACCURACY
[0022] Fig. 1 It is the structural schematic diagram of the utility model;
[0023] Fig. 2 It is the filling structure schematic diagram of the utility model's mounting plate bottom end;
[0024] Fig. 3 It is the function cabinet structure schematic diagram of the utility model.
[0025] In the drawing: 1, filling machine main body; 2, storage tank; 3, support seat; 4, conveying pipeline; 5, conveying table; 6, support; 7, horizontal plate; 8, mounting plate; 9, function cabinet; 10, electric lifting rod; 11, electromagnet; 12, cylinder; 13, filling head; 14, adjusting board; 15, horizontal slide; 16, vertical slide; 17, pull -out board; 18, strip groove; 19, absorption pad; 20, first spring; 21, jack; 22, second spring; 23, press switch; 24, prompt light. SPECIFIC IMPLEMENTATION
[0026] The technical scheme in the embodiment of the utility model will be described clearly and completely in the embodiment of the utility model, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the scope of the utility model protection.
[0027] Please refer to Figs. 1 to 3The utility model provides a kind of technical scheme of automatic filling machine with anti-leakage function:
[0028] According to Fig. 1 、 Fig. 2 And Fig. 3 It is shown that an automatic filling machine with anti-leakage function, comprising a filling machine body 1, a conveying table 5 is fixedly installed at the top center of the filling machine body 1, a horizontal plate 7 is fixedly installed on the outer side of the conveying table 5 through a support 6, an installation plate 8 is fixedly connected to the bottom end of the horizontal plate 7, a plurality of air cylinders 12 are installed at the bottom end of the installation plate 8, a filling head 13 is installed at the output end of each of the plurality of air cylinders 12, a function cabinet 9 is connected to the front of the conveying table 5 through an electric lifting rod 10, and the bottom end of the electric lifting rod 10 is fixedly connected to one side of the top end of the filling machine body 1.
[0029] A support seat 3 is fixedly installed on the other side of the top end of the filling machine body 1, a storage tank 2 is fixedly installed on the top end of the support seat 3, a plurality of conveying pipelines 4 are communicated with the bottom end of the storage tank 2, and the plurality of conveying pipelines 4 need to be communicated with the corresponding filling head 13 through an external hose during production and use.
[0030] A sliding groove is formed in the middle of the bottom end of the installation plate 8, an electromagnet 11 is fixedly installed on one side of the top end of the installation plate 8, an adjusting plate 14 is fixedly installed at the top end of each of the plurality of air cylinders 12, a longitudinal sliding block 16 is fixedly installed at the top end of each of the plurality of adjusting plates 14, the plurality of longitudinal sliding blocks 16 are inserted into the inside of the corresponding horizontal sliding block 15, the plurality of horizontal sliding blocks 15 are slidingly connected to the sliding groove, the electromagnet 11 generates magnetism when powered on, the installation plate 8 made of magnetically permeable material is magnetized, so that the horizontal sliding block 15 and the longitudinal sliding block 16 with different magnetism from the electromagnet 11 are tightly adsorbed on the bottom end of the installation plate 8 due to magnetic attraction (the two end heads of the longitudinal sliding block 16 are in contact with the bottom end of the installation plate 8).
[0031] Two pull-out plates 17 are slidingly connected inside the function cabinet 9, a plurality of strip-shaped grooves 18 are formed at the top end of the upper pull-out plate 17, a first spring 20 is fixedly installed at one end of each of the plurality of strip-shaped grooves 18, an absorbing pad 19 is laid on the top of each of the plurality of first springs 20, a plurality of press switches 23 are fixedly installed at the top end of the side of the lower pull-out plate 17 at equal intervals, a top rod 21 is fixedly connected to the top end of each of the plurality of press switches 23 through a second spring 22, a plurality of prompt lights 24 are fixedly installed on the front of the lower pull-out plate 17 at equal intervals, and each of the plurality of prompt lights 24 is electrically connected to the corresponding press switch 23.
[0032] In specific use, the automatic filling machine with the anti-leakage function adjusts the position precision of the filling head 13 first, drives the electric lifting rod 10 to make the function cabinet 9 and the filling head 13 to the same height, pulls out the pull-out plate 17 inside the function cabinet 9 which is located below, then controls the plurality of air cylinders 12 to drive the filling head 13 to descend, when the position of the filling head 13 is accurate, the plurality of filling heads 13 descending will press the corresponding top rod 21, so that the press switch 23 works, the driving prompt lamp 24 is lit, when the positions of several filling heads 13 are not accurate, the prompt lamp 24 will not be lit all, at this time, the positions of the several filling heads 13 which are not accurate are adjusted, the filling positions of the filling heads 13 are adjusted one by one by manually adjusting the movement of the horizontal sliding block 15 (the horizontal sliding block 11 slides relative to the mounting plate 8) and manually adjusting the sliding of the vertical sliding block 16 (the vertical sliding block 16 slides relative to the horizontal sliding block 15), after the adjustment is finished, the electromagnet 11 is turned on, the horizontal sliding block 15 and the vertical sliding block 16 are magnetically adsorbed and fixed by the magnetic adsorption force, before the filling is started, the positions of the filling heads 13 are tested and adjusted, so that the liquid leakage caused by the misalignment of the filling head during the filling is avoided, then the filling is started, the conveying pipeline 4 conveys the liquid inside the storage tank 2 to the inside of the filling head 13 through the external hose, and the filling work is carried out, after the filling work is finished, there is a lot of liquid remaining on the plurality of filling heads 13, at this time, the liquid will drop on the workbench, causing environmental pollution, the electric lifting rod 10 is driven to drive the function cabinet 9 to descend, the pull-out plate 17 inside the function cabinet 9 which is located above is pulled out, so that the plurality of absorption pads 19 which are located on the uppermost layer of the pull-out plate 17 are respectively attached to the openings of the plurality of filling heads 13, so that the residual liquid on the openings of the filling heads 13 is absorbed by the absorption pads 19, avoiding dropping, at the same time, the absorption pads 19 which are in contact also relatively shield the openings of the filling heads 13, avoiding foreign matters from entering, in addition, if the current absorption pad 19 absorbs a lot of liquid, the current absorption pad 19 can be taken off and placed in the strip-shaped groove 18 on one side, and the next new absorption pad 19 will be lifted under the action of the first spring 20 and abut against the bottom of the filling head 13.
[0033] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact of the first and second features, or indirect contact of the first and second features through an intermediate medium. In the description of the present application, the description of the reference terms "one scheme", "several schemes", "example", "specific example", or "several examples" means that the specific features, structures, materials or characteristics described in combination with the scheme or example are included in at least one scheme or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.
Claims
1. An automatic filling machine with a leak-proof function, comprising a filling machine body (1), characterized in that: The middle part of the top end of the filling machine body (1) is fixedly installed with a conveying table (5), the outer side of the conveying table (5) is fixedly installed with a horizontal plate (7) through a support (6), the bottom end of the horizontal plate (7) is fixedly connected with a mounting plate (8), the bottom end of the mounting plate (8) is installed with a plurality of air cylinders (12), the output ends of the plurality of air cylinders (12) are all installed with filling heads (13), the front of the conveying table (5) is connected with a function cabinet (9) through an electric lifting rod (10), and the bottom end of the electric lifting rod (10) is fixedly connected with one side of the top end of the filling machine body (1).
2. The automatic filling machine with a leakage prevention function according to claim 1, characterized in that: The other side of the top end of the filling machine body (1) is fixedly installed with a supporting seat (3), the top end of the supporting seat (3) is fixedly installed with a storage tank (2), and the bottom end of the storage tank (2) is communicated with a plurality of conveying pipelines (4).
3. The automatic filling machine with a leakage prevention function according to claim 1, characterized in that: The middle part of the bottom end of the mounting plate (8) is provided with a sliding groove, and one side of the top end of the mounting plate (8) is fixedly installed with an electromagnet (11).
4. The automatic filling machine with a leakage prevention function according to claim 2, characterized in that: The top end of each of the plurality of air cylinders (12) is fixedly installed with an adjusting plate (14), and the top end of each of the plurality of adjusting plates (14) is fixedly installed with a longitudinal sliding block (16), and each of the plurality of longitudinal sliding blocks (16) is inserted into the inside of a corresponding transverse sliding block (15).
5. The automatic filling machine with a leakage prevention function according to claim 4, characterized in that: Each of the plurality of transverse sliding blocks (15) is in sliding connection with the sliding groove.
6. The automatic filling machine with a leakage prevention function according to claim 1, characterized in that: The inside of the function cabinet (9) is slidably connected with two pull-out plates (17), the top end of the upper pull-out plate (17) is provided with a plurality of strip-shaped grooves (18), one end of each of the plurality of strip-shaped grooves (18) is fixedly installed with a first spring (20), and the top of each of the plurality of first springs (20) is paved with an absorbing pad (19).
7. The automatic filling machine with a leakage prevention function according to claim 6, characterized in that: The top end of the lower pull-out plate (17) is fixedly installed with a plurality of press switches (23) at equal intervals on the side, and the top end of each of the plurality of press switches (23) is fixedly connected with a top rod (21) through a second spring (22).
8. The automatic filling machine with a leakage prevention function according to claim 7, characterized in that: The front of the lower pull-out plate (17) is fixedly installed with a plurality of prompt lights (24) at equal intervals, and each of the plurality of prompt lights (24) is electrically connected with a corresponding press switch (23).